Table of Contents
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Thanks for your coming to VOGE
We give our gratefulness and congratulations for your choice of VOGE
You ought to know your motorcycle as well as yourself for safely driving under various road
conditions in this case please carefully read this book before driving this motorcycle This book
,
includes not only the information about driving and equipment but also the suggestions you have to
strictly follow This book also has the information about maintenance using and prevention you
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need to know in case any questions you have the VOGE authorized distributors may provide you
,
suggestions and assistance with pleasure Enjoy ever y moment of driving is our best wishes
About this book
This user manual includes important information issues need pay attention to warning and
danger reminder Keep this book on your motorcycle especially when lending or selling to others
.
Illustration in this book may have tiny difference with the actual motorcycle but their theory
described are the same. When you don't need the motorcycle anymore, sell with this book together
because it is an inseparable part of the motorcycle The VOGE keeps high safety and quality due to
her constant and further research design and improvement which may lead to difference between
the use manual and actual motorcycle in this case the VOGE distributors may make correction at all
time
.
The executed standard of this motorcycle Q LX1010 2019
Comprehensive writing code of this user manual GB T9969 2088 and GB T 19678 2005
The Loncin motor reserves all the right for final explanation
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Table of Contents
Related Manuals for VOGE 500DS
Summary of Contents for VOGE 500DS
- Page 1 When you don't need the motorcycle anymore, sell with this book together because it is an inseparable part of the motorcycle The VOGE keeps high safety and quality due to her constant and further research design and improvement which may lead to difference between...
- Page 2 Important issues need pay attention to When you saw the warning symbols below please follow and adopt these safe driving or maintenance procedures Danger This symbol indicates the possibility may lead to hurt death or potential harms Warning This symbol indicates the possibility may lead to damage to the motorcycle Caution This symbol indicates driving essentials which are more efficient and convenient Danger...
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Page 3: Table Of Contents
The directory Adjustment for gearshift pedal......25 Motorcycleidentification..........1 Adjustment for rear brake pedal ......Motorcyclehead...............2 Adjustment for throttle grip........27 Motorcycle left side............3 Adjustment for clutch lever........27 Motorcycle right side.............4 Adjustment for rear shock absorber....28 Seat lower side..............5 Adjustment for light beam of headlight ... - Page 4 Fuel evaporation............40 Adjustment for transmission chain ....Three-way catalyst............41 Maintenance for tire ........Troubleshooting............42 Fuse piece ............Engine starting failure..........42 Brake pads ............Engine hard starting............42 Replace the fuel filter ........Weak engine power............42 Light signal shift ..........Checking and maintenance........43 The clean-up and storage of motorcycle ..
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Page 5: Motorcycleidentification
Motorcycle identification Vehicle Identification Number VIN and Motorcycle products plate Engine type number and Manufacturing number Engine type number and Vehicle Identification Motorcycle products plate Manufacturing number Number VIN... -
Page 6: Motorcyclehead
Motorcycle head 1. Clutch lever 2. Left switch assembly 3 Instrument 4. Fuel tank cap 5. Ignition switch 6. Front brake master cylinder 7 Right switch assembly 8 Front brake lever... -
Page 7: Motorcycle Left Side
Left side of motorcycle 9. Coolant filling up port 10 Front brake pump 11 Thermostat 12 Gearshift arm 13 Side stand 14 Engine oil drainage bolt... -
Page 8: Motorcycle Right Side
Right side of motorcycle 15 Speed sensor 16 Oil pressure sensor 17 Heat radiator water filling up port 18 Oil element 19 Water temperature sensor 20 Rear brake oil cup... -
Page 9: Seat Lower Side
Lower side of seat 21 Fuse box 22 Battery 23 Air filter 24 ABS controller Selective 25 Diagnosis interface 26 Seat cable 27 Tools box 28 Starting relay 29 ECU 30 Dumping switch... -
Page 10: Loading And Accessory Information
Confirm the motorcycle follow the stipulations above and without overloading before driving Please adopt VOGE original and authorized parts only The Non VOGE parts incorrect accessories or improper loading all may badly influence the motorcycle performance even... -
Page 11: Issues Need Pay Attention To During Driving
Issues need pay attention to during driving 1 Any driver must know well about his motorcycle unsuitable sitting position gravity center offset or sudden moving during driving may influence the operation and control of motorcycle; During driving the passenger ought to steadily sit on the motorcycle for avoiding impact on driver Animal passenger on the motorcycle is not allowed;... -
Page 12: Ignition Switch
Ignition switch The ignition switch of this motorcycle is on the front end of upper connective plate which is in one body with steering lock This motorcycle equipped 2 pieces of keys in which 1 is for spare use need be well kept The Ignition lock steering lock seat lock side cover lock and that of fuel tank shared only 1 key... -
Page 13: Instrument And Indicator Light
Instrument and indicator light 1 Left turning signal light 2 ABS malfunction alarm light 3 Coolant temperature alarm light 4. High beam indicator light 5 RESET button 6 TFT display screen 7 MODE button 8 Right turning signal light 9 Oil pressure alarm light 10 EFI malfunction alarm light 11 Neutral indicator light 12 Rotation speed... - Page 14 When the ignition key turned to position “ ” , the keeps on or flash during driving, stop the indicator light “ ” is on. motorcycle and contact the VOGE The indicator light “ ” goes off immediately when distributor immediately. the engine started.
