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Far & Beyond Q uality MOTORCYCLE OPERATION MANUAL...
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This book is a part of the motorcycle, keep it always on the vehicle even sell or lend. VOGE improves its products all the time to make sure its high quality and safety performance, so the information in this book may not be complete same with your actual motorcycle, in this case, the VOGE dealers are glad to provide your correct suggestions.
Grinding-in for engine............50 Instrument and its indicating light........16 Grinding-in for tire..............50 Operation for TFT instrument ..........25 Grinding-in for brake system..........51 Installation and usage instructions for VOGE Ⅷ.Adjustment...................52 Global APP ...................33 Adjustment for back-view mirror ........52 Steering switch set ..............39 Adjustment for throttle grip..........53...
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Adjustment for headlight dimmer........The cleaning up for motorcycle ...........82 Ⅸ.Inspection, repair and maintenance........Cleaning up for motorcycle ...........82 Fuel....................XI.Electrical diagram..............83 The fuel evaporation..............56 Three-way catalyst..............Tool box..................58 Moving parts and their maintenance........ Battery .................... External power supply.............. Air filter ...................61 Oil in engine .................
I.Issues need pay attention to This user manual has the warning marks as below, when you saw it, please follow these driving and maintenance procedure. Danger This mark indicates it may lead to bad injury even death. Warning This mark indicates it may lead to damage on motorcycle. Caution This mark means more effective and convenient point for driving.
Checking before driving Before driving,make the inspections as below to reduce accident or damage: ·Steering system ·Oil in engine ·Horn -Flexible turning without jamming. -Correct oil level. –Fine performance. -No runout or flexibilityon steering ·Cooling system ·Side stand stem. -Correct coolant level. -Normally pick up and lay down.
Issues need pay attention to during driving 1.Any driver must know well about the motorcycle, the incorrect sitting position or off set during driving may be bad for operation or control of motorcycle; When driving, the passenger need. stably sit on his seat wi thout influence driver. Passenger is an animal is not allowed.
Driving on road · Get on the motorcycle from left side and ride on · Pick up the side stand · Get the motorcycle upright to the ground, get the handle bar face front, keep its wheel face forward. · Tightly hold the brake lever.
Braking and parking ·Please decelerate first when braking to reduce the speed and use the front and rear brake at same time. · When braking, your body get front and press down the front shock absorber, so there is more weight suddenly focus on the front wheel, so the front brake is more reliable, so the front brake is more powerful than the rear one and more easily get motorcycle stop.
Ⅳ. structure of motorcycle Identification for motorcycle The Vehicle Iden tification Number (VIN) and Produc t number and Engine type number and De livery numb er Engine type and Delivery number Vehicle Identification number Products number...
Head part 1. Left back-view mirror 2. Left switch assy 3.Rear brake oil cup 4. Instrument 5. Ignition switch 6. Front brake oil cup 7. Right switch assy Right back-view mirror 9. Front brake lever 10. Greaser 11. Fuel tank cap 12.
Left side 1. Driver seat 2. Lumbar support 3.Passenger seat 4. Taillight, rear turning signal light set 5. Rear registration plate light 6. Main stand 7. Left pillion step body 8. Left footrest body 9. Side stand 10. Kill switch on side stand 11.
Right side 1. Rear armrest 2. Right pillion step body 3. Headlight, front turning signal light set 4. Front disc brake plate 5. Right reflector 6. Water filling up port of heat radiator 7. Right footrest body 8. Fuel tank 9.
Lower side of seat 1. ECU 2. Fuses 3. Main relay 4. Antenna 5. Controller for BCM 6. T-Box (Selectable) 7. Camera (Selectable) 8. Horn 9. Oil pump relay 10. Battery 11. Ignition coil 12. Oxygen sensor 13. Tool kit 14.
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The simplified diagram of 9 fuses is show as below (The power supply of this model divides to 6 branches, in which each gets power from positive terminal of battery, and each branch has its own fuse who are mutually independent without influence)its own fuse who are mutually independent without influence) sto r a ge b a tte ry...
Ⅴ.Operation Ignition switch They ignition switch on this model is in middle of front luggage case, the ignition switch and steering lock are in one piece. There 2 pieces of key for this model, one is for remote control with a mechanical one in it; Another is the same, please keep them in place.
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In the position “ ” and turn the steering to left limit, then turn the ignition switch to the position “ ” with pressing the switch, then the steering stem normally locks up and the mechanical can be took off. Turn the ignition switch to position “...
