KROHNE OPTIWAVE 5200 C Quick Start-Up
  1. Manuals
  2. Brands
  3. KROHNE Manuals
  4. Measuring Instruments
  5. OPTIWAVE 5200 C
  6. Quick start-up

KROHNE OPTIWAVE 5200 C Quick Start-Up

2-wire / 10 ghz radar (fmcw) level meter
Hide thumbs Also See for OPTIWAVE 5200 C:
Table of Contents

Advertisement

Quick Links

OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
2-wire / 10 GHz Radar (FMCW) Level Meter
for distance, level, volume, flow and reflection measurement of liquids, pastes and
slurries
© KROHNE 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en
Quick Start
Quick Start
Quick Start
Quick Start

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OPTIWAVE 5200 C and is the answer not in the manual?

Questions and answers

Related Manuals for KROHNE OPTIWAVE 5200 C

Summary of Contents for KROHNE OPTIWAVE 5200 C

  • Page 1 Quick Start Quick Start Quick Start Quick Start 2-wire / 10 GHz Radar (FMCW) Level Meter for distance, level, volume, flow and reflection measurement of liquids, pastes and slurries © KROHNE 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en...

  • Page 2: Table Of Contents

    CONTENTS OPTIWAVE 5200 C/F 1 Safety instructions 2 Installation 2.1 Intended use ........................4 2.2 Scope of delivery....................... 4 2.3 Visual Check ........................5 2.4 Storage ..........................6 2.5 Transport .......................... 6 2.6 Pre-installation requirements ..................6 2.7 Installation........................7 2.7.1 Pressure and temperature ranges..................

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS OPTIWAVE 5200 C/F Warnings and symbols used DANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

  • Page 4: Installation

    INSTALLATION OPTIWAVE 5200 C/F 2.1 Intended use CAUTION! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. INFORMATION! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

  • Page 5: Visual Check

    INSTALLATION OPTIWAVE 5200 C/F 2.3 Visual Check INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Figure 2-2: Visual check 1 Device nameplate (for more data, refer to the handbook)

  • Page 6: Storage

    INSTALLATION OPTIWAVE 5200 C/F 2.4 Storage WARNING! Do not keep the device in a vertical position. This will damage the antenna and the device will not measure correctly. Figure 2-4: Storage conditions 1 When you put the device into storage, do not keep it in a vertical position 2 Put the device on its side.

  • Page 7: Installation

    INSTALLATION OPTIWAVE 5200 C/F 2.7 Installation 2.7.1 Pressure and temperature ranges DANGER! If the ambient temperature is more than +70 C / +158 F, there is a risk of injury if you touch the ° ° device. Use a protective cover or metallic grid to prevent injury.
  • Page 8 INSTALLATION OPTIWAVE 5200 C/F Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 2-6: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F Figure 2-7: Ambient temperature / flange temperature, flange and threaded connection, in °F 1 Maximum ambient temperature, °C...

  • Page 9: Recommended Mounting Position

    INSTALLATION OPTIWAVE 5200 C/F 2.7.2 Recommended mounting position CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. Figure 2-8: Recommended mounting position for liquids, pastes and slurries...
  • Page 10 INSTALLATION OPTIWAVE 5200 C/F Point the device in the correct direction Figure 2-9: Point the device in the correct direction to get the best performance Point the tag hole on the housing in the direction of the nearest tank wall.

