Emerson TopWorx 4310 Instruction Manual
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Emerson TopWorx 4310 Instruction Manual

Wireless position monitor
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Instruction Manual
D103391X012
TopWorxt 4310 Wireless Position Monitor
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Introduction

Scope of Manual

This instruction manual includes specifications, installation, initial setup, configuration, operation, troubleshooting,
and maintenance information for the TopWorx 4310 wireless position monitor.
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Figure 1. TopWorx 4310 Wireless Position Monitor
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Summary of Contents for Emerson TopWorx 4310

  • Page 1: Table Of Contents

    ......Introduction Scope of Manual This instruction manual includes specifications, installation, initial setup, configuration, operation, troubleshooting, and maintenance information for the TopWorx 4310 wireless position monitor. www.topworx.com...

  • Page 2: Description

    To avoid personal injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
  • Page 3 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Table 1. Specifications Available Mountings Output Communication Signal Quarter‐turn rotary‐shaft, sliding‐stem or 2.4 GHz, DSSS, WirelessHART linear applications Maximum 10 dBm EIRP at 2.46 GHz, 10 mW EIRP at 2.46 GHz Can also be mounted on other actuators that comply with IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE 3845 Wireless Classifications...
  • Page 4 2. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office if additional information is needed.

  • Page 5: Educational Services

    (mA) Educational Services For information on available courses for the 4310 wireless position monitor, as well as a variety of other products, contact: Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or...

  • Page 6: Installing Standard And Extended Life Power Module

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 D Check with your process or safety engineer for any additional measures that must be taken to protect against process media. WARNING Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements.

  • Page 7: Installing External Power Option

    Resetting Power Module Variables procedure found on page 41. 7. Close the cover and tighten the instrument cover screws. Figure 2. TopWorx 4310 Wireless Position Monitor with Battery Sourced Power Modules J1 PWR TERMINAL ELECTRICAL CONNECTION SCREWS (4 TOTAL)
  • Page 8 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 3. Insert the cable gland into the housing. Install the nut on the inside of the housing and tighten to a torque of 2.5 N•m (22.1 in•lb). 4. Insert the wires through the cable gland. 5.

  • Page 9: Network Setup

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Network Setup The 4310 should have wireless network parameters configured prior to becoming part of a wireless network. All WirelessHART devices within a network have two network parameters that are the same; the Network ID and the Join Key.
  • Page 10 Note Selecting the Emerson Specific command results in setting PV, SV, TV, and QV values plus the additional device status information. 6. Remove the leads from the 4310 and close the cover. 7. Install the 4310 on monitored equipment and/or verify the 1420 gateway.

  • Page 11: Special Instructions For "Safe Use" And Installations In Hazardous Locations

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Special Instructions for “Safe Use” and Installations in Hazardous Locations Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures.
  • Page 12 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Refer to table 6 for additional information and figure 31 for the ATEX/IECEx approvals nameplate. Table 6. Hazardous Area Classifications—ATEX and IECEx Certification Certification Obtained Entity Rating Temperature Code Enclosure Rating HART Terminals WP1/WP2 Ui = 6.1V Uo = 5.9V...
  • Page 13 NEPSI Intrinsically Safe Wireless Position Monitor 4310 which is manufactured by Emerson Process Management Asia Pacific Pte Ltd, has been proven to be in conformity with the following standards, after the inspection conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (NEPSI): GB3836.1-2000.

  • Page 14: Valve / Actuator Mounting

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Valve / Actuator Mounting If ordered as a part of a control valve assembly, the factory will mount the wireless position monitor on the actuator and calibrate the instrument. If you purchased the wireless position monitor separately, you will need a mounting kit to mount the wireless position monitor on the actuator.

  • Page 15: Sliding-Stem (Linear) Actuators (E.g. Fisher R 667)

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Figure 8. Travel Range VALID TRAVEL RANGE 25 mm (1 INCH) SHOWN MAGNET ASSEMBLY (ATTACHED TO W9635-2 VALVE STEM) There are a variety of mounting brackets and kits that are used to mount the 4310 to different actuators. However, despite subtle differences in fasteners, brackets, and connecting linkages, the procedures for mounting can be categorized as follows: D Linear or sliding‐stem actuators with up to 210 mm (8.25) inch travel...

