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VOGE DS525X 2019 Operation Manual

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Far & Beyond Quality
MOTORCYCLE OPERATION MANUAL
DS525X

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Summary of Contents for VOGE DS525X 2019

  • Page 1 Far & Beyond Quality MOTORCYCLE OPERATION MANUAL DS525X...
  • Page 2 When you don't need the motorcycle anymore, sell with this book together , because it is an inseparable part of the motorcycle The VOGE keeps high safety and quality due to her constant and further research design and improvement which may lead to difference between the use manual and actual motorcycle in this case the VOGE distributors may make correction at all time.
  • Page 3 Important issues need pay attention to When you saw the warning symbols below, please follow and adopt these safe driving or maintenance procedures. Danger This symbol indicates the possibility may lead to hurt, death or potential harms. Warning This symbol indicates the possibility may lead to damage to the motorcycle. Caution This symbol indicates driving essentials which are more efficient and convenient.

  • Page 4: Table Of Contents

    Too high the coolant temperature ........22 Insufficient coolant .............22 Motorcycle driving ..............44 The engine starting.............45 Emergency light ..............22 VOGE Global Function Description .......23 Driving on the road.............46 Introduction for instrument operate ......24 Use the gearshift device ...........47 Brake and parking ...............47 USB power source interface..........31...
  • Page 5 The fuel ...................52 The fuse...................73 The fuel evaporation ............53 Brake pads................75 The Three-way catalyst............54 Replace the fuel filter ............76 Troubleshooting..............55 Replace the lighting signals..........77 The engine starting failed ..........55 The storage and cleaning up of motorcycle ....78 The hard engine starting ..........55 Refit and accessories ............80 Weak power of engine............55 The motorcycle parameters ..........81...

  • Page 6: Motorcycle Identification

    Motorcycle identification Vehicle Identification Number VIN and Motorcycle products plate Engine type number and Manufacturing number Engine type number and Vehicle Identification Motorcycle products plate Manufacturing number Number(VIN)

  • Page 7: Motorcycle Head

    Motorcycle head 1. Clutch lever 2. Left switch assembly 3. Instrument 4. Fuel tank cap 5. Ignition switch 6. Front brake master cylinder 7. Right switch assembly 8. Front brake lever...

  • Page 8: Left Side Of Motorcycle

    Left side of motorcycle 9. Coolant filling-up port 10. Front brake pump 11. Thermostat 12. Gearshift arm 13. Side stand 14. Engine oil drainage bolt...

  • Page 9: Right Side Of Motorcycle

    Right side of motorcycle 15. Speed sensor 16. Oil pressure sensor 17. Heat radiator water filling-up port 18. Oil element 19. Water temperature sensor 20. Rear brake oil cup...

  • Page 10: Lower Side Of Seat

    Lower side of seat 21.Flasher 25 26 22.ECU 23.Batter y 24.Dumping switch 25.DC socket relay 26.Kill switch relay 27.Electric fan's relay 28.Oil pump relay 29.Air filter 30.Starting relay 31.ABS controller (Under batter y) 32.Fuse case 33.Interface of diagnosis device...

  • Page 11: Information For Loading And Accessories

    Caution The components and accessories equipped on our motorcycles are all specially designed and verified, in this case, we strongly suggest you adopt the VOGE original and authorized components and accessories. The changes of curb weight sharply influenced the motorcycle performance, so you must...

  • Page 12: Issues Need Pay Attention To During Driving

    Issues need pay attention to during driving 1. Any driver must know well about his motorcycle, unsuitable sitting position, gravity center offset, or sudden moving during driving may influence the operation and control of motorcycle; During driving, the passenger ought to steadily sit on the motorcycle for avoiding impact on driver. Animal passenger on the motorcycle is not allowed;...

  • Page 13: Ignition Switch

    Ignition switch The ignition switch of this motorcycle is on the front end of upper connective plate which is in one body with steering lock This motorcycle equipped 2 pieces of keys in which 1 is for spare use need be well kept The Ignition lock steering lock...

