I.Issues need pay attention to This user manual has the warning marks as below, when you saw it, please follow these driving and maintenance procedure. Danger This mark indicates it may lead to bad injury even death. Warning This mark indicates it may lead to damage on motorcycle. Caution This mark means more effective and convenient point for driving.
Please always adopt origin VOGE parts or our authorized ones. The parts nor from VOGE factory, inco rrect accessories or loading are bad for motorcycle performance even break laws, please take responsibility for your safety and that of others.
Checking before driving Before driving,make the inspections as below to reduce accident or damage: •Steering system •Transmission chain -Control high beam indicating -Handle bar turns freely Without too much abrasion or light,neutral gear light, indicating without jamming. damage. light of turning signal through switch -No run-out or flexibility Tightness is correct.
Issues need pay attention to during driving 1.Any driver must know well about the motorcycle, the incorrect sitting position or off set during driving may be bad for operation or control of motorcycle; When driving, the passenger need. stably sit on his seat without influence driver. Passenger is an animal is not allowed.
Driving on road •Get on the motorcycle from left side and ride on. •Pick up the side stand. • Get the motorcycle upright to the ground, get the handle bar face front, keep its wheel face forward. • Tightly hold the clutch lever. •...
Braking and parking •Please decelerate first when braking to reduce the speed and use the front and rear brake at same time. •When the driving speed is low enough, get into low gear position, and tightly hold clutch lever. • Get the engine into neutral gear, the motorcycle brakes and completely stops.
Ⅳ. structure of motorcycle Identification for motorcycle Th e Vehicle Id entific ation Number (VIN) and name plate Engine typ e number an d Delivery n umber Engine type and Delivery number Vehicle Identification number Manufacturer's statutory plate...
Head part 1 Left back view mirror . 2 Left switch assy . 3 Instrument . 4 Ignition switch . 5 Front brake oil cup 6 Right switch assy and accelerator base 7 Right back-view mirror 8 Front brake lever 9 Accelerator 10 Fuel tank cap 11 USB joint for power supply...
Left side 1. Back-view mirror 2. Fuel tank Water filling up port of tank 4. Driver seat 5. Passenger seat 6.Lef t side armrest 7. Tail light 8. Rear turning signallight 9.Rear registration plate's light 10.Left pillion step body 11.Left footrest body 12.Side stand 13.Kill switch on side stand...
Right side 1.Right side armrest 2.Right pillion step body 3.Rear brake oil cup 4.Right footrest body 5.Oil filling-up port and oil gauge 6.Front turning signal light 7.Right reflector 8.Front brake plate 9.ABS ring gear 10.Front lower disc brake pump 11.Muffler 12.Rear lower disc brake pump 13.Chain adjustor...
Lower side of seat 1.Interface of diagnosis device 2.ECU 3.Fuse case 4.Battery 5.Dumping switch 6.Starting relay 7.Flasher 8.ABS controller 10way fuse and control relay diagram (There are 6 branches for motorcycle power supply, which get power for positive pole of battery and with 1 fuse each, who are independent without interference) Fuse piece specification:...
Ⅴ.Operation Ignition switch The ignition switch of this model locates on the front of fuel tank, the ignition switch and steering lock are in a same piece. This model equipped two set of keys, one for spare please keep it in place. The ignition/steering lock, seat and fuel tank lock share a same key.
Instrument and its indicating light 1.Left turning indicator 2.Clock display 3.Display for driving mode 4.Voltage malfunction alarm light 5.Bluetooth connection . 6 Indicator light for kill switch 7.Side stand switch indicator 8.Surrounding low temperature indicator 9.Oil pressure alarm light 10.Surrounding temperature 11.Maintenance indicator 12.Right turning indicator 13.Cooling temperature alarm...
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Turn the ignition key to position " " , the instrument begins its self-inspection The display screen gets on and begins its self-inspection, and show you the status of motorcycle at the moment. The alarm light " " of engine malfunction, oil pressure alarm light "...
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· In case indicator light is on or flashing during driving, please stop driving immediately and con tact dealer of VOGE for troubleshooting. Indicating light for"TCS" When motorcycle got power on, the indicating light for "TCS "is slowly flashing, when the motorcycl e is in normal driving, the indicating light gets off.
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"TCS"may reduce engine torque to decrease tire skidding. there is malfunction in TCS, please contact dealer of At this moment, the"TCS" is under working status, whose VOGE immediately for troubleshooting. indicating light may flash frequently. Right turning indicating light"...