  • Page 16: Guidelines For Mounting On Quarter-Turn (Rotary-Shaft) Actuators

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 1. Attach the mounting bracket to the actuator. 2. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required. CAUTION Do not install a magnet assembly that is shorter than the physical travel of the actuator.
  • Page 17 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 2. Install the mounting bracket on the actuator. 3. Attach the wireless position monitor to the mounting bracket using the 4 mounting bolts, as shown in figure 12. 4. Check for clearance between the magnet assembly and the positioner feedback slot. 5.

  • Page 18: Communication Connections

    Faster sampling affects power module life as shown in figures 15 and 16. Refer to Advanced Wireless Reporting (Report By Exception and Delayed Trigger Reporting) on page 27 for additional information on faster sampling. Consult the Emerson Smart Wireless Gateway information for details on network size, available at http://www2.emersonprocess.com/en-US/brands/rosemount/Wireless/Wireless-Gateway/Pages/index.aspx...

  • Page 19: Basic Setup

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Figure 15. Standard Power Module Life Versus Figure 17. Number of Sub-Devices Impact on Power Update and Sample Rate Module Life NUMBER OF SUB-DEVICES UPDATE RATE (SECONDS) CONTINUOUS UPDATE RATE STANDARD NOTE: 60 SECOND UPDATE RATE, 0.5 SECOND SAMPLE RATE EXTENDED...

  • Page 20: Identifying Device Revision

    The two buttons on the LCD display (see figure 19) are used to activate the display when the LCD is in the sleep state (blank or off). The buttons can be pressed alone or simultaneously. The Emerson logo will display when the LCD is activated from a HART “squawk”...

  • Page 21: Network

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 The remaining life value of the power module is an estimate. The life span of the power module is affected by many operating conditions, including: The update or burst rate of the 4310 wireless position monitor. The number of devices operating through this device to the gateway, and their update or burst rates.

  • Page 22: Calibration

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 SEARCHING—the device is waiting to detect the presence of a wireless network with the same Network ID and join key. NEGOTIATING—the presence of a wireless network with the same network parameters has been detected and the device is attempting to join the network.

  • Page 23: Setup

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 The calibration status will be displayed: SUCCESS—indicates that the calibration procedure was successful. SPAN HI—indicates that a problem with the high end of travel or rotation was observed. Check the mounting and magnet assembly placement and re‐attempt calibration.
  • Page 24 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Figure 20. Field Communicator Menu Tree—Overview 1‐3 Primary Purpose Variables 1 Switch States Field Communicator 2 Switch States Quality 3 Update Rate 1 Offline Overview 2 Online 1 Device Status 3 Frequency Device 2 Comm Status 4 Utility 3 Primary Purpose Variable 1‐5-2 4 Join Device to Network Revisions...
  • Page 25 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Device Information D Identification—includes general device and functional assignment information, including instrument manufacturer, device tags, model, unique ID, description, message, polling address, and commissioning date. D Revisions Universal—indicates the HART Universal Revision. Device—indicates the revision number of the software for communication between the Field Communicator and the instrument.