  • Page 14: Instrument And Indicator Light

    Instrument and indicator light Negative display instrument： 1. Photoelectric sensor (position) 2. Left turning indicator 3. Engine rotation meter 4. Gear position display 5. Bluetooth connection 6. Speed indicator 7. Date/Time 8. Right turning indicator 9. Engine malfunction alarm 10. TCS switch indicator 11.
  • Page 15 TFT instrument： 1. Photoelectric sensor 7 8 9 10 11 13 14 (position) 2. Date/Time 3. Left turning indicator 4. High beam indicator light 5. Voltage malfunction alarm light 6. Engine malfunction alarm 7. Side stand switch indicator 8. Surrounding low temperature indicator 9.
  • Page 16 “ ” is on. keeps on or flash during driving, stop the When the ignition key turned to position “ ”, the motorcycle and contact the VOGE indicator light “ ” is on. distributor immediately. The indicator light “...
  • Page 17 In case the alarm light “ ” is permanent on or flashes during driving, stop the motorcycle and contact VOGE distributor immediately. Right turning signal light indicator “ “ When pushed the turning switch on right switch assembly to the right position“...
  • Page 18 Caution When the coolant temperature alarm light “ ” is on, which means the engine overheated, under this case, continue the driving may damage the engine. When the coolant temperature alarm light “ ” was on, stop the motorcycle and engine immediately till the light goes off.
  • Page 19 When the TCS was on, during driving, in case the rear tire is skidding, the TCS may automatically reduce the torque of engine to decrease tire dealer of VOGE immediately. skidding. When the TCS is working, the letter “ TCS” on its indicating light may fast flash.
  • Page 20 Negative display instrument When the meter was on: When the meter was on, it shows you the information mode for setup of last time. The backlight of meter : The meter adjusts the backlight according to light intensity. Connection for Bluetooth: When connected the cell phone to meter through Bluetooth, the meter can achieve call reminder (Call number + Person name).
  • Page 21 Under the mode of ODO, long press the lower key can shift the unit between Imperial/Metric for Speed/Mileage; When got into mode TRIP, long press lower key to erase the record for single mileage. In normal displaying page, short press upper key to shift Voltage/Temperature/Fuel consumption in turn.
  • Page 22 Introduction for button functions on negative display instrument： Minus hour's place Plus hour's place Minus minute' s place Plus minute's place Minus year's place Plus year's place Minus month' s place Plus month's place Minus day's place Plus day's place Erase maintenance signal by hand Short press key down Short press key up...
  • Page 23 TFT instrument When the instrument was on: When the instrument was on, it shows you the information mode for setup of last time. The backlight of instrument: The instrument adjusts the backlight according to light intensity. Connection for Bluetooth: When connected the cell phone to instrument through Bluetooth, the instrument can achieve call reminder (Call number + Person name).
  • Page 24 Caution The fuel in the tank may fluctuate due to the motorcycle in running which lead to fuel indicator bar flash due to less residual fuel. This kind of situation may repeat for times and then the indicator bar keeps constant on. This is normal situation and don't worr y about it.

  • Page 25: Issues Need Pay Attention To About Fuel Filling-Up

    This alarm light reminds you the fuel filling-up Caution: The insufficient fuel may lead to engine starting failure, in case it is, continue starting the engine may lead to damage. Use up the fuel in the tank is not allowed, keep the fuel level above the allowed lowest position. The allowed lowest fuel level: More than 2L.

  • Page 26: Insufficient Oil Pressure

    Insufficient oil pressure This alarm light means too low the pressure in lubrication system Under this case stop the engine immediately Requirement for lubricant performance The only correction way for confirming the lubricant level is viewing through the oil window One of the reasons for the lighting alarm light is the low oil level Check the oil level in engine...

  • Page 27: Too High The Coolant Temperature

    Too high the coolant temperature This alarm light means too high the coolant temperature when the engine is overheated, under this case, continue the driving may damage the engine. The instructions below need be strictly followed. In case too low the coolant level is found, fill up the coolant in the heat radiator.

  • Page 28: Voge Global Function Description

    VOGE Global Function Description 1.The mobile phone Bluetooth is connected to the instrument cluster, it can display the information of motorcycle. (ODO/vehicle speed/engine speed/gear, etc, As shown in Figure 1） 2.Navigation histor y and track review.（As shown in Figure 2）...