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Warning Caution Oil pressure indicating light " " is not for showing In case the indicating light " " gets permanently on when engine started or during driving, at this moment, oil level, it reminds you the abnormal oil pressure. keep driving may damage engine due to too low the oil Please periodically check and confirm the normal oil pressure who makes poor lubrication.
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Fuel level: Shows you residual fuel currently. When fuel is about running out its warning light gets flashing whose indicator light gets yellow which reminds you fuel filling up ASAP Caution During driving, the fuel in its tank is easy to get waving, when the residual fuel is not much, it may cause the indicating bar flashing, which is normal, please don’t worry.
Introduction for instrument operation 1.Introduction for buttons (1).Short press Up-key to get into interface of Bluetooth. (2) .Long press Return-key to turn on/off for TCS. Up-key Key back on meter/TCS switch MODE shift (3).Short press Return key to main page or former menu page.
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" VOGE Global" in Apple App store and download. then the telephone caller ID can be displayed in the (3.1.2).Android version download: instrument cluster. Scan the upper QR code Via the mobile phone scanning tools or search the " VOGE Global" in Google play store and download.
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(3.2). Navigation manuels Click the " VOGE Global" App, configure the maps settings, connect the Bluetooth again inside the App, enter the navigation interface and continue the rest operation.(details operation pls check the manuals that involved ) Bluetooth 1 Bluetooth 2 3.Enter page of setup...
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When got into one-level menu, short press up and down-key to select My motorcycle, then short press confirm-key to enter mode of selection, when the cursor selected page, short press confirm-key the Next page or Enter My motorcycle Last page for shifting in circulation, when the curs or selected Back, short press confirm-key to get back the one-level menu, You can also directly short press Return-key...
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When entered the Second stage menu, short press keys up and down to shift languages, press keys up and down to shift Chines→ English→Spanish→Italianin turn, put cursor Language on the item needs be selected and short press to choose, then short press key Back to save the setup at the moment then back to Second stage menu.
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When got into 2nd menu, press Up and Down-key to select “Clock setup”, short press Confirm-key to get into “Clock setup”, press Up and Down-key to shift to tens place of hour, short press Confirm key to get into flashing, t h e n p r e s s U p a n d D o w n - k e y t o s e t u p parameters;...
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When got into two-stage menu, press up and down-key to select “Phonebook sync” s h o r t p r e s s c o n f i r m - k e y t o e n t e r “Phonebook sync”, put cursor on selected Phonebook sync item th en sh ort p re ss co nfirm-key to...
VOGE Global Function Description 1.The mobile phone Bluetooth is connected to the instrument cluster, it can display the information of motorcycle. (ODO/vehicle speed/engine speed/gear, etc, As shown in Figure 1) 2.Navigation history and track review.(As shown in Figure 2) 3.Navigation will be available, when the Bluetooth connected. Detailed introduction please page to the “Navigation” chapter.
Steering set switch 1. Clutch lever 2.Low/High beam and Overtaking switch 3.Up & Down selection 4.Emergency button . 5 MODE shift 6.Front brake lever 7.Electric start/Kill switch . 8 Key back on meter/TCS switch . 9 Confirmation key of ENTER 10 Turning signal switch 11.Horn switch High/Low beam and overtaking switch...
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Warning The high/low beam of headlight could not be on when engine without starting; To avoid long time connection of ignition lock when engine without working, the high/low beam depends on battery and lead to powe r loss, please turn on high/low beam when engine was started. Button "...
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Kill switch for electrical starting With turn kill switch to position" " , the starting circuit for engine cut off, under this case, engine could not be started. When engine is working, when kill switch turned to " " , the engine stops immediately. Kill switch for electrical starting is the easiest and fastest way to let engine stop.
USB power supply socket" " The interface for power supply of ABS locates on the left of speedometer on head part of motorcycle, with output ≤ specification: 5V3A, while power 18W. The water-proof cap on USB power interface is with the mark " ", pick the cap up the USB power supplying socket could be normally used.
ABS system 1.Deceleration and braking under normal situation, release the throttle first, tightly hold the han dle bar and then brake. When driving speed fell, to avoid engine stop working, hold clutch lever to get into low gear p osition. 2.Decelerate before turning, when passing the turning, do everything possible to keep an even speed, in case it is needed, slightly brake, the sudden braking is forbidden.