  • Page 11: Mounting Restrictions

    INSTALLATION OPTIWAVE 5200 C/F 2.7.3 Mounting restrictions CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. We recommend that you prepare the installation when the tank is empty.
  • Page 12 INSTALLATION OPTIWAVE 5200 C/F Obstacles in the tank Figure 2-13: Obstacles in the tank Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obsta- cles will cause the device to measure incorrectly.
  • Page 13 INSTALLATION OPTIWAVE 5200 C/F Devices with Metallic Horn antenna Figure 2-15: Devices with Metallic Horn antenna 1 If the roof is not flat, the antenna must project out of the nozzle 2 Short tank nozzle 3 Long tank nozzle (device with an antenna extension) 4 If the roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle.
  • Page 14 INSTALLATION OPTIWAVE 5200 C/F Requirements for flange connections Figure 2-17: Flange connection Equipment needed: • Device • Flange gasket (not supplied) • Wrench (not supplied) • Make sure the flange on the nozzle is level. • Make sure that you use the applicable gasket for the flange dimensions and the process.
  • Page 15 INSTALLATION OPTIWAVE 5200 C/F Requirements for threaded connections Figure 2-18: Threaded connection Equipment needed: • Device • Gasket for G 1½ connection (not supplied) • Thread seal tape (PTFE) for 1½ NPT connection (not supplied) • 50 mm / 2¨ wrench (not supplied) WARNING! Do not tighten the connection to a torque more than 40 Nm.

  • Page 16: Standpipes (Stilling Wells And Bypass Chambers)

    INSTALLATION OPTIWAVE 5200 C/F 2.7.4 Standpipes (stilling wells and bypass chambers) Use a standpipe if: • There is highly conductive foam in the tank. • The liquid is very turbulent or agitated. • There are too many other objects in the tank.

  • Page 17: How To Attach An Antenna Extension (Metallic Horn Or Wave Guide Antennas)

    INSTALLATION OPTIWAVE 5200 C/F 1 Use marks on the wall to help you put the wall support in the correct position. For more data, refer to "Dimensions and Weights" in the handbook. 2 Use equipement and tools that agree with health and safety regulations and good engineering practice.
  • Page 18 INSTALLATION OPTIWAVE 5200 C/F Figure 2-22: Procedure: How to attach an antenna extension WARNING! Make sure that you do not damage the PTFE cone when you remove or install the antenna. Procedure 1: How to attach an antenna extension 1 Remove the 3 hex head screws from the antenna with the 10 mm wrench.

  • Page 19: How To Turn Or Remove The Signal Converter

    INSTALLATION OPTIWAVE 5200 C/F antenna extension, "S" antenna extension or "L" (right angle) antenna extension. Procedure 2A: Device settings for a device with a straight antenna extension • Enter the SUPERVISOR menu (2.0.0). • Push [> > > > ], 2 × [ ], [> > > > ] and 6 × [ ] to go to menu item ANTENNA EXTENSION (2.3.7).

  • Page 20: How To Attach The Weather Protection To The Device

    INSTALLATION OPTIWAVE 5200 C/F Figure 2-23: How to turn or remove the signal converter 1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter 2 Cover for the wave guide hole on top of the process connection assembly (not supplied) CAUTION! Do not loosen the 4 socket head screws on the process connection assembly.
  • Page 21 INSTALLATION OPTIWAVE 5200 C/F Figure 2-25: Installation of the weather protection (general procedure) 1 Remove the 2 butterfly screws from the housing. Make sure that spring washer is attached correctly to the housing (on the weather protection fixture). 2 Lower the weather protection onto the device.
  • Page 22 INSTALLATION OPTIWAVE 5200 C/F Figure 2-26: Holes for installation of the weather protection (housing versions) 1 Compact horizontal housing (non-Ex and Ex i-approved devices) 2 Compact horizontal housing (Ex d-approved devices) 3 Compact vertical housing (non-Ex and Ex i-approved devices) 4 Compact vertical housing (Ex d-approved devices) The overall dimensions of the weather protection are in "Dimensions and weight"...

  • Page 23: How To Open The Weather Protection

    INSTALLATION OPTIWAVE 5200 C/F 2.7.9 How to open the weather protection Figure 2-27: How to open the weather protection 1 Loosen the bolt on each side of the weather protection. 2 Pull the sides of the weather protection out of the notch for the closed position.