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” goes on or flashing, at this moment, the motorcycle may not be normally stated, and the fuel system may not work. In motorcycle driving, in case the indicating light “ ” goes on or flashing, please stop using, then contact the VOGE dealers.
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” goes on or flashing, at this moment, the motorcycle may not be normally stated, and the fuel system may not work. In motorcycle driving, in case the indicating light “ ” goes on or flashing, please stop using, then contact the VOGE dealers. "...
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Caution When the turning signal light got damaged or without getting on due to other malfunction, the indicating light “ ” flashes faster than under common conditions, which remind you to check the malfunctions on turning signal light. High beam indicating light “ ”...
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Tire pressure display and alarm light (Part of models equipped) ≤ ≥ When pressure in front tire is 1.9 bar or 2.9 bar, the displaying color for tire pressure is red, the alarm light gets on, when > < pressure is 2.0 bar or 2.7 bar, the displaying color for tire pressure is white, alarm light gets o ff.
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Caution Please adopt tire pressure sensor made in VOGE factory with given specification only. When tire pressure sensor replaced, the matching-up of tire pressure needs be done once again, whose details please refer to introduction for meter function. When matching up tire pressure, please confirm which tire is under matching-up and displaying ID number on meter for sensor, to avoid mistaking the tire one for another.
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( ) TFT instrument display some models only Speed: The running speed of motorcycle. (km/h-kilometers/hour or mph-mile/hour). Water temperature: When the temperature was ≥112 ˚C, the alarm light for coolant temperature gets on. Fuel level: Show you the current fuel residual. When the residual fuel was ≤2L, the last cell for fuel display is flashing, meanwhile the fuel filling up mark also flashes, which reminds you fill up the fuel as quick as possible.
( ) Operation for TFT instrument some models only 1.Introduction for buttons 1. Short press the up button to enter inter interface. Key back on meter/TCS switch 2. Short press the enter button to enter setting up interface. 3. When the Bluetooth was connected, short press the down-key to answer the phone, short press up-key to ring Enter off, connect Bluetooth headset to cell phone first, then...
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" VOGE Global" in Apple App store and download. then the telephone caller ID can be displayed in the (3.1.2).Android version download: instrument cluster. Scan the upper QR code Via the mobile phone scanning tools or search the " VOGE Global" in Google play store and download.
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(3.2). Navigation manuels Click the “ VOGE Global” App, configure the maps settings, connect the Bluetooth again inside the App, enter the navigation interface and continue the rest operation.(details operation pls check the manuals that involved ) 3.Enter page of setup...
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When got into the 1st menu, short press the button up and down to select My vehicle, then short press the button enter to enter Selection mode, when the cursor fix the page, short press the button enter My vehicle The next page The last page to start shifting, when the cursor select the page of getting back, short press the button...
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When got into the 2nd menu, short press button up and down to choose Language, short press button enter to enter Language, press button up and down to Language shift Chinese and English, when the cursor on the item, short press to fix, then short press the button back to get back to 2nd menu.
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When got into the 2nd menu, short press button up and down to enter Trip reset, short press button enter to enter Trip reset, press button up and down to shift Confirm and Trip reset Back, when the cursor on the item, long press to return to upper grade, then fix the cursor on Return, then short press the button back to return to the 2n d menu.
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When got into the 2nd menu, press button up and down to choose Bluetooth, short press button enter to enter Bluetooth, press button up and down to shift On and Bluetooth Off, when the cursor on the item, short press to fix, then short press the button back to get back to 2nd menu.
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Short press the button back in 2nd menu to Return to interface of return to 1st menu, then press button up and setting and instrument down to quit, then short press button enter to return, quit the setting up mode. At the front and rear wheel position in interface of My motorcycle, there is display for matter of tire pressure sensor, when the power in battery is not enough, it may reportyou the abnormality.
1.1 Apple download: 1.1.1 Scan the QR code above by iphone camera, when successfully ldentified, click links to get to store for downloading. 1.1.2Enter the iphone App Store to search for" VOGE Global" ,and download. 1.2 Android download 1.2.1 Open " Google" of Android cell phone itself,then click the button of camera in Search bar, scan by camera, when successfully recognized, it gets to store for downloading automatically.