TCS traction control system Confirm sliding difference according to differential device, compare the wheel speed for front and rear wheel. Then confirm stable surplus for rear wheel. In case the sliding difference was exceeded, the control system of engine will adjust torque from engine.
Gearshift device This model equipped gearshift device with 6 gear positions, whose gearshift details are shown as below: Step down Kick up Gearshift pedal •The gearshift device makes engine stale work within normal rotation speed. •Gearshift ratio is carefully designed according to engine performance, the driver shall select the most suitable gear position, please don’t drive in high speed while in low gear position.
Side stand This model equipped side stand for parking only. Kill switch on side stand is a design for safety, which is a part in starting circuit of engine. Rear brake pedal Kill switch on side stand Step down rear brake pedal, the rear wheel Side stand Rear brake pedal brakes, while its indicating light gets on.
Engine starting Make sure the side stand is laid down. Check and confirm the kill switch for engine is at position" ". Insert key into ignition switch and turn to position " ". Confirm if engine is at neutral gear, the indicating " N" on instrument for neutral gear gets on. When conditions above equipped, tightly hold clutch lever to ensure safety, right hand press electrical starting button "...
Danger The exhasut gas of motorcycle has carbon monoxide, which is without color, smell, but poisonous. In the place without smooth ventilation or indoors, start engine for idling too long is not allowed , to avoid poisoning. Fuel filling-up This alarm light reminds you fuel filling-up Caution: In case the fuel is not enough, it leads to engine starting failure, or abnormal power out put, under this case, keep driving will damage fuel pump.
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Upper limit for fuel level: When motorcycle is held by side stand, when fuel level contacted fuel tank lock, at this moment, the fuel level is the upper limit. Upper limit for fuel level Fuel tank capacity :14.5L Warning •The fuel is corrosive to painting surface, get its color fading and ugly. In case there is fuel on the painting surface, please wipe it up.
In case you confirm the light is on while oil level is correct, please don’t drive any more and stop. Please contact VOGE dealer immediately. Too hot the coolant This alarm light on means too high the coolant temperature.
The coolant is not enough We suggest the operation below when the coolant is not enough or the heat radiator blocked by mud or sand: Reduce the loading to decrease the engine heat. Keep the engine idly run when in the traffic, don’t turn the throttle to avoid engine temperature rise. In case the operation above fail to cool down, please stop the engine and contact the service station for troubleshooting.
Incorrect check and adjustment may damage your motorcycle and let you fail to find out the malfunction, which can’t get the service of Quality Guarantee. In case you don’t know much about the correct operation, please conta ct the VOGE dealer.
Ⅶ.Grinding-in Grinding-in for new motorcycle The grinding -in period is important to working life and fuel consumption, so before driving, read the User Manual carefully. The correct driving within the first 1000km is good for motorcycle performance and bring you fun of driving. Grinding-in for engine •No matter the engine is hot or cold, before starting, idly start the engine for enough time, to let oil spread to all positions need lubrication.
Grinding-in for tire • The surface of new tire is smooth, so it is dangerous to driving too fast or at turning. To get the strongest gripping force, the grinding-in is important. •In the first 200km, you can drive at turning in low speed until all angles of tire tread completely grinded-in. •The protrusion on tire tread is dangerous, the grinding is a good way for avoid protrusion on tire tread.
Ⅷ.Adjsutment Adjustment for back-view mirror Adjust the back-view mirror to correct position according to you stature and driving posture. The mirror body 1 could be adjusted by hand directly. The mirror rod 2 could be adjusted by hand directly, whose direction is around central line of nut 3 within some range.
Adjustment for front brake lever •Adjust the button for adjusting distance between lever and throttle grip. •The adjustment for this distance has 5 positions: -When adjusting, please push forward the lever. -Turn the adjusting button to the position you need. -Release pushing forward the lever, then the adjustment finished.
Caution •After the clearance of throttle cable adjusted, make sure the throttle lever could return automatically whose idling speed should not rise. •After the clearance of throttle cable adjusted, turn the handle bar to the left and right limit, whose idling speed should not rise.
Adjustment for gearshift pedal •During driving, the road conditions are various, gearshift pedal can change speed and traction force. •The rod for gearshift pedal is adjustable to suit your driving habit. -Loosen 2 pieces of hex. nut 1 for locking up connective rod for gearshift. -Turn the connective rod 2 of gearshift, to adjust the gearshift pedal to the position make you comfortable during driving.