- Page 15 In case the alarm light “ ” is permanent on or flashes during driving, stop the motorcycle and contact VOGE distributor immediately. Instrument status The instrument shows the information mode of last setting after it was on The back light of instrument...
- Page 16 Rotation speed The rotation speed of the engine. r min Rotation Minute ----- The rotation turning circles each minute of crankshaft For warding gears The current gear position of engine Not neutral gear Speed The running speed of motorcycle km h Kilometers Hour or mph Miles Hour Fuel consumption The current fuel consumption L 100km Litre 100 kilometers .
- Page 17 Fuel level Display the current residual fuel; The alarm may remind when the residual fuel is too less When the fuel in tank is about used up the lowest level Red area indicator bar may alarm to remind you for fuel filling up Caution Short press MODE Hour stepping+1（0 23）...
- Page 18 Right turning signal light indicator “ “ When pushed the turning switch on right switch assembly to the right position“ ” , the indicator light “ ” goes on. High beam indicator light “ ” When pushed the headlight switch on left switch assembly upwards the indicator light “...
- Page 19 Caution In case the alarm light “ ” of coolant is on, please check if the guardrail of heat radiator blocked by sand or mud, if so, clean it up, or the heat radiating performance may be largely decreased. In case the coolant is insufficient or the radiator blocked by sand and mud our suggestion is as below –...
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Page 20: Issues Need Pay Attention To In Fuel Filling-Up
This alarm light reminds you the fuel filling up Caution The insufficient fuel may lead to engine starting failure in case it is continue starting the engine may lead to damage Use up the fuel in the tank is not allowed keep the fuel level above the allowed lowest position The allowed lowest fuel level More than 2L Issues need pay attention to about fuel filling up Open the fuel tank cap by clockwise turning... - Page 21 Insufficient oil pressure This alarm light means too low the pressure in lubrication system Under this case stop the engine immediately Requirement for lubricant performance The only correction way for confirming the lubricant level is viewing through the oil window One of the reasons for the lighting alarm light is the low oil level Check the oil level in engine in case it is too low fill up the oil In case the oil level is normal but the alarm light on which may cause by other reasons In...
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Page 22: High Temperature Of Coolant
Too high the coolant temperature This alarm light means too high the coolant temperature when the engine is overheated under this case continue the driving may damage the engine The instructions below need be strictly followed In case too low the coolant level is found fill up the coolant in the heat radiator Fan malfunction: In case the coolant temperature light is on while the fan doesn't work, contact the service station for troubleshooting, of course, the best choice is the... -
Page 23: Handle Bar Switch Assembly
USB power source interface “ “ This instrument integrated the USB power source interface with output specification of 5V1A The waterproof rubber cap of USB power source interface is with the mark “ “ Open it left and right to normally use the USB power source interface Warning Prepare the charging line by the user himself After used well cover the waterproof rubber cap for avoiding dust and water enter the USB power source interface to reduce its working... - Page 24 Headlight dimmer switch When press the headlight dimmer switch to “ ” , the high beam on, while its indicator light” ” on the instrument is also on. When press the headlight dimmer switch to “ ” , the low beam on while high beam and its indicator light “...
- Page 25 Overtaking light button PASS ” “ PASS” When press the button “ , the high beam goes on, while its indicator “ ” on instrument also on and its recovered origin after loosened The alarm light “ ”. When press the button “...
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Page 26: Gearshift Pedal
This model equipped gear box of Rear brake pedal Step down Gearshift pedal 6 whose gearshift way was shown the rear brake pedal then the as below ： rear wheel braked with its indicator light on Front step Front pick Rear brake pedal Gearshift pedal Side stand... - Page 27 Warning 1 In case on the soft or uneven ground the motorcycle would be not steadily parked So please park the motorcycle on solid and smooth ground 2 In case parking on slope is necessary put the motorcycle head towards the uphill direction and lay the engine at its 1st gear for decrease the possibility of side stand turning and motorcycle overturning 3 The side stand mainly undertakes the weight motorcycle itself so rely on parked...