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2.5 Enter token name and select application scopes, then click 3.VOGE Global Map configuration on “create token”.(See Figure 4) 3.1 Open VOGE Global, then open Setup->Map 2.6 Enter the confirmation password to complete token configuration->Map configuration guidance->Fill blanks for creation.(See Figure 5) Mapbox Token.
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4.Use for basic navigation of Bluetooth (TFT screen) 4.1 Get motorcycle power on, open setup for cell phone->Bluetooth, Select Bluetooth name of (VOGE-) as beginning, when successfully connected, allow to visit phonebook, when connected, the instrument will show you the icon of (Bluetooth 1).
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5. The use of driving recorder 5.1 Open the VOGE Global, click [Fuel meter connection] then get into main page of APP, click the icon of camera on the left, get into main page of DVR;...
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5.4 Click [Recorder] in main page, then shift back to main page 5.2 Click [Add equipment] in main page of DVR, then confirm of recorder;(See Figure 7) connection according to reminder, then find out recorder net 5.5 When recorder was connected in main page of DVR, click with beginning of mt in WLAN in setup of mobile phone, then once again the icon for adding equipment to get into page for add it in;...
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5.6 In the page for recording video at real time, click [Recorder Video] to open the list of video, click it to get into video playback; Figure 9 Figure 10 Caution ·The interface of APP and is function may change with update of upgrade of UI, the final interface and function for using is the same with latest downloaded version of 5.7 In the page for recording video at rear time, click [Recorder...
Steering switch set 1. Rear brake lever 2 3 4 2. Low/High beam and Overtaking switch 3. Key back on meter/TCS switch 4. Confirmation key of ENTER 5. Photo taking switch (Part of models equipped) 6. Front brake lever 7. Handle grip heating switch (Part of models equipped) 8.
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Warning The headlight could be on when the engine is stopped, the light depends on battery, so please don’t long time turn on the light when the engine is stopped. Button “ ” for horn When pressing “ ” , the horn rings. Turning signal light switch When push the turning signal light switch on left switch assy.
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Front brake lever Tightly hold the brake lever, the front wheel stopped, meanwhile the rear brake light gets on. Return key for meter/TCS switch Long press the TCS switch, get it on or off, when ignition switch got on once again, the default for TCS is on. When TFT meter got into page menu, press key return to quit page menu and setup.
Key UP and DOWN on meter (Part of models equipped) Short press key UP to get into mobile internet page or Bluetooth connection; Short press key ENTER to get into setup page of meter. USB power socket This model equipped USB interface for power supply, whose output specification is: 5V 2A, whose water-proof rubber cap is with mark “...
ABS system 1.Deceleration and braking under normal situation, release the throttle first, tightly hold the han dle bar and then brake. 2.Decelerate before turning, when passing the turning, do everything possible to keep an even speed, in case it is needed, slightly brake, the sudden braking is forbidden.
TCS traction control system Confirm the skidding differential according to speed differential, then compare the speed between the front and rear wheel, finally fix the stability margin of rear wheel. In case more than the stability margin, the control system may adjust the engine torque.
Main stand system This model is designed with side and main stand. Main stand Side stand Warning 1.Please park the motorcycle on solid and flat ground, otherwise the parking is not stable. 2.In case the motorcycle need be parked on slope, make its head forward to uphill to avoid turnover due to turning of side stand.
Engine starting The side stand is picked up. Danger Check if the remote key is in the range of 1.2m to The emission g as of motorcycle includes CO, which is a gas without motorcycle. color, smell but poisonous. Turn the ignition switch to position “...
Fuel filling-up This alarm light reminds you fuel filling-up Caution: The fuel is not enough may lead engine starting failure or bad power performance, under this case, continue the use may damage the fuel pump. Completely run out the fuel in the tank is not allowed, fill up the fuel before alarm light getting yellow. Please adopt unleaded or less lead gasoline above 92#.
VI.Malfunctions Too hot the coolant This alarm light on means too high the coolant temperature. When the engine overheated, continue the driving may damage the engine, so please follow the instructions below. Stop driving and engine until the indicating light off. Check coolant and heat radiator when the mo torcycle completely cool down.
-Incorrect check and adjustment may damage your motorcycle and let you fail to find out the malfunction, which can’t get the service of Quality Guarantee. In case you don’t know much about the correct operation, please con tact the VOGE dealer.