  • Page 29: Introduction For Instrument Operate

    Introduction for instrument operate 1. Introduction for buttons The second page of instrument Back Key up confirmation Key down (1)Short press key up to enter the interconnection page. The first page of instrumen (2)Short press key confirmation to get into selection between up and down (Android, Apple).
  • Page 30 (5)In the pop up window of UUID, press keys Caution Up/Down to select Read and input words: Restart Press for 0.5 second is a short one while for 2 and quit, then short press key confirmation to seconds is long. make it work.
  • Page 31 Search the similar device name as above, and Scan the upper QR code Via the iphone camera connected with mobible phone, the bluetooth or search the " VOGE Global" in Apple App store icon will be illuminated, then the telephone caller and download.
  • Page 32 3.Enter Setup page Short press to enter First level menu (Speed is < 5km), then press key up and down for Enter the First selection; Short press key back to get back level menu to Main page. When entered the First level menu, short press key confirmation to enter mode of selection, when cursor selected the position in pace, short press Next or Back to shift in...
  • Page 33 Press keys up or down to select motorcycle Enter settings; Short press to enter the Second motorcycle stage menu, short press key Back to get back settings to the first level of menu. When entered the Second stage menu, short press keys up and down to shift languages, →...
  • Page 34 When entered the Second stage menu, press keys up and down to select Trip reset, press keys up and down to shift confirm → back , put cursor on the 0 clearing for item needs be selected and short press to confirm 0 clear ;...
  • Page 35 When entered Second stage menu, press keys up and down to enter Bluetooth connection; → Press keys up and down to shift On Off, put B l u e t o o t h cursor on the item needs be selected and connection short press to choose, then short press key Back to save the setup at the moment then...

  • Page 36: Usb Power Source Interface

    Short press key Back in Second page menu Quit setting to get back to First level menu, then press page and get keys up and down to select, in case quit, back to please short press key confirmation, or instrument directly short press key Back to get back to page Main page to quit setting status.

  • Page 37: Handle Bar Assembly Switch

    Handle bar assembly switch 1.Clutchlever 2.Low/High beam and Overtaking switch 3.Key back on meter/TCS switch 4.Confirmation key of ENTER 5.ABS switch 6.Front brake lever 7.MODE shift 8.Electric start/Kill switch 9.Emergency button 10.Turning signal switch 11.Horn switch 12. Up & Down selection Headlight dimmer switch When press the headlight dimmer switch to “...
  • Page 38 ABS switch When long pressing ABS switch, get ABS On/Off, when the ignition switch got on once again, the default for ABS is on. Under some special road conditions or operations, such as extreme off-road or stunt show, we may not need ABS, at this moment, we can get it off for a while.
  • Page 39 Overtaking light button“ PASS” When press the button “ PASS”, the high beam goes on, while its indicator “ ” on instrument also on, and its recovered origin after loosened. The alarm light “ ” When press the button“ ”, all the turning signals and their indicator lights on instrument flash. Use the alarm light for warning other vehicles when your motorcycle fell in accident or emergency parking.

  • Page 40: Gearshift Pedal

    This model equipped gear box of Rear brake pedal: Step down Gearshift pedal the rear brake pedal, then the 6, whose gearshift way was shown as below： rear wheel braked with its indicator light on. Front step Front pick Rear brake pedal Gearshift pedal Side stand The parking system of this model equipped side...
  • Page 41 Warning 1. In case on the soft or uneven ground, the motorcycle would be not steadily parked. So please park the motorcycle on solid and smooth ground. 2. In case parking on slope is necessar y, put the motorcycle head towards the uphill direction, and lay the engine at its 1st gear for decrease the possibility of side stand turning and motorcycle overturning.

  • Page 42: Adjustment Before Driving

    Adjust the handle bar Adjust the handle bar to the comfortable position according to your stature and driving habit. In case this operation is needed, please contact the VOGE authorized distributor. Loosen the bolt 1 Slightly turn the handle bar to the comfortable...

  • Page 43: Adjustment For Front Brake Lever

    Adjustment for front brake lever ·The adjusting knob can adjust the gap between brake lever and throttle grip. ·This distance has 5 adjustable positions, with the adjusting way as below: –Push the lever for ward when adjusting. –Turn the adjusting knob to the position you wished. –Release the pushing for ward lever, and the adjustment finished.

  • Page 44: The Adjustment For Rear Brake Pedal

    Repeatedly press and release the brake pedal for clearly feeling the pressure point · In case the pressure point could not be felt ask and contact the VOGE authorized distributor · Incorrect adjustment makes the brake pads and plate always under stress which lead...

  • Page 45: Adjustment For Throttle Grip

    Adjustment for throttle grip · The throttle grip is for controlling the engine rotation. ·Turn to driver direction is acceleration, the opposite direction is deceleration. ·Adjust the gap of throttle cable. –Remove the rubber jacket 1. –Loosen the locking nut 2. –Turn the adjustor 3, which adjust the gap of throttle cable within 2-4mm.

  • Page 46: Adjust The Rear Shock Absorber

    In case you are not sure the correct height of light beam, ·In case the adjustment is needed, contact the contact and ask the VOGE authorized distributor for this VOGE authorized distributor for this work. work.

