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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2020 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Observe the maximum process data indicated on the nameplate. • External forces and moments, caused e.g. by pipe stresses, have not been taken into account. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
An EU declaration of conformity regarding the directives in question and the associated harmonised standards can be downloaded from our website. DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Flow sensor as flange version (compact or remote) • Flow sensor as sandwich version (compact or remote) Available optional versions: • Dual measuring device in both flange and sandwich version (redundant measurement) 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
5 Max. working pressure and max. process temperature 6 Information from notified body, if applicable 7 IP rating for enclosure 8 Flow data and message on cable entries 9 Reference K-factor and customer tag 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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5 Max. working pressure and max. process temperature 6 Product designation 7 IP rating for enclosure 8 Flow data and message on cable entries 9 Reference K-factor and customer tag www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Store the device in a dry, dust-free location. • Avoid extended direct exposure to the sun. • Store the device in the original packaging. • The permissible storage temperature for standard devices is -40...+85°C / -40...+185°F. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
If there is a risk of water hammers in steam networks, appropriate condensate separators must be installed. Suitable measures must be taken to avoid water cavitation if it is a possible risk. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
1 If the device is installed in a downpipe, a standpipe must be installed immediately after it 2 Installing the device in an inclined standpipe 3 Installing the device in a vertical standpipe 4 Installing the device in the lower pipe bend 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Installing the device in an upper pipe bend 3, there is a risk of gas bubbles forming. • Gas bubbles can lead to pressure surges and inaccurate measurement. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
Installing the device in a lower pipe bend: there is a risk of condensate forming. Condensate can lead to cavitation and inaccurate measurement. Under certain circumstances the device can be destroyed and the measured medium can leak. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
4 Recommended only for clean fluids. 5 Not recommended for liquids with isolation valve. 6 Preferred for liquids with isolation valve. 7 Not preferred; must maintain full pipe with no voids in fluid. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
1 Recommended: installing the device before the control valve at a distance of ≥ 5 DN 2 Not recommended: installing the device directly downstream of control valves, due to vortex formation 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
4 After a single bend 90° ≥ 20 DN 5 After a double bend 2x90° ≥ 30 DN 6 After a double three-dimensional bend 2x90° ≥ 40 DN 7 Outlet section > 5 DN www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Stress bolts or bolts and nuts are not included in the scope of delivery. • Ensure that the measuring flange is concentrically fitted. • Note the exact installation length of the measuring device when preparing the measuring point. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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The internal diameter of the pipelines, the flow sensor and the gaskets must match. The gaskets may not protrude into the flow. Figure 3-9: Inner diameter 1 Inner diameter of connection pipe 2 Inner diameter of flange and gasket 3 Inner diameter of flow sensor www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Insert gaskets between the body of the flowmeter and adjacent flanges. Position the gaskets so that the inner diameter of each gasket is centered on the inner diameter of the flowmeter and adjacent piping. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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• Install the rest of the studs and nuts and tighten the nuts in accordance with conventional flange bolt tightening practice (that is, incremental and alternate tightening of bolts). INFORMATION! If the adjoining flanges are misaligned, align the flowmeter with the upstream upstream flange. upstream upstream www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Visually inspect for concentricity (centering and alignment) of mating flanges. • Tighten bolts in accordance with conventional flange bolt tightening practice (that is, incremental and alternate tightening of bolts). 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
• Raise the housing 2 until you can slide the cable through the cutout in the mounting bracket • Lay the housing aside and secure the mounting bracket 3 with the U-bolt 4 to the wall. • Reverse steps 2 and 1. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
The area above the signal converter support must not be heat-insulated. • Sun cover Figure 3-14: Installation recommendations 1 Horizontal mounting 2 Vertical mounting The flowmeter MUST MUST be protected from strong sunlight. MUST MUST 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Insert the seal wire through the two holes, slide the seal onto the wire ends and crimp the seal. Figure 3-16: Position of the cover locks 1 Cover lock 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
Cut the copper braid 25 mm / 1" from the end of the outer insulation. a = 25 mm / 1" 1 Copper braid 2 Outer clear wrapping 3 Metalised mylar film 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Strip the ends of the twisted pair 6.4 mm / 1/4". a = 12.7 mm / 1/2" b = 6.4 mm / 1/4" 1 Knurled nut 2 Shrink wrap or electrical tape Table 4-1: Preparing the remote signal cable www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
1 1/2NPT or M20 conduit connection for customer wiring. One on opposite side also. 2 Identification of proper field terminals compartment 3 External ground INFORMATION! Plug unused opening with the metal plug provided (or equivalent). 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