  • Page 24: Electrical Connections

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.1 Electrical installation: 2-wire, loop-powered 3.1.1 Compact version Terminals for electrical installation Figure 3-1: Terminals for electrical installation 1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output +...
  • Page 25 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F • Loosen the lock screw with a 2.5 mm Allen wrench. • Turn the cover counterclockwise with a strap wrench. • Remove the cover. Figure 3-3: Procedure for electrical installation Equipment needed: • Small slotted tip screwdriver (not supplied) Procedure: 1 Do not disconnect the safety cord from the terminal compartment cover.

  • Page 26: Remote Version

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.1.2 Remote version Terminals for electrical installation Figure 3-5: Terminals for electrical installation 1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output + 4 Location of the external grounding terminal (on the wall support) INFORMATION! Electrical power to the output terminal energizes the device.

  • Page 27: Non-Ex Devices

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F Compact version For more electrical installation data, refer to on page 24. For more data about the communication cable between the remote converter and the antenna housing, refer to the handbook. 3.2 Non-Ex devices Figure 3-7: Electrical connections for non-Ex devices 1 Power supply ®...

  • Page 28: Minimum Power Supply Voltage

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.4 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load. Non-Ex and Hazardous Location approved (Ex i / IS) devices 1000 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36...

  • Page 29: Protection Category

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.5 Protection category INFORMATION! The device fulfills all requirements per protection category IP 66/67. It also fulfils all requirements per NEMA type 4X (housing) and type 6P (antenna). DANGER! Make sure that the cable gland is watertight.

  • Page 30: Networks

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.6 Networks 3.6.1 General information ® ® The device uses the HART communication protocol. This protocol agrees with the HART Communication Foundation standard. The device can be connected point-to-point. It can also operate in a multi-drop network of up to 15 devices.

  • Page 31: Multi-Drop Networks

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.6.3 Multi-drop networks Figure 3-12: Multi-drop network (non-Ex) 1 Address of the device (each device must have a different address in multidrop networks) ® 2 4 mA + HART ® 3 Resistor for HART communication 4 Power supply ®...

  • Page 32: Fieldbus Networks

    ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.6.4 Fieldbus networks INFORMATION! Fieldbus options are available for the compact version of the device. For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and PROFIBUS PA. FOUNDATION™ fieldbus network (non-Ex) Figure 3-13: FOUNDATION™ fieldbus network (non-Ex)
  • Page 33 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F PROFIBUS PA/DP network (non-Ex) Figure 3-14: PROFIBUS PA/DP network (non-Ex) 1 Field device 2 Bus termination 3 PROFIBUS PA bus segment 4 Segment coupler (PA/DP link) 5 PROFIBUS DP bus line 6 Control system (PLC / Class 1 master device)

  • Page 34: Operation

    OPERATION OPTIWAVE 5200 C/F 4.1 General notes For more data about device configuration, refer to the handbook. 4.2 Digital display screen 4.2.1 Local display screen layout Figure 4-1: Local display screen layout in Normal mode 1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-...

  • Page 35: Quick Setup (Parameters)

    OPERATION OPTIWAVE 5200 C/F 4.3 Quick Setup (Parameters) Use this procedure to change the tank height, tank type, output function, output range and give the top and bottom measuring limits. « xx » in the illustrations shows that you can change the value or the parameter.
  • Page 36 OPERATION OPTIWAVE 5200 C/F Screen Steps Description • [ ] or [ ] for the selection of the current output range (4-20 mA/3.6E, 4-20, 3.8- 20.5/3.6E, etc.). • [^ ^ ^ ^ ] to confirm. • [> > > > ] to change Scale 4 mA.

  • Page 37: Notes

    NOTES OPTIWAVE 5200 C/F 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en www.krohne.com...
  • Page 38 NOTES OPTIWAVE 5200 C/F www.krohne.com 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en...
  • Page 39 NOTES OPTIWAVE 5200 C/F 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en www.krohne.com...
  • Page 40 • Measuring systems for the marine industry Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

This manual is also suitable for:

Optiwave 5200 f

Table of Contents