VII.Grinding-in Grinding-in for new motorcycle The grinding -in period is important to working life and fuel consumption, so before driving, read the User Manual carefully. (The correct driving within the first 1000km is good for motorcycle performance and bring you fun of driving. Grinding-in for engine ·No matter the engine is hot or cold, before starting, idly start the engine for enough time, to let oil spread to all positions need lubrication.
Grinding-in for brake system In the initial 500km, the new brake plate hasn't reached the best friction, to make up for braking loss, you can more powerfully draw the brake lever Danger To get the best tire grinding-in, in its first 200km, sudden acceleration, turning or braking are not allowed.
VIII.Adjsutment Adjustment for back-view mirror Adjust the back-view mirror to correct position according to your own stature and driving posture. The back-view body 1 and mirror case 2 could be adjusted by hand directly. When back-view mirror adjusted, please lock up the nut. Warning Sit on the motorcycle and keep it upright, make sure you can clearly see the object in range behind the tail of motorcycle by 10m with width 4m.
Adjustment for throttle grip · The throttle lever is for controlling engine rotation · Turn to your own direction is acceleration, the opposite direction is deceleration. · The adjustment for clearance of throttle cable -Remove the rubber jacket 1. -Loosen the locking nut 2. -Turn the adjustor 3 to let the clearance of throttle cable to suitable distance.
Enlarged view for a part Danger Insert the cross In case you don't know much about the height of light,please contact the VOGE dealer. screwdriver along the arrow, clamp the gear combination surface and then start turning.
IX.Inspection, repair and maintenance Fuel The fuel parameter when you purchasing the motorcycle is the most fuel saving way or under a fixed speed, which is quite different to your actual driving, which may be higher than the fuel parameter for reference only. ·...
The fuel evaporation When the fuel evaporation system gets failed, please contact the VOGE service station. Refit on fuel evaporation system is not allowed, otherwise the emission may not meet the standard. After removal and repair, check the connection of tube joint, leakage of pipeline, or block;...
Make period maintenance according to the stipulation in Quality Guarantee book · When the engine works unstably, please contact VOGE dealer as soon as possible. · When the fuel alarm light is on, fill up the fuel as quick as possible, too low the fuel level may lead to unstable fuel supply.
Tool box The tool box is laid under the seat, open the seat, it could be seen. After driving under bad conditions, make lubrication after washed up or driving in the rain. Moving parts and their maintenance For safe driving, keep the good lubrication for moving parts is a necessary work for getting its working life longer. -Brake lever’s shaft.
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The power charge for battery In case the ignition lock is off, while the voltage of battery is lower than 11.5V, we suggest charge the battery. · Charge the battery by stable DC power source or use the suitable power charger and strictly follow its instruction. ·...
Disassembly and re-assembly for battery · Before the disassembly and re-assembly, turn off the ignition Warning switch first. · Remove the negative terminal first when disassembling the battery, Don't put the battery up side down, otherwise then the positive one. the electrolyte may flow out from the breathing ·...
Air filter The air filter is at upper left side of engine. Maintenance for overflow tube of air filter Sealing strip ·Check transparent overflow tube at lower front side and the place under air filter randomly, in case there is oil collecting in it, please drain them off and clean up.
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·In case the re-assembly for filtering element of air filter is incorrect, the dust may get into eng ine bypassing the element and damage engine, please assemble filtering element correctly in place. Washing up for filtering element of air filter - Wash the sponge by neutral cleanser.
Oil in engine engine Check the oil level · The oil inspection window and filling up port are both at the right cover of engine. · The checking for oil level: Do this work when the engine is cold. Keep the motorcycle upright. Remove the oil gauge 1st and 2nd to check the oil level.
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·Oil draining off: - In case too high the oil level, please remove oil drainage bolt by socket wrench, the oil drainag e bolts are at middle of engine bottom and left side of tail place. - Get suitable oil outflow then fasten the oil drainage bolt back in place. Too low the oil level may damage the engine, also too high the level.
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Replacement for engine oil · Replace the engine oil when maintenance period reached. · Replace the oil when engine is hot to totally drain off the old oil. : · The replacement for oil -Keep the motorcycle upright by standing rack. -Turn the cap of oil filling-up port anticlockwise.
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Oil filling up for engine ·Confirm the oil element already replaced and its cover already assembled. · Confirm the oil drainage bolt and gasket are both replaced and re-assembled. ·Fill up with fresh oil from its port on crankcase, whose volume shall be 1.4L. ·Fill up with fresh gear oil from its port on gear box, whose volume shall be 0.25L.