• For a supply voltage of 24 VDC, the loop load resistance can be any value from 250 to 520 Ω (zero to 520 Ω without a HART communicator or PC-based configurator connected to the flowmeter). 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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• A HART communicator or PC-based configurator can be connected in the loop between the flowmeter and the power supply. Note that a minimum of 250 Ω must separate the power supply from the HART communicator or PC-based configurator. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
6 Optional shielded wire (if used, terminate the shield at the negative terminal of the power supply) 7 Optional ground (grounding the loop at the negative terminal of the power supply is recommended but not required) 8 Receiver 9 Power supply 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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7 Optional ground (grounding the loop at the negative terminal of the power supply is recommended but not required) 8 Receiver 9 Power supply 10 Load resistor (max. pulse output current is 20 mA; load resistor must be sized accordingly) www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• Align the measuring device so that the cable feedthrough is never facing up 3. • Close any unused cable feedthroughs using blind plugs 4 suitable for the protection category. • Do not remove the required cable bushing from the cable feedthrough. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Moves downward in the menu structure, a picklist menu, or list of characters. Table 5-1: Description of keys 1 On data entry, repeatedly press the key until the cursor reaches the end of the display. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
When you enter a decimal point in any position and there is already a decimal point to the left of the cursor, the new decimal point overrides the old one. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Press the left arrow key to move from the current level to the next higher level. INFORMATION! Each menu item has its level (1 - 5) displayed at the beginning of the top line. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Table 5-6: Top level menu INFORMATION! Certain parameters may be missing as you step through the menus described in this chapter depending on the configuration of your device. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
Before doing this you may be asked for a password. If so, enter the "LoPwd or HiPwd" for "TotPul and TotNet". Enter the "HiPwd" for "TotGrd". INFORMATION! Clearing "TotGrd" also clears "TotPul and TotNet". 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Upon attempts to enter this mode, you are asked "Loop in Manual?". After placing the loop in manual, indicate "yes" with the enter key. This is also an off-line mode. Analogue output is driven to 4 mA, pulse output to 0. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
The following table lists the engineering units (EGUs) available. The available EGU options depend on the "FlwMap" selection (VolFlow, BVolFlow, MassFlow or Velocity), and the actual EGUs are entered in the "1 Setup > 2 Flow > 3 FlwEGU" menu. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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STon/s, STon/m, STon/h, STon/d, LTon/m, LTon/h, LTon/d, oz/s, oz/m, oz/h, oz/d, Custom Velocity ft/s, ft/m, ft/h, ft/d, m/s, m/m, m/h, m/d Table 5-10: Available engineering units 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Normal Cubic meter per gallons = barrel) minute MKS System oz/h Ounces per hour bbl/h Barrels per hour (42 US Nm3/h Normal Cubic meter per gallons = barrel) hour MKS System www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Rankine ST/Yd3 short tons per cubic yard degC degrees Celsius Custom Custom density degK degrees Kelvin Table 5-12: Viscosity, K-Factor, density, and temperature EGU descriptions 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
FlwEGU", note the flow units in which the setting selections are shown. In "4 Setting", select a setting from the picklist presented. INFORMATION! The "LFCI" can be automatically set by the flowmeter in the calibration/test mode. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
In "4 Pwidth", select, the pulse width as 0.5, 5 or 50 ms. • In "4 EGU", select the units from the picklist provided. • In "4 U/Pulse", enter the units per pulse. If "Raw", no further action is required. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
In "3 BorSch", select the pipe bore from the following picklist: "Sched 10, Sched 40, Sched 80, PN16, PN40, PN64, PN100 or Sanitary". In "3 Custom", input a "Kref Bias" in percent (%). For example: to change Kref by 2%, enter 2.000. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
In "4 LoPwd", enter the new password for access to clear (reset) the net and pulse totalizers. In "4 HiPwd", enter the new password for access to all modes. INFORMATION! Passwords contain four characters. • Use four spaces to configure "No Password". • 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
INFORMATION! It is recommended that you clear the totalizer after a self test. For further information refer to Total mode on page 47 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
This could be the result of lowering the URV, increasing the LFCI setting, or decreasing the flowing density (increasing the corresponding LFCI flow rate values). www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
Password further information refer to on page 43. Figure 5-2: Position of the write protect jumper 1 Write protection pins 2 Jumper in protect position 3 Jumper in write position 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Shows the software revision level. Software Sub-Revision Shows the software sub-revision level. 2 HrtTag / 3HrtTag In "1 View", shows the tag. In "1 Setup", enter the tag (8 characters maximum). www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Path to configuring the piping parameters. 3 FlwMap PO/PV Map Shows whether the PV is mapped to "Volume Flow", "Mass Flow", "BVolFlow" or "Velocity". 3 FlwURV PO/PV URV Shows the PO/PV URV. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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4 Show Display Setup Set the parameters to be shown on the display. 4 Map Grand Total Map Map the "Grand Total" to "Volume", "Mass" or "BVolume". www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Totalizer Grand Grand Totalizer 5TotNet Totalizer Net Net Totalizer p/CuFt p/CuFt Sets the K-Factor unit to pulses per cubic foot. Sets the K-Factor unit to pulses per liter. Table 5-16: Parameters 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Shows the universal command set revision level. Variable Map Map the output as the primary, secondary, tertiary, or fourth output. Velocity Status Shows the Velocity status. Vortex Freq Shows the vortex frequency. Table 5-17: Communicator parameters www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