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Page 28: Adjustment Before Driving
Adjust the handle bar Adjust the handle bar to the comfortable position according to your stature and driving habit In case this operation is needed please contact the VOGE authorized distributor Loosen the bolt 1 Slightly turn the handle bar to the comfortable... -
Page 29: Adjustment For Front Brake Lever
Adjustment for front brake lever · The adjusting knob can adjust the gap between brake lever and throttle grip · This distance has 5 adjustable positions with the adjusting way as below – Push the lever for ward when adjusting –... -
Page 30: Adjustment For Rear Brake Pedal
Repeatedly press and release the brake pedal for clearly feeling the pressure point · In case the pressure point could not be felt ask and contact the VOGE authorized distributor · Incorrect adjustment makes the brake pads and plate always under stress which lead... -
Page 31: Adjustment For Throttle Grip
Adjustment for throttle grip · The throttle grip is for controlling the engine rotation · Turn to driver direction is acceleration the opposite direction is deceleration · Adjust the gap of throttle cable – Remove the rubber jacket 1 – Loosen the locking nut 2 –... -
Page 32: Adjustment For Rear Shock Absorber
Danger · In case the adjustment is needed contact the In case you are not sure the correct height of light beam VOGE authorized distributor for this work contact and ask the VOGE authorized distributor for this work... -
Page 33: New Motorcycle Grinding-In
New motorcycle grinding in The grinding in period largely influence the working life and fuel consumption of the motorcycle in this case read the user manual carefully before using Correctly drive the motorcycle within initial 1000km ensures your motorcycle performance and driving fun Engine grinding in ·... -
Page 34: Tires Grinding-In
The tire running in · The new tire is with smooth surface in case driving in high speed or at bending road is dangerous For reaching the maximum ground grip the running in period is necessary · In the initial 200km driving in low speed at the bending road to get the tire tread angle in place ·... -
Page 35: Motorcycle Driving
Motorcycle driving In case the motorcycle is not well checked before driving, the motorcycle may damage and the accident may occur. Please check the items as below: · Horn ·Steering system ·Tire –Steering stem turn freely without jam – Correct tire pressure –... -
Page 36: The Engine Starting
The engine starting Danger The emission of motorcycle is with CO which is a gas The side stand is laid down Check if the engine cut of engine is located without smell and color but poisonous. at position “ ”. Long idling in the place without sound ventilation Insert the key into the ignition switch and is not allowed,for preventing poisoned. -
Page 37: Driving On The Road
Driving on road · Ride on the seat of motorcycle from the left side · Pick up the side stand · Adjust the motorcycle vertical to the ground and upright the handle bar keep the wheel face forwards · Firmly grasp the clutch ·... -
Page 38: Use The Gearshift Device
Use the gearshift device Front step Front pick · The gearshift device makes the engine steadily work within normal rotation speed · The gearshift ratio designed to adapt the engine characteristic and the driver chooses the most suitable gear position according to running conditions driving in high speed but at low gear position is not allowed ·... -
Page 39: Abs System
ABS unit then contact the VOGE authorized distributor as soon as possible when the speed is still under control send the motorcycle to the distributor by trailer if possible... - Page 40 Danger Normally the alarm light is permanently on means malfunction under this case cut off the power source first and then connect In case the alarm light goes off when the driving speed over 10km h means everything normal; In case still on which means there is malfunction and the repair is suggested The open and close of ABS In case your motorcycle has this function Under some special road condition or operation such as extreme cross country or stunt show in this case we may not hope use the ABS so we can close at this moment Except the cases above please keep the ABS on...
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Page 41: Using Of Abs System
ABS fail to play its full performance in case the parts above need replacement contact the VOGE authorized distributor... - Page 42 Warning Install electrical parts with high power according to personal preference is not allowed which may lead to ABS insufficient power supply and abnormal working also may produce electromagnetic interference and lead to poor wheel signal and bad ABS work The speed sensor head on the front and rear wheel are with magnetism check the cleanliness for gear rim and surface of speed sensor periodically and also the gap between gear rim and detector of speed sensor and the flatness of gear rim all of which ensures the normal wheel signal...
- Page 43 The fuel · The fuel consumption you saw when you purchasing the motorcycle is the one by the least consumption way under some even speed which is largely different with your actual driving in this case you may find your actual fuel consumption is higher than the theoretic one ·...