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When re-assembled, repeatedly press and release brake pedal, while confirming you can clearly feel the pressing point. In case pressing point failed to be felt, please contact VOGE dealer. In case adjustment is not correct, the brake pad and plate are always under stress, which may lead to their damage.
-Face to adjusting screw 3, turn anticlockwise for adjusting screw 3, the recovering damper gets lower. -Turn the adjusting screw 3 clockwise, the recovering damper gets higher. Caution Adjust pre-loading for rear shock absorber need tools for it only, the VOGE dealer will provide you this kind of service Danger •Please don’t adjust the pre-loading of rear shock absorber at will, otherwise incorrect...
-The high beam shall be turned clockwise, the light gets high, opposite is low. he adjusting figure for light Danger In case you don’t know much about the height of light, please contact the VOGE dealer. Caution The adjustment for high/low beam of headlight must meet local law or regulations, set...
Adjustment for transmission chain •Too tight or loose the chain are both incorrect. •Too loose the chain, it may cause the chain drop during driving then lead to accident. •Too tight the chain is bad for its working life, meanwhile increase resistance 20~30(mm ) for power transmission.
Ⅸ.Check, repair and maintenance The fuel The fuel parameter when you purchasing the motorcycle is the most fuel saving way or under a fixed speed, which is quite different to your actual driving, which may be higher than the fuel parameter for reference only. •The operations below may decrease the fuel consumption under correct driving: The driving shall be gentle, stable and without sudden braking as possible, the re-start and accele ration may use more fuel.
The fuel evaporation When the fuel evaporation system gets failed, please contact the VOGE service station. Refit on fuel evaporation system is not allowed, otherwise the emission may not meet the standard. After removal and repair, check the connection of tube joint, leakage of pipeline, or block;...
•When the engine working was unstable, please contact dealer of VOGE immediately. •When fuel alarm light got on, fill up with fuel ASAP, too low the fuel level makes fuel supply unregular.
Tool box The tools box is putting in bottom plate of driver seat, insert into corresponding groove for fixing respectively. Moving parts and their maintenance For safe driving, keep the good lubrication for moving parts is a necessary work for getting its working life longer. Under bad condition such as driving in rain or after washing, the corresponding lubrication is nece ssary.
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The power charge for battery In case the ignition lock is off, while the voltage of battery is lower than 12.6V, we suggest charge the battery. •Charge the battery by stable DC power source or use the suitable power charger and strictly follow its instruction. Danger •The DC charging voltage shall be DC (14.5±0.3)V with stable current no more than 1A;...
Disassembly and re-assembly for battery •Before the disassembly and re-assembly, turn off the ignition switch first. Warning •Remove the negative terminal first when disassembling the battery, then the positive one. Don’t put the battery up side down, otherwise •Install the positive terminal first when re-assembling, then the negative the electrolyte may flow out from the breathing one.
Maintenance for air filter •The air filter locates under fuel tank, if it is blocked by dust, the air inlet may get harder, which reduce power output and increase fuel consumption. •In case driving under dusty condition, clean up and replace the element more frequent. •The cleaning up and replacement for air filter element: -Remove the seat.
Oil in engine Check the oil level •The inspection for oil level and oil filling-up are both done on right side cover of engine as right picture 1 shows. • The checking for oil level: -Do this work when the engine is cold. -Keep the motorcycle upright.
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Caution The oil may expand with temperature rise, so its level also changes. The hotter the engine the higher the oil level, while the colder engine with lower oil level, which both are normal. Keep the motorcycle upright when checking the oil level, in another word is vertical to the ground. Danger The oil drainage bolt is near the muffler, please drain the oil off when the bolt and muffler basically cooled down, when draining the oil, protect yourself from hot oil to avoid scald.
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Warning Replace the oil drainage bolt and its seal ring for a new one when re-assembling, in case still use the old one, it is easy to make oil leakage. Danger Drain off the oil when the engine is hot makes total drainage, but the hot oil and muffler may get user hurt, so before the drainage, wait for the bolt and muffler basically cooled down.
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•Confirm the oil drainage bolt and gasket are both replaced and re-assembled. -Fill up with fresh oil for VOGE motorcycle of EFI by 2500 ml once, check oil level from oil view window, whose level shall be within scale mark MAX and MIN, then turn and fasten the cap for oil filling-up port, then run the engine by 5 minutes under different rotation speed, meanwhile checking leakage when engine is running.