  • Page 47: New Motorcycle Grinding-In

    New motorcycle grinding-in The grinding-in period largely influence the working life and fuel consumption of the motorcycle, in this case, read the user manual carefully before using (Correctly drive the motorcycle within initial 1000km ensures your motorcycle performance and driving fun). Engine grinding-in ·It doesn't matter the engine is cold or hot, sufficiently run the engine at idling status to let the oil evenly spread to each lubrication position.

  • Page 48: Tires Grinding-In

    Tire running-in ·The new tire is with smooth surface, in case driving in high speed or at bending road is dangerous. For reaching the maximum ground grip, the running-in period is necessar y. ·In the initial 200km, driving in low speed at the bending road to get the tire tread angle in place.

  • Page 49: Motorcycle Driving

    Motorcycle driving In case the motorcycle is not well checked before driving, the motorcycle may damage and the accident may occur. Please check the items as below: ·Steering system ·Horn ·Tire –Steering stem turn freely without jam –Correct tire pressure –Normally works –The depth of tire tread without over-abrasion –Steering stem is without runout or flexibility...

  • Page 50: The Engine Starting

    The engine starting Danger The emission of motorcycle is with CO which is a gas The side stand is laid down. Check if the engine cut of engine is located without smell and color but poisonous. at position“ ”. Long idling in the place without sound ventilation is not Insert the key into the ignition switch and allowed, for preventing poisoned.

  • Page 51: Driving On The Road

    Driving on the road ·Ride on the seat of motorcycle from the left side. ·Pick up the side stand. ·Adjust the motorcycle vertical to the ground, and upright the handle bar, keep the wheel face for wards. ·Firmly grasp the clutch. ·Slowly turn the throttle lever towards acceleration direction, meanwhile slightly release the clutch lever, the clutch meshes, and the motorcycle gradually started.

  • Page 52: Use The Gearshift Device

    Use the gearshift device Front step Front pick ·The gearshift device makes the engine steadily work within normal rotation speed. ·The gearshift ratio designed to adapt the engine characteristic, and the driver chooses the most suitable gear position according to running conditions, driving in high speed but at low gear position is not allowed.
  • Page 53 ·When you driving on the road in mountain, use rear brake only is a hidden risk . Under the limit conditions, the brake device may seriously overheat and damage. Reasonably use the deceleration function of engine, front and rear brake. ·When driving in rainy weather or water gathered road, the water on brake pads and plate may decrease the braking performance, and we suggest use when it dried up.

  • Page 54: Abs Unit

    ABS unit, then contact the VOGE authorized distributor as soon as possible when the speed is still under control, send the motorcycle to the distributor by trailer if possible.
  • Page 55 ABS fail to play its full performance, in case the parts above need replacement, contact the VOGE authorized distributor. Warning...
  • Page 56 The clearance between gear rim and speed sensor The gap between gear rim 1 and speed sensor 2:0.2mm~1.2mm...

  • Page 57: The Fuel

    The fuel ·The fuel consumption you saw when you purchasing the motorcycle is the one by the least consumption way under some even speed, which is largely different with your actual driving, in this case, you may find your actual fuel consumption is higher than the theoretic one. ·The operation below may decrease your fuel consumption when you correctly driving the motorcycle: –The driving shall be soft, steady and reduce the frequency of sudden brake, the re-start and...

  • Page 58: The Fuel Evaporation

    The fuel evaporation In case there is malfunction in fuel evaporation system please contact VOGE service station for repair Refit the fuel evaporation system is not allowed or it may break the fuel emission laws or regulations After broke down and repaired each pipeline shall be well connected without gas leakage or block;...

  • Page 59: The Three-Way Catalyst

    Three · Make the periodic maintenance according to < Guarantee and use manual > · When the engine rotated unsteadily , contact the VOGE authorized distributor as soon as possible · When the fuel alarm light was on , fill up the fuel immediately , too low the fuel level may lead to unstable fuel supply ·...

  • Page 60: Troubleshooting

    The content of troubleshooting is able to help you find out the ordinar y malfunction, which are basic judge, in case they doesn't work, please send your motorcycle to the VOGE authorized distributor. The engine starting failed –Neutral gear, the ignition switch is on.