  • Page 26: Configure

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Configure Refer to figure 21 for the Configure menu tree. Figure 21. Field Communicator Menu Tree—Configure 2‐2‐1 Guided Setup Wireless 2‐1 1 Device Setup 1 Transmit Power 2 Alert Setup 2 Change Radio Power 3 Wireless Setup 3 Wireless Mode Field Communicator 2‐2...
  • Page 27 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Manual Setup D Wireless Transmit Power—indicates the radiated power setting of the radio. (Read-only) Change Radio Power—select the radiated power setting of the radio: High or Low. Wireless Mode—displays the current communication state of the device, or its ability to provide information to the network.
  • Page 28 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 and the data is sampled and published at a fast rate when there is a significant change in the monitored trigger variable. A slower “default” rate is used when the trigger conditions are not met. This feature results in lower energy consumption by the device, as there are fewer data transmissions.
  • Page 29 If an Emerson Gateway is in use, the 'Emerson-Specific' choice can be used. It combines the 4 Dynamic Variables and the Additional Status in one message. However, it does not include the Loop Current or PV %Range variables. If the control system requires PV %Range and Loop Current, make sure that these two variables are included in a message configured for 'Selected Device Variables'.
  • Page 30 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 D Identification Tag—enter an up to 8 character HART tag for the instrument. The HART tag is the easiest way to distinguish between instruments in a multi‐instrument environment. Use the HART tag to label instruments electronically according to the requirements of your application.
  • Page 31 Reset Module Data—used to reset the life expectancy of the battery. This is done when replacing the power module. Note Contact your Emerson Process Management sales office if a replacement power module is required. Do not re‐use power modules from other units.

  • Page 32: Service Tools

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Calibration Calibration Status—indicates if the position monitor has been calibrated. Calibration Date—indicates when the instrument was last calibrated. Sensor Calibration—allows you run a calibration on the instrument. Follow the prompts on the Field Communicator to calibrate the instrument.
  • Page 33 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Variables D Variable Summary Process Switch States—dictates the position of the monitored equipment (e.g. valve) as a discrete value; OPEN, CLOSED, or PARTIALLY OPEN. Update Rate—the time interval between scheduled bursts of message 0. It is assumed that the user will configure the primary purpose variable in burst message 0.
  • Page 34 If the message is enabled, you can view a snapshot of the values that would be published in the message, based on the current device states. Maintenance D Squawk—select Squawk to command the device to display the Emerson logo to assist a technician in locating it. Specify the number of repeats at approximate 5 minutes each. Note The Squawk function is unavailable when the temperature is too low for a usable display, or if the LUI is currently in use for a local function.

  • Page 35: Accessing Features

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 D Calibration—used to set travel or rotation end points. Calibration Status—indicates if the position monitor has been calibrated. Calibration Date—indicates when the instrument was last calibrated. Sensor Calibration—allows you run a calibration on the instrument. Follow the prompts on the Field Communicator to set the zero percent (Closed) and 100 percent (Open) points to calibrate the instrument.
  • Page 36 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Figure 23. Change Update Rate in AMS Wireless Figure 24. Setting Trip Point in AMS Wireless Configurator and AMS Device Manager Configurator and AMS Device Manager MANUAL SETUP LIMIT SWITCH TAB BROADCAST MANUAL INFORMATION TAB...
  • Page 37 For information on using Modbus or OPC with the 4310 wireless monitor refer to 4310/4320 Wireless Position Monitor OPC System Integration Guide (D103530X012) or 4310/4320 Wireless Position Monitor Modbus System Integration Guide (D103529X012), available from your Emerson Process Management sales office or at www.Fisher.com.

  • Page 38: Principle Of Operation

    Select Online, Service Tools, Maintenance, then Squawk from the Find tab to access Find with LCD, as shown in figure 27. The squawk function displays the Emerson Logo steadily for 5 minutes on the local display of the device. You may select how many time the squawk is repeated at 5 minutes per request.

  • Page 39: Maintenance

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Maintenance When replacing any of the components of the 4310 wireless position monitor the maintenance should be performed in an instrument shop whenever possible. WARNING Before performing any maintenance procedures on the 4310 wireless position monitor: D Always wear protective clothing, gloves, and eyewear when performing any maintenance procedures to avoid personal injury or property damage.

  • Page 40: Replacing The Instrument

    Replacing the Power Module Note The power module is designed to be field replaceable. Contact your Emerson Process Management sales office if a replacement power module is required. WARNING Proper disposal of used power modules, due to the combustible nature of the lithium content, is required.

