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Table of Contents
Related Manuals for VOGE SR1
Summary of Contents for VOGE SR1
- Page 1 Far & Beyond Quality MOTORCYCLE OPERATION MANUAL...
- Page 2 This book is a part of the motorcycle, keep it always on the vehicle even sell or lend. VOGE improves its products all the time to make sure its high quality and safety performance, so the information in this book may not be complete same with your actual motorcycle, in this case, the VOGE dealers are glad to provide your correct suggestions.
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Page 3: Table Of Contents
Content list I.Issues need pay attention to ..........1 ABS system ..............24 II.Safe driving................2 Driving recorder ............25 Loading, accessories and refit ........2 TCS traction control system .........27 Checking before driving..........3 Main stand system ..........28 Issues need pay attention to during driving ....4 Engine starting ............29 Driving on road ..............5 Fuel filling-up............30... - Page 4 Adjustment for throttle grip........36 Replacement for secondary fuel filter ....59 Adjustment for headlight dimmer ......37 The replacement for light signal ......60 Ⅸ.Inspection, repair and maintenance ......38 Maintenance plan............61 Fuel..................38 Ⅹ.Maintenance for the motorcycle in long parking..The fuel evaporation............39 Storage for motorcycle ..........64 Three-way catalyst............40 Protection for motorcycle........65 Tool box ................41...
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Page 5: I.issues Need Pay Attention To
I.Issues need pay attention to This user manual has the warning marks as below, when you saw it, please follow these driving and maintenance procedure. Danger This mark indicates it may lead to bad injury even death. Warning This mark indicates it may lead to damage on motorcycle. Caution This mark means more effective and convenient point for driving. -
Page 6: Ii.safe Driving
Please always adopt origin VOGE parts or our authorized ones. The parts nor from VOGE factory, incorrect accessories or loading are bad for motorcycle performance even break laws, please take responsibility for your safety and that of others. -
Page 7: Checking Before Driving
Checking before driving Before driving,make the inspections as below to reduce accident or damage: Steering system ·Oil in engine ligh and fuel alarm light –Flexible turning –Correct oil level are not on or flashing without jamming –Cooling system when engine started. –No runout or flexibility –Correct coolant level ·Horn... -
Page 8: Issues Need Pay Attention To During Driving
Issues need pay attention to during driving 1. Any driver must know well about the motorcycle, the incorrect sitting position or off set during driving may be bad for operation or control of motorcycle; When driving, the passenger need. stably sit on his seat without influence driver. Passenger is an animal is not allowed. -
Page 9: Driving On Road
Driving on road ·Get on the motorcycle from left side and ride on ·Pick up the side stand ·Get the motorcycle upright to the ground, get the handle bar face front, keep its wheel face forward. ·Tightly hold the brake lever. ·Slowly turn the throttle grip to accelerate, while slowly releasing the brake lever, the motorcycle slowly start. -
Page 10: Braking And Parking
Braking and parking ·Please decelerate first when braking to reduce the speed and use the front and rear brake at same time. ·When braking, your body get front and press down the front shock absorber, so there is more weight suddenly focus on the front wheel, so the front brake is more reliable, so the front brake is more powerful than the rear one and more easily get motorcycle stop. -
Page 11: Iii.main Parameters
Ⅲ. Main parameters Motorcycle parameters Single plate, single pistons, floating caliper, Rear brake type and fixed plate/Diameter of 220mm LxWxH 1945mmx740mmx1265mm Wheelbase 1320mm Double passage prevent locking - up Seat height 775mm Engine parameters Singlecylinder/4 strokes/Water Ground clearance 120mm Engine type cooling/SOHC/Double valves Curb weight 139kg... -
Page 12: Iv.structure Of Motorcycle
Ⅳ. structure of motorcycle Identification for motorcycle The Vehicle Identification Number (VIN) and name plate Engine type number and Delivery number Engine type and Delivery number Vehicle Identification number Products number... -
Page 13: Head Part
Head part 1.Left back-view mirror 2.Left switch assy 3.Rear brake oil cup 4.Instrument 5.Ignition switch 6.Front brake oil cup 7.Right switch assy 8.Right back-view mirror 9.Front brake lever 10.Greaser 11.Fuel tank cap 12.Left grip 13.Rear brake lever... -
Page 14: Left Side
Left side 1. Secondary fuel filter 2. Driver seat 3. Passenger seat 4. Taillight, rear turning signal light set 5. Rear registration plate light 6. Left armrest 7. Main stand 8. Left pillion step body 9. Left footrest body 10. Side stand 11. -
Page 15: Right Side
Right side 1. Front turning signal light 2. Front disc brake plate 3. Right reflector 4. Right footrest body 5. Water filling up port of heat radiator 6. Oil filling up port and oil gauge 7. Muffler 8. Ring gear of ABS 9. -
Page 16: Lower Side Of Seat
Lower side of seat 1. Main relay 2. Driving recorder 3. Antenna 4. ECU 5. Battery 6. Camera 7. Controller 8. Oil pump relay 9. Oxygen sensor 10. Controller for BCM 11. Tool box 12. Diagnosis socket for OBD 13. Rear reflector... - Page 17 The simplified diagram of 4 fuses is show as below (The power supply of this model divides to 6 branches, in which each gets power from positive terminal of battery, and each branch has its own fuse who are mutually independent without influence) 14.