  • Page 61: Check And Maintenance

    Check and maintenance The tools box on motorcycle The tools are in their box under the passenger seat, open the seat lock, remove the passenger seat, the tools box could be seen. After used after bad conditions such as rainy days or washing, the lubrication is necessar y. For driving safety, the fine lubrication for working parts is a necessar y operation for prolonging their ser vice life: –Clutch lever shaft.
  • Page 62 The power charging of batter y In case the voltage of batter y terminal is lower than 12.6V, we suggest the power charging. ·Charge the batter y by DC voltage stability power source. ·The charging voltage DC(14.5±0.3)V; The charging current is lower than 1.2A. ·The charging time is about 6-8 hours without higher than the maximum charging current.
  • Page 63 Assembly and disassembly of the batter y Warning ·Before the disassembly and assembly of the batter y, turn Place the batter y upside down is not off the key of ignition switch first. allowed, or the electrolyte may flow out ·Remove the negative terminal of batter y first, then the from the breathing hole.

  • Page 64: The Maintenance Of Air Filter

    The maintenance of air filter ·The air filter located under the fuel tank . In case the air filter blocked by dust, it may lead to resistance for air inletting, power goes down and high fuel consumption. ·In case driving in dusty condition, increase the frequency of clean and replacement of air filter element.

  • Page 65: Maintenance Of Oil In Engine

    Maintenance of oil in engine The oil makes sure the effective lubrication of parts in engine, besides, it helps decrease the engine temperature which play the cooling performance, then, the oil also helps the engine sealing, in this case, the oil maintenance is ver y important for engine.
  • Page 66 ·The method for draining off the oil –In case the oil level is too high, remove the oil drainage bolt by socket wrench, the position of oil drainage bolt is shown as figure 1 below, which at the lower left of engine. –After suitable amount of oil outflow, screw up the oil drainage bolt.

  • Page 67: Replace The Oil In Engine

    Replace the oil in engine · When the motorcycle reached the maintenance period replace the oil in engine · Replace the oil when the engine is hot to completely drain the oil off · The method for oil replacement – Make the motorcycle upright by parking stand –...

  • Page 68: Replace The Oil Element

    . Warning Check and confirm the o-ring on oil element cover is fine, in case not, replace for a new one. Replace for a wrong oil element may damage the engine, so adopt VOGE original parts is necessar y.

  • Page 69: Fill Up The Engine Oil

    ·The oil drainage bolt and its gasket were replaced and assembled. –The first time fill up the fresh “Engine oil of VOGE motorcycle” from the filling-up port of engine, then screw up the oil port cap”, and make the engine run under different speed for 5 minutes, meanwhile check the leakage of dissembled parts.

  • Page 70: Check And Maintain The Coolant

    , fill up the coolant is not allowed , In case the expansion tank was completely dried under this case , the air already entered the coolant system need be exhausted first which only could be done by VOGE authorized distributor...

  • Page 71: Replace The Coolant

    Replace the coolant · Drain off the coolant ： –Keep the motorcycle upright by parking stand. –Lay a liquid dish under the engine. –Remove the water drainage bolt. Because the heat radiation system is connected, so all the coolant may flow out from that drainage port. –Re-assemble the drainage bolt when the coolant was completely drained off.
  • Page 72 The coolant with higher performance shall be adopted in case colder than the temperature marked on the lable · The coolant passed the VOGE test is with ice point of 45︒C of ethylene glycol In case replacement or purchasing is needed...

  • Page 73: Maintain The Brake Fluid

    When the filling-up, open the brake oil cup's cover may lead to air or water entr y, which may sharply decrease the braking performance even failure, under this case, please contact the VOGE authorized distributor for supplement or replace. Brake fluid specification Caution ·In case there is water or impurity in the brake liquid, it needs be...

  • Page 74: Maintain The Transmission Chain

    VOGE authorized distributor Caution Check or adjust the chain before every driving and confirm the...

  • Page 75: Adjust The Transmission Chain

    Adjust the transmission chain ·Too tight or loose the chain are both incorrect. ·Too loose the chain may make it drop from sprocket wheel which lead to accident. ·Too tight the chain may decrease its working life while increasing 20~30mm the transmission resistance.

  • Page 76: Maintain The Tire

    Maintain the tire he tire connects the motorcycle and ground which is very important Incorrect tire specification or size may largely influence the motorcycle performance Danger Pressure in tire The abnormal tire pressure may influence tire · The incorrect tire pressure may decrease the working performance even lead to accident life of tire Overloading may lead to tire malfunction which...
  • Page 77 ·The contacting position between tubeless tire's lip and wheel rim need be sealed. ·For avoiding air leakage, the disassembly and assembly of tubeless tire need special tools and machine. ·The replacement of tire could be done only by VOGE authorized distributors who equipped necessar y tools and experience.