4. K Factor 5. PV Map 6. PV Units If PV Units = Custom, specify Custom PV Label Custom PV Offset Custom PV Slope 7. PV URV 8. PV Damping 9. Tag 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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1. Manufacturer 2. Device Err Status 2. Tag 3. Device Warn Status 3. Descriptor 1. Liquid 4. Message 2. Gas 5. Date 3. Steam 6. Revisions 1. p/l 2. p/CuFt www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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If Density Units = Custom, specify 3. Rate Custom Dens Label 4. Total Custom Dens Offset Custom Dens Slope 6. Process Density 7. Base Density 8. Abs Viscosity Unit 9. Process Viscosity 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Num Req Preams PO/PV URV* PO/PV LRV* Pulse Max Freq* Pulse Map** Pulse Width** Pulse Total EGU** Pulse Resolution** * If Pulse mode = Rate ** If Pulse Mode = Total www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
• such dangerous substances, to enclose a certificate with the device confirming that it is safe to handle and stating the • product used. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
Stouhal number S S S S describes the relationship between vortex frequency f f f f , width b b b b of the bluff body and the average flow velocity v v v v : S . v The vortex frequency is recorded at the flow sensor and evaluated at the signal converter. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Password protection: Password protection: Password protection: Password protection: This is provided in the local display/configurator mode to assure operating security. A second level of protection is provided for configuration security. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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103.4 barg / 1500 psig / 10340 kPa or that imposed by flange rating. Media properties Density Taken into consideration when sizing. Viscosity < 10 cP Reynold's number > 10000 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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15.5...42 VDC; depending on electrical safety approvals and certifications Intrinsically safe: max. 30 VDC With intrinsically safe certifications with a 24 VDC supply, an active barrier is required. Cable entries 1/2 NPT or M20 www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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HART communicator or PC-Based configurator Communicator Communication rate 1200 baud Communication distance 1800 m / 6000 ft (rated) Flow/Total measurement 5 times/s update Raw pulse measurement Vortex shedding frequency update 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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±0.01% of reading from -40...+80°C / -40...+176°F (amplifier only) Response time (without Raw pulse: Vortex shedding frequency damping) Rate or total pulse: 0.25 seconds or the vortex shedding period for frequencies less than 2 Hz. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Flowmeter was tested with up to 3g of acceleration with no physical damage, no shift in calibration after the test and no loss of communications throughout the test. EMI and RFI Flowmeters meet the requirements of EN 61326-1. 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Class 150 4.25 0.96 6.80 7.18 Class 300 4.88 0.96 7.32 7.70 Class 600 4.88 0.96 7.82 7.82 Class 900 5.88 0.96 8.70 8.70 Class 1500 5.88 0.96 8.70 8.70 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Class 600 20.00 9.56 19.50 19.62 12" Class 150 19.00 11.37 17.00 17.38 Class 300 20.50 11.37 18.24 18.74 Class 600 22.00 11.37 20.74 20.76 Table 7-2: Dimensions for ANSI flanges www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Remote versions - signal converter and mounting bracket Remote versions - signal converter and mounting bracket Front view Side view 69.9 inch 2.75 12.5 Table 7-4: Dimensions in mm and inch 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
228.6 / 9.00 Table 7-8: Dimensions in mm and inch INFORMATION! Flowmeter body fits between ANSI Class 150, 300, or 600 raised face flanges and PN16, 40, 63, and 100 flanges. www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Remote versions - signal converter and mounting bracket Remote versions - signal converter and mounting bracket Front view Side view 69.9 inch 2.75 12.5 Table 7-9: Dimensions in mm and inch 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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150 / 6 222.3 / 8.75 147.3 / 5.80 177.8 / 7.00 200 / 8 279.4 / 11.00 193.0 / 7.60 228.6 / 9.00 Table 7-10: Dimensions in mm and inch www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
205.4 10" Class 600 216.5 477.2 DN300 PN100 280.82 619.0 12" Class 150 114.98 253.4 12" Class 600 245.62 241.4 Table 7-12: Weight for flange versions in kg and lb 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
Figure 7-1: ANSI flange rating acc. to ASME B16.5 for group 2.2 materials X: Process temperature in °F Y: Process pressure in psig 1 Class 150 2 Class 300 3 Class 600 www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Figure 7-2: ANSI flange rating acc. to ASME B16.5 for group 2.1 materials X: Process temperature in °F Y: Process pressure in psig 1 Class 150 2 Class 300 3 Class 600 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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Figure 7-3: DIN flange rating acc. to EN 1092-1 for material group 14E0 X: Process temperature in °C Y: Process pressure in bar 1 PN16 2 PN40 3 PN63 4 PN100 www.krohne.com 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en...
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Figure 7-4: DIN flange rating acc. to EN 1092-1 for material group 10E0 X: Process temperature in °C Y: Process pressure in bar 1 PN16 2 PN40 3 PN63 4 PN100 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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NOTES OPTISWIRL 5080 04/2020 - 4005615602 - MA OPTISWIRL 5080 R02 en www.krohne.com...
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• Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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