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Page 18: Operation
Ⅴ.Operation Ignition switch They ignition switch on this model is at the right side of panel of front luggage case, the ignition switch and steering lock are in one piece. There 2 pieces of key for this model, There is a mechanical key included in each remote key, please keep them in place. - Page 19 Turn the ignition switch to position " " , the outer light belt of ignition switch keeps on, 3 seconds later, in case the remote key is out of range of 1.2m to antenna, the light belt gets off while buzzer shortly ringing, the ignition lock gets off, the motorcycle gets into the working condition of automatic anti-theft.
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Page 20: Instrument And Its Indicating Light
Instrument and its indicating light 1. Left turning indicator 2.Indicating light for system information 3.Alarm light for engine malfunction 4.Voltage malfunction alarm light 5.High beam indicator light 6.Indicating light for sensor key 7.TCS switch indicator 8.ABS malfunction alarm light 9.Right turning indicator 10.Unit for engine rotation speed 11.Photoelectric sensor 12.Key for adjustment... - Page 21 Turn the ignition key to position " ", the instrument begins its self-inspection The display screen gets on and begins its self-inspection, and show you the status of motorcycle at the moment. The alarm light " " of engine malfunction and that " "...
- Page 22 "goes on or flashing,at this moment, the motorcycle may not be normally stated, and the fuel system may not work. In motorcycle driving, in case the indicating light" "goes on or flashing, please stop using, then contact the VOGE dealers. Alarm light "...
- Page 23 Right turning indicating light" " When pushed the right turning signal switch of right switch assy. to" "，the light" "gets on. Caution When the turning signal light got damaged or without getting on due to other malfunction, the indicating light “ ”...
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Page 24: Led+Negative Display
LED+Negative display Speed: The running speed of motorcycle. (km/h-kilometers /hour or mph-mile/hour). Rotation speed: Rotation speed of engine (1000r/min, 1000 rounds / each minute) Water temperature: WHen the temperature is ≥120 ˚C, the alarm light for coolant temperature gets on. Fuel level: Show you the current residual fuel. -
Page 25: Steering Switch Set
Steering switch set 23 4 1.Rear brake lever 2.TCS switch 3.Dimmer switch/Overtaking switch 4.Emergency switch 5.engine stop 6.Front brake lever 7.Starting switch 8.Horn switch 9.Left lever 10.Turning signal light switch High/Low beam and overtaking switch When the high beam/overtaking switch push forward to" ",the high beam gets on,while the indicating light on instrument "... - Page 26 Button " " for horn When pressing" ",the horn rings. Turning signal light switch When push the turning signal light switch on left switch assy. to the left" ",the turning signal light at left side both front and rear are all on, the indicating light " "on instrument is also on.
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Page 27: Usb Power Socket
USB power socket " " The specification of output for this model’s USB power supply socket is: 5V 2A. The water-proof cap on USB power interface is with the mark " " , pick the cap up the USB power supplying socket could be normally used. -
Page 28: Abs System
ABS system 1.Deceleration and braking under normal situation, release the throttle first, tightly hold the handle bar and then brake. 2.Decelerate before turning, when passing the turning, do everything possible to keep an even speed, in case it is needed, slightly brake, the sudden braking is forbidden. -
Page 29: Driving Recorder
Driving recorder Operation for the APP Take Road Cam APP as an example Preparation before use 1. On the mobile phone, select a WIFI signal whose name starts with wifi_camrea. The initial password is 12345678. Go back and 1.Power on and off: The motorcycle ignition machine will automatically turn on, and when the motorcycle is turned off, find the "Road Cam"... - Page 30 2.Click icon " " Enter the main interface of the app： video Disconnect break Loop video Emergency video Stop recording Full screen Start/stop Video recording Take pictures Photo Connected Video viewing recorder viewing Recorder Video Recorder photo Recorder album about 3.Ordinary video and emergency video viewing.