  • Page 78: The Fuse

    The fuse Fuse box ·Before replacing the fuse chip, please know well about the malfunction and make troubleshooting. ·All the specification and usage for fuse chips are marked and introduced. –Fuse chip for power supply of motorcycle (30A): Controls the power supply and charging circuit for EFI system, ABS system, electrical load for motorcycle other systems (Instrument set or lights).
  • Page 79 Caution , which indicates the malfunction In case the fuse usually blows within short time , please contact the VOGE authorized distributor immediately . in electrical system Danger · It is necessar y to adopt the appointed fuse without substituting by iron wire or aluminum foil ·...

  • Page 80: Brake Pads

    ： The correct way for replacing the brake pads needs remove the wheels, so we suggest contact the VOGE authorized distributor for this work . ·Both the front and rear brake pads need be replaced as a set, in case replace only one piece, it may lead to imbalanced braking which makes accident.

  • Page 81: Replace The Fuel Filter

    Replace the fuel filter ·The fuel filter is for filtering the impurity in fuel for preventing enter the fuel injector. ·The nozzle of fuel injector is extremely fine, which may be easily blocked, the blocked injector doesn't work makes engine starting failure. Replace the fuel filter on time is necessar y.

  • Page 82: Replace The Lighting Signals

    Replace the lighting signals ·You may fall in danger without signal light due to it makes you and your motorcycle be easily found. Promptly replace the broken signal light. ·Headlight, position lights, turning signal lights, rear position light/brake lights and registration plate light are all the LED sealed light, in case broken, the replacement could be done only by ser vice station.

  • Page 83: The Storage And Cleaning Up Of Motorcycle

    The storage ·In case parking for a period is needed, the special maintenance is necessar y, which needs some special materials, equipment and technologies, so we suggest do this work by VOGE authorized distributor due to the causes above. ·If you want to do this work by yourself, follow the method below: –Replace for fresh oil.
  • Page 84 The motorcycle protection ·Usually wash the motorcycle according to using situation, keep the motorcycle clean and dr y if possible. ·Wash up the dirt attached on motorcycle surface such as bird droppings, asphalt and salt. ·Use the motorcycle cloth shield if possible, parking under sunshine for a long time may lead to color fading and appearance parts aging.

  • Page 85: Refit And Accessories

    Refit and accessories Adopt original parts and accessories of OEM on your motorcycle is allowed. ·Get original parts and accessories or other related products from authorized distributor, meanwhile, the person with specialization may introduce their installation and usage. ·The safety, utility and compatibility are tested and qualified, we are responsible for them. ·Other wise, the parts or accessories without authorization, we take no responsibility.

  • Page 86: The Motorcycle Parameters

    The motorcycle parameters Motorcycle parameter Engine system 2215mmx840mmx1365mm LxWxH Engine type Double cylinders in line/Water cooling/8 valves/DOHC 1450mm Wheel base Bore x Stroke 68mmx68mm 810/830mm Seat height Displacement 494ml 200mm Compression ratio Ground clearance 11.5：1 196kg Curb weight Inlet valve clearance (0.16±0.03)mm 150kg Loading capacity...
  • Page 87 ·In case there is sandy or muddy condition within your long journey, the special maintenance is necessary after your journey. ·This kind of maintenance we suggest shall be done by VOGE authorized distributor. ·The waste materials produced by maintenance such as cleanser, waste oil shall be disposed in environment friendly way without making pollution.

  • Page 88: The Maintenance Plan

    The maintenance plan The details for each periodic maintenance is shown as the Table below, the interval set the first arrival between driving time and mileage as standard. Each inspection and maintenance need follow the Table below. Periodic maintenance table Items Interval km×1000...
  • Page 89 The VOGE key parts fastening daily inspection*DS525X Ref.No. Fastening parts position Thread Numbers Torque（N.m） Front wheel axle Front wheel axle lock-up Front disc brake caliper and shock absorber Rear fork axle Engine and frame Rear suspensiton rack fastening(Rear shock absorber, bigger &...

  • Page 90: Electrical Schematic Diagram

    Electrical schematic diagram R712H 10 circuit branch, fuse and controlling relay diagram, the motorcycle power supply are by 6 circuit branches, Red/White 2.0 whose each branch with 1 fuse Fan relay Red/Grey Grey/Red Purple Fan circuit which is independent without Grey/White Electric fan 3~5A about 50W...
  • Page 91 Facebook www.vogeglobal.com...

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