  • Page 41: Removal

    Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Figure 28. Warning Labels from Power Module GE43564 GE43565 STANDARD LIFE POWER MODULE EXTENDED LIFE POWER MODULE Removal Refer to figure 2. 1. Loosen the two instrument cover screws and open the cover. 2.
  • Page 42 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 AMS Wireless Configurator or AMS Device Manager In AMS Device Manager select Congure, Manual Setup, then select Resetting Power Module Variables from the Power tab, as shown in figure 29 to reset the power module variables. 1.

  • Page 43: Parts

    Use only genuine Emerson replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process Management may void your warranty, might adversely affect the performance of the instrument and could cause personal injury or property damage.

  • Page 44: Approvals Nameplates

    Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012 Approval Nameplates Figure 30. CSA (Canada and United States) Approval Nameplate—Battery Sourced Power Module Figure 31. ATEX and IECEx Approval Nameplate—Battery Sourced Power Module Figure 32. INMETRO Approval Nameplate—Battery Sourced Power Module...
  • Page 45 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011 Figure 33. NEPSI Approval Nameplate...
  • Page 46 Instruction Manual 4310 Wireless Position Monitor December 2011 D103391X012...
  • Page 47 Instruction Manual 4310 Wireless Position Monitor D103391X012 December 2011...
  • Page 48 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. TopWorx and Fisher are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
  • Page 49 This document will guide you through burst configuration and diagnostics using AMS Device Manager. Burst can be configured the same way using the 475 Field Communicator. Refer to the appropriate instruction manual [D103391X012 (4310) or D103392X012 (4320)], available from your Emerson Process Management sales office, or www.Fisher.com, for the Field Communicator menu trees.
  • Page 50 Instruction Manual Supplement 4310/4320 Wireless Position Monitor December 2011 D103558X012 Message Content Three of the Message Content choices allow the user to adjust the fine detail of the burst message contents. Selected Device Variables (Command 9) is one of those choices: The variable placed in the first slot becomes the “trigger variable”...
  • Page 51 Instruction Manual Supplement 4310/4320 Wireless Position Monitor D103558X012 December 2011 Dynamic Variables and Current (Command 3) is the second: Emerson Specific (Command 178) is the third: The trigger variable is fixed as the Primary Variable in these two cases.
  • Page 52 Instruction Manual Supplement 4310/4320 Wireless Position Monitor December 2011 D103558X012 Update Rate To change the update rate for each message in Continuous Trigger Mode: There are separate graphics for each language…...
  • Page 53 Instruction Manual Supplement 4310/4320 Wireless Position Monitor D103558X012 December 2011 Burst Triggering Modes The burst message can be published continuously at a constant rate, as above, or it can be configured for fast publishing when trigger conditions are met, with slower publishing as the default. This is often termed “Report by Exception”.
  • Page 54 Instruction Manual Supplement 4310/4320 Wireless Position Monitor December 2011 D103558X012 The trigger level now defines a +/­ zone around the previous published value. Set the “Update Rate” (referred to as “Triggered Update Rate” in the linked graphic) to the desired fast rate, and the “Default Update Rate”...
  • Page 55 Instruction Manual Supplement 4310/4320 Wireless Position Monitor D103558X012 December 2011 In Falling trigger mode, the trigger level defines a lower threshold. Adjust the “Burst Trigger Level” to define the desired lower threshold that must be exceeded to trigger the faster rate. In On­Change trigger mode, the entire message is the trigger source, and any deviation from the previous value triggers the fast rate.
  • Page 56 Instruction Manual Supplement 4310/4320 Wireless Position Monitor December 2011 D103558X012 Delayed Triggering This device family may “go to sleep” until it is time to publish a new message, so when one of the triggered burst modes is used (i.e., not Continuous), it is possible to miss transient events that would have triggered the burst message during the “sleep”...
  • Page 57 Instruction Manual Supplement 4310/4320 Wireless Position Monitor D103558X012 December 2011 Service Tools: Communication The Communications diagnostics menu item in the Service Tools root menu has tabs for Network and Burst. The Join Details group shows: The Network tab show the current Wireless Mode: The current Join Mode: The Join Details group shows: Neighbor count:...
  • Page 58 Fisher and TopWorx are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

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