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Page 31: Tcs Traction Control System
TCS traction control system Confirm the skidding differential according to speed differential, then compare the speed between the front and rear wheel, finally fix the stability margin of rear wheel. In case more than the stability margin, the control system may adjust the engine torque. -
Page 32: Main Stand System
Main stand system This model is designed with side and main stand. Main stand Side stand Warning 1. Please park the motorcycle on solid and flat ground, otherwise the parking is not stable. 2 In case the motorcycle need be parked on slope, make its head forward to uphill to avoid turnover due to turning of side stand. -
Page 33: Engine Starting
Engine starting Danger The emission gas of motorcycle includes CO, which is a gas without The side stand is picked up. color, smell but poisonous. Check if the remote key is in the range of 1.2m to antenna. Idly run the engine in room without ventilation or poor ventilation Turn the ignition switch to position "... -
Page 34: Fuel Filling-Up
Fuel filling-up Turn the ignition switch to the position as picture shows, press the key FUEL, the decorative cover of fuel tank may automatically open, turn the fuel tank cap clockwise and then lift it up. When the fuel filling-up finished, put the fuel tank cap back to its filling port, turn it anticlockwise to lock it down, and finally close the decorative cover of fuel tank. -
Page 35: Ⅵ.malfunctions
VI.Malfunctions Too hot the coolant This alarm light on means too high the coolant temperature. When the engine overheated, continue the driving may damage the engine, so please follow the instructions below. Stop driving and engine until the indicating light off. Check coolant and heat radiator when the motorcycle completely cool down. -
Page 36: Engine Starting Failure
VOGE dealer. Malfunction’s inspection and maintenance The content for malfunction inspection and repair in this book can only help you on normal problems, of course they are just basic ones, in case the troubleshooting failed, please contact VOGE dealer. -
Page 37: Ⅶ.grinding-In
VII.Grinding-in Grinding-in for new motorcycle The grinding -in period is important to working life and fuel consumption, so before driving, read the User Manual carefully. (The correct driving within the first 1000km is good for motorcycle performance and bring you fun of driving. Grinding-in for engine ·No matter the engine is hot or cold, before starting, idly start the engine for enough time, to let oil spread to all positions need lubrication. -
Page 38: Grinding-In For Tire
Grinding-in for tire ·The surface of new tire is smooth, so it is dangerous to driving too fast or at turning. To get the strongest gripping force, the grinding-in is important. ·In the first 200km, you can drive at turning in low speed until all angles of tire tread completely grinded-in. ·The protrusion on tire tread is dangerous, the grinding is a good way for avoid protrusion on tire tread. -
Page 39: Ⅷ.adjustment
VIII.Adjsutment Adjustment for back-view mirror Adjust the back-view mirror to correct position according to your own stature and driving posture. The mirror body 1 and case 2 could adjust by hand directly. Warning Sit on the motorcycle and keep it upright, make sure you can clearly see the object in range behind the tail of motorcycle by 10m with width 4m. -
Page 40: Adjustment For Throttle Grip
Adjustment for throttle grip ·The throttle lever is for controlling engine rotation ·Turn to your own direction is acceleration, the opposite direction is deceleration. ·The adjustment for clearance of throttle cable –Remove the rubber jacket 1. –Loosen the locking nut 2. –Turn the adjustor 3 to let the clearance of throttle cable to suitable distance. -
Page 41: Adjustment For Headlight Dimmer
The adjusting figure for light Danger Enlarged view for a part In case you don't know much about the height of light, please contact the VOGE dealer. Insert the cross screwdriver along the arrow, clamp the gear combination surface and then start turning. -
Page 42: Ⅸ.inspection, Repair And Maintenance
IX.Inspection, repair and maintenance Fuel The fuel parameter when you purchasing the motorcycle is the most fuel saving way or under a fixed speed, which is quite different to your actual driving, which may be higher than the fuel parameter for reference only. cThe operations below may decrease the fuel consumption under correct driving: –The driving shall be gentle, stable and without sudden braking as possible, the re-start and acceleration may use more fuel. -
Page 43: The Fuel Evaporation
The fuel evaporation When the fuel evaporation system gets failed, please contact the VOGE service station. Refit on fuel evaporation system is not allowed, otherwise the emission may not meet the standard. After removal and repair, check the connection of tube joint, leakage of pipeline, or block;... -
Page 44: Three-Way Catalyst
·Make period maintenance according to the stipulation in Quality Guarantee book ·When the engine works unstably, please contact VOGE dealer as soon as possible. ·When the fuel alarm light is on, fill up the fuel as quick as possible, too low the fuel level may lead to unstable fuel supply. -
Page 45: Tool Box
Tool box The tool box is laid under the seat, open the seat, it could be seen. After driving under bad conditions, make lubrication after washed up or driving in the rain. Moving parts and their maintenance For safe driving, keep the good lubrication for moving parts is a necessary work for getting its working life longer. -Brake lever’s shaft -Shaft for main stand -Shaft for side stand... - Page 46 The power charge for battery In case the ignition lock is off, while the voltage of battery is lower than 11.5V, we suggest charge the battery. ·Charge the battery by stable DC power source or use the suitable power charger and strictly follow its instruction. Danger ·The DC charging voltage shall be DC (14.5±0.3)V with current no more than 1A;...