Oil element Warning Check the gasket on cover of oil element, replace for a new one if it is necessary. A wrong oil element may damage the engine, please surely adopt the origin VOGE parts.
When the expansion tank is totally dried up, don’t fill up coolant by yourself, because under this case, the air may already get into the cooling system and need to be exhausted, so please contact the VOGE dealer for maintenance.
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The replacement for coolant •The coolant drainage: -Keep the motorcycle upright by standing rack. -Lay a liquid tray under the engine. -Remove the water drainage bolt, because all the heat radiation system is connected, so all the coolant may flow out from this port. -After the old coolant drained off, install and fasten the water drainage bolt in place.
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•In case the air temperature is lower than the one marked up on the label, please adopt the coolant fits for lower temperature. • The VOGE coolant is with ice point of -45°C of glycol so we suggest purchase or replace by Made in VOGE. Caution To keep the coolant performance, replace each two years.
In case the filling-up of brake liquid is needed, open the cap of oil cup by yourself may let air and moisture in, which largely reduce the braking performance even failure, so please contact VOGE dealer to do this work.
The driving chain for this model is the one with oil seal, the place of chain’s pin has a special oil seal for sealing lubricant, this chain is the one without opening, so in case replacement is needed, please contact VOGE dealer.
Tire The tire connects the motorcycle and ground, it is very important, the incorrect specification and status is very bad for motorcycle performance. The tire pressure in tire Danger •The wrong tire pressure makes its working life shorter. The incorrect tire pressure is not only bad for performance, •...
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•Seal the contact position between the wheel rim and tire lip of tubeless tire. •To avoid air leakage, the tubeless tire needs special tool and machine for disassembly and re-assembly. •The tire replacement need be done by VOGE dealer, they are skillful and with necessary tools or ma chine.
Fuse chip Fuse box Before replacing the fuse chip, please know well about the root cause of malfunction then make troubleshooting. •The usage and specification for all fuse chips are marked up. -Fuse chip for power supply of motorcycle (30A): Control power supply for electricity load of EFI, ABS and other electrical parts such as speedometer and lights, including charging circuit for battery.
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Caution In case the fuse chip usually burns out in short time, which indicates there is malfunction in elec trical system, please contact the VOGE dealer immediately. Danger •Please use the fuse chip with given specification, substitution such as aluminum sheet or iron wire are not allowed.
Replacement for brake pad The correct replacement needs to remove the wheels, so this work shall be done by VOGE dealer. •No matter the front or rear brake pads, replace them in pairs as a set, in case only replace one piece of them, it may make imbalance brake even accident.
Replacement for secondary fuel filter •The secondary fuel filter is for filtering the impurity in fuel and stop it getting into fuel injector. •The nozzle for fuel injector is a fine work, easy to be blocked by impurities, in case it is, the blocked fuel injector can not work and makes engine starting failure.
Replacement for lighting signal If there is no light signal, you may be in danger, because the light helps others easily pay attention to you and your motorcycle. Please replace the broken lights. The headlight, front position light, turning signal light, rear position light, brake light and registration plate light are all LED and sealed, in case broken, go to the service station for replacement.
Maintenance plan The table below shows you the inspection for each periodic maintenance, whose interval of time and mileage, set whom reached first as standard, and make the inspection as table below every time. Periodic maintenance table Items km×1000 Interval Lubricant Lubrication element Check lubricant level...
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•After a long driving in sandy weather or muddy road, the special maintenance is necessary. •We suggest this kind of work shall be done by VOGE dealer. •Correctly dispose the abandoned materials such as cleanser or waste oil, don’t let them to be pollutions.
Storage for motorcycle •In case the motorcycle needs to park for a period without driving, the special maintenance is nece ssary, which need some special tools, equipment or technologies, because of this, we suggest these works shall be done by VOGE dealers.
Protection for motorcycle •According to the daily driving, usually wash the motorcycle and keep it clean and dry. •Wash up the dirt, bird shit, asphalt or salt on motorcycle surface as quick as possible. •Try best to cover the motorcycle by dry cloth, long time exposed under sunshine may make covering parts get aged or color fading.
XI. Electrical diagram Introd uction: The sig nal s for spe ed, en gin e ro ta tion spe ed, fue l co nsu mp tion , mal function i n eng ine , mal function o f ABS, sid e sta nd, wate r tempe ra ture , a nd mode a re a ll co mmun icatio n of CAN a nd wi re less.
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