(9 ~ 13) N.m Warning Check the gasket on cover of oil element, replace for a new one if it is necessary. A wrong oil element may damage the engine, please surely adopt the origin VOGE parts.
When the expansion tank is totally dried up, don't fill up coolant by yourself, because under this case, the air may already get into the cooling system and need to be exhausted, so please contact the VOGE dealer for maintenance.
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The replacement for coolant ·The coolant drainage: -Keep the motorcycle upright by standing rack. Water outlet tube -Lay a liquid tray under the engine. -Remove the water drainage bolt, because all the heat radiation system is connected, so all the coolant may flow out from this port. -After the old coolant drained off, install and fasten the water drainage bolt in place.
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To keep the coolant performance, replace each two years. When filling up the coolant, in case open the tank's Coolant specification: VOGE coolant is with ice point of -40 ℃ cap of heat radiator after engine started, please let the engine cool down first, otherwise the hot coolant...
In case the filling-up of brake liquid is needed, open the cap of oil cup by yourself may let air and moisture in, which largely reduce the braking performance even failure, so please contact VOGE dealer to do this work.
Tire The tire connects the motorcycle and ground, it is very important, the incorrect specification and status is very bad for motorcycle performance. The tire pressure in tire Danger ·The wrong tire pressure makes its working life shorter. The incorrect tire pressure is not only bad for performance, ·...
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To avoid air leakage, the tubeless tire needs special tool and machine for disassembly and re-assembly, while pay attention to protect the tire pressure sensor. · The tire replacement need be done by VOGE dealer, they are skillful and with necessary tools or machine.
Fuse chip Before replacing the fuse chip, please know well about the root cause first and make Fuse box troubleshooting. This model adopts fuse box (1 pcs). We marked up the specification and how to use for each fuse chip. - Fuse chip (25A) for motor power supply of ABS system 1: Control power supply for motor of ABS system.Spare fuse chip: 25A (Inside of fuse box).
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Caution In case the fuse chip usually burns out in short time, which indicates there is malfunction in electrical system, please contact the VOGE dealer immediately. Danger Please use the fuse chip with given specification, substitution such as aluminum sheet or iron wire are not allowed.
The correct replacement needs to remove the wheels, so this work rear brake friction plate: shall be done by VOGE dealer. No matter the front or rear brake pads, replace them in pairs as a set, in case only replace one piece of them, it may make imbalance brake even accident.
The replacement for light signal ·If there is no light signal, you may be in danger, because the light helps others easily pay attention to you and your motorcycle. Please replace the broken lights. · The headlight, front position light, turning signal light, rear position light, brake light and registration plate light are all LED and sealed, in case broken, go to the service station for replacement.
Maintenance plan The table below shows you the inspection for each periodic maintenance, whose interval of time and mileage, set whom reached first as standard, and make the inspection as table below every time. Form List for Maintenance Items Interval km×1000 First maintenance is the first 1000km, oil of 10W/40-SJ, then replace each 5000km or half year, with Oil in engine...
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Routine check table for key fastening parts Ref. Position of fastening piece Position of installation Thread Quantity Torque (N/m) Installation bolt for lower pump of disc brake Front disc brake pump, rear disc brake pump M8*1.25 25±3.5 Locking bolt and nut for handle bar Handle bar and steering stem M10*1.25 40±5...
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After a long driving in sandy weather or muddy road, the special maintenance is necessary. · We suggest this kind of work shall be done by VOGE dealer. · Correctly dispose the abandoned materials such as cleanser or waste oil, don’t let them to be pollu tions.
· In case the motorcycle needs to park for a period without driving, the special maintenance is necessary, which need some special tools, equipment or technologies, because of this, we suggest these works shall be done by VOGE dealers. ·...
Protection for motorcycle · According to the daily driving, usually wash the motorcycle and keep it clean and dry. · Wash up the dirt, bird shit, asphalt or salt on motorcycle surface as quick as possible. · Try best to cover the motorcycle by dry cloth, long time exposed under sunshine may make covering parts get aged or color fading.
XI Electrical diagram Th rottl e pos ition s ensor Cool ant Inlet Spark ing temperature temperature Idle SWITC H ASSY.,LEFT plug 2 Antenna s ensor ac tuator s ensor F RON T DI RECT IO N IN DICAT OR L AMP O F RI GHT F RON T DI RECT IO N I NDICAT OR L AM P O F L EF T F ro nt po sit ion lam p...
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