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Page 47: External Power Supply
Disassembly and re-assembly for battery · Before the disassembly and re-assembly, turn off the ignition Warning switch first. · Remove the negative terminal first when disassembling the battery, Don't put the battery up side down, otherwise the then the positive one. electrolyte may flow out from the breathing hole. -
Page 48: Maintenance For Air Filter
Maintenance for air filter ·The air filter locates above engine, if it is blocked by dust, the air inlet may get harder, which reduce power output and increase fuel consumption. ·In case driving under dusty condition, clean up and replace the element more frequent. -
Page 49: Oil In Engine
Oil in engine engine Check the oil level ·The oil inspection window and filling up port are both at the right cover of engine. ·The checking for oil level: –Do this work when the engine is cold. –Keep the motorcycle upright. –Remove the oil gauge 1st and 2nd to check the oil level. - Page 50 ·Outlet the oil： –In case too high the oil level, please remove the oil drainage bolt by socket wrench，the oil drainage bolts are at the middle place of engine bottom (Picture 1) and left side of tail (Picture 2). –Outlet some oil then re-assemble the oil drainage bolt. Too high or low the oil level may both damage the engine Please make sure the oil is at a correct level.
- Page 51 Replacement for engine oil ·Replace the engine oil when maintenance period reached. ·Replace the oil when engine is hot to totally drain off the old oil. ·The replacement for oil： –Keep the motorcycle upright by standing rack. –Turn the cap of oil filling-up port anticlockwise. –Lay an oil tray under oil drainage bolt, then remove the bolt by tools and drain off the old oil.
- Page 52 Oil filling up for engine ·Confirm that the oil filter has been replaced and the valve cover assembly is complete. ·Confirm the oil drainage bolt and sealing washer are both replaced and re-assembled. Fill up with new oil from the filling-up port on crankcase with volume of 900mL (Refuel 800mL during maintenance), fill up new gear oil from the filling-up port on gear box with volume of 200mL (Refuel 120mL during maintenance), Start the engine to let it idly run for seconds.
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Page 53: Replacement For Oil Filter's Element
(20~25)N.m, then fasten the oil drainage plug: Middle place of botton (25~30) N.m, left side of tail part (18~22) N.m Warning Check the gasket on valve cover element, replace for a new one if it is necessary. A wrong oil strainer may damage the engine, please surely adopt the origin VOGE parts. -
Page 54: Coolant
When the expansion tank is totally dried up, don't fill up coolant by yourself, because under this case, the air may already get into the cooling system and need to be exhausted, so please contact the VOGE dealer for maintenance. - Page 55 The replacement for coolant ·The coolant drainage： –Keep the motorcycle upright by standing rack. –Lay a liquid tray under the engine. –Remove the water drainage bolt, because all the heat radiation system is connected, so all the coolant may flow out from this port. –After the old coolant drained off, install and fasten the water drainage bolt in place.
- Page 56 ·In case the air temperature is lower than the one marked up on the label, please adopt the coolant fits for lower temperature. ·The VOGE coolant is with ice point of -40℃ with ethylene glycol but without silicate, so we suggest purchase or replace by Made in VOGE.
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Page 57: Brake Liquid
In case the filling-up of brake liquid is needed, open the cap of oil cup by yourself may let air and moisture in, which largely reduce the braking performance even failure, so please contact VOGE dealer to do this work. -
Page 58: Tire
Tire The tire connects the motorcycle and ground, it is very important, the incorrect specification and status is very bad for motorcycle performance. The tire pressure in tire Danger ·The wrong tire pressure makes its working life shorter. The incorrect tire pressure is not only bad for performance, ·Too low the tire pressure makes difficult turning, but also lead to accident. - Page 59 ·To avoid air leakage, the tubeless tire needs special tool and machine for disassembly and re-assembly, while pay attention to protect the tire pressure sensor. ·The tire replacement need be done by VOGE dealer, they are skillful and with necessary tools or machine.
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Page 60: Fuse Chip
Fuse chip Fuse box Before replacing the fuse chip, please know well about the root cause first and make troubleshooting. Main This model adopts fuse box (1 pcs). Spare fuse chip We marked up the specification and how to use for each fuse chip. -Fuse chip for power supply to motor of ABS1 system (15A): Control power supply to motor of ABS system. - Page 61 Caution In case the fuse chip usually burns out in short time, which indicates there is malfunction in electrical system, please contact the VOGE dealer immediately. Danger Please use the fuse chip with given specification, substitution such as aluminum sheet or iron wire are not allowed.
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Page 62: The Brake Pads
Limit for rear pad: The correct replacement needs to remove the wheels, so this work shall be done by VOGE dealer. No matter the front or rear brake pads, replace them in pairs as a set, in case only replace one piece of them, it may make imbalance brake even accident. -
Page 63: Replacement For Secondary Fuel Filter
Replacement for secondary fuel filter The secondary fuel filter is for filtering the impurity in fuel and stop it getting into fuel injector. The nozzle for fuel injector is a fine work, easy to be blocked by impurities, in case it is, the blocked fuel injector can not work and makes engine starting failure. -
Page 64: The Replacement For Light Signal
The replacement for light signal ·If there is no light signal, you may be in danger, because the light helps others easily pay attention to you and your motorcycle. Please replace the broken lights. ·The headlight, front position light, turning signal light, rear position light, brake light and registration plate light are all LED and sealed, in case broken, go to the service station for replacement. -
Page 65: Maintenance Plan
Maintenance plan The table below shows you the inspection for each periodic maintenance, whose interval of time and mileage, set whom reached first as standard, and make the inspection as table below every time. Periodic maintenance table Items Interval km×1000 Lubricating oil Lubricating oil filter element Lubrication oil level check... - Page 66 Routine check table for key fastening parts Ref. No. Fastening position Installation position Thread Numbers Torque (N.m) Front disc brake pump Installation bolt for lower disc brake pump M8 x 1.25 26±4 Rear disc brake pump Locking nut and bolt for handle bar Handle bar and steering stem M10 x 1.25 40±5...
- Page 67 ·After a long driving in sandy weather or muddy road, the special maintenance is necessary. ·We suggest this kind of work shall be done by VOGE dealer. ·Correctly dispose the abandoned materials such as cleanser or waste oil, don’t let them to be pollutions.
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Page 68: Ⅹ.maintenance For The Motorcycle In Long Parking
·In case the motorcycle needs to park for a period without driving, the special maintenance is necessary, which need some special tools, equipment or technologies, because of this, we suggest these works shall be done by VOGE dealers. ·If your prefer to do these works by yourself, please do as below: –Totally replace for new oil. -
Page 69: Protection For Motorcycle
Protection for motorcycle ·According to the daily driving, usually wash the motorcycle and keep it clean and dry. ·Wash up the dirt, bird shit, asphalt or salt on motorcycle surface as quick as possible. ·Try best to cover the motorcycle by dry cloth, long time exposed under sunshine may make covering parts get aged or color fading. -
Page 70: Xi.electrical Diagram
XI.E lectrical diagram Red/Yellow CANL White/Grey Green/Blue ABS Diagnostic K-line CANH Green10 Black red Blue/Grey Blue/Black Yellow/White White/Brown White/Purple White/Red Storage Battery Purple/White White/Grey ABS test interface diagnosis L Red/Yellow Green/Blue Green/Blue White/Purple Blue/Grey positive terminal (Behind ABSABS alarm Diagnosis K line CAN communication wire low CAN communication... - Page 71 Facebook www.vogeglobal.com...