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Page 44: Fuel
The fuel evaporation In case there is malfunction in fuel evaporation system please contact VOGE service station for repair Refit the fuel evaporation system is not allowed or it may break the fuel emission laws or regulations After broke down and repaired each pipeline shall be well connected without gas leakage or block; The rubber... -
Page 45: Three-Way Catalyst
< Guarantee and use manual > · When the engine rotated unsteadily contact the VOGE authorized distributor as soon as possible · When the fuel alarm light was on fill up the fuel immediately too low the fuel level may lead to unstable fuel supply ·... -
Page 46: Troubleshooting
The content of troubleshooting is able to help you find out the ordinary malfunction which are basic judge in case they doesn t work please send your motorcycle to the VOGE authorized distributor The engine starting failed Neutral gear the ignition switch is on –... -
Page 47: Checking And Maintenance
Check and maintenance The tools box on motorcycle The tools are in their box under the passenger seat open the seat lock remove the passenger seat the tools box could be seen After used after bad conditions such as rainy days or washing the lubrication is necessary For driving safety the fine lubrication for working parts is a necessary operation for prolonging their service life Caution... - Page 48 The power charging of battery In case the voltage of battery terminal is lower than 12 6V we suggest the power charging · Charge the battery by DC voltage stability power source · The charging voltage DC(14.5±0.3)V; The charging current is lower than 1.2A. ·...
- Page 49 Assembly and disassembly of the battery Warning · Before the disassembly and assembly of the battery turn Place the battery upside down is not off the key of ignition switch first allowed or the electrolyte may flow out · Remove the negative terminal of battery first then the from the breathing hole positive one when disassembling ·...
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Page 50: Maintenance For Air Filter
The maintenance of air filter · The air filter located under the fuel tank In case the air filter blocked by dust it may lead to resistance for air inletting power goes down and high fuel consumption · In case driving in dusty condition increase the frequency of clean and replacement of air filter element ·... -
Page 51: Maintenance For Engine Oil
Maintenance of oil in engine The oil makes sure the effective lubrication of parts in engine besides it helps decrease the engine temperature which play the cooling performance then the oil also helps the engine sealing in this case the oil maintenance is very important for engine Check the oil level ·... - Page 52 · The method for draining off the oil – In case the oil level is too high remove the oil drainage bolt by socket wrench the position of oil drainage bolt is shown as figure 1 below which at the lower left of engine –...
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Page 53: Replace The Oil In Engine
Replace the oil in engine · When the motorcycle reached the maintenance period replace the oil in engine · Replace the oil when the engine is hot to completely drain the oil off · The method for oil replacement – Make the motorcycle upright by parking stand –... -
Page 54: Replace The Oil Element
Warning Check and confirm the o ring on oil element cover is fine in case not replace for a new one Replace for a wrong oil element may damage the engine so adopt VOGE original parts is necessary... -
Page 55: Engine Oil Filling-Up
The oil drainage bolt and its gasket were replaced and assembled – The first time fill up the fresh “Engine oil of VOGE motorcycle” from the filling-up port of engine, then screw up the oil port cap”, and make the engine run under different speed for 5 minutes meanwhile check the leakage of dissembled parts –... -
Page 56: Checking And Maintenance For Coolant
VOGE authorized distributor Warning In case the expansion tank was completely dried fill up the coolant is not allowed under this case the air already entered the coolant system need be exhausted first which only could be done by VOGE authorized distributor... -
Page 57: Replace The Coolant
Replace the coolant · Drain off the coolant ： – Keep the motorcycle upright by parking stand – Lay a liquid dish under the engine – Remove the water drainage bolt Because the heat radiation system is connected so all the coolant may flow out from that drainage port –... - Page 58 The coolant with higher performance shall be adopted in case colder than the temperature marked on the lable · The coolant passed the VOGE test is with ice point of 45︒C of ethylene glycol In case replacement or purchasing is needed please contact the VOGE authorized distributor Caution ·...
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Page 59: Maintenance For Brake Liquid
When the filling-up, open the brake oil cup's cover may lead to air or water entr y, which may sharply decrease the braking performance even failure, under this case, please contact the VOGE authorized distributor for supplement or replace. Brake fluid specification Caution ·... -
Page 60: Maintenance For Transmission Chain
The transmission chain on this model is the one with oil seal which at the pin of chain and with lubricant grease inside and the chain is the type of locking ring without opening so the replacement of chain needs special tools and only could be done by VOGE authorized distributor Caution... -
Page 61: Adjustment For Transmission Chain
Adjust the transmission chain · Too tight or loose the chain are both incorrect · Too loose the chain may make it drop from sprocket wheel which lead to accident · Too tight the chain may decrease its working life while increasing 20 30mm the transmission resistance The correct tightness is shown as picture... -
Page 62: Maintenance For Tire
Maintain the tire he tire connects the motorcycle and ground which is very important Incorrect tire specification or size may largely influence the motorcycle performance Danger Pressure in tire The abnormal tire pressure may influence tire · The incorrect tire pressure may decrease the working performance even lead to accident life of tire Overloading may lead to tire malfunction which... - Page 63 The contacting position between tubeless tire's lip and wheel rim need be sealed. · For avoiding air leakage the disassembly and assembly of tubeless tire need special tools and machine · The replacement of tire could be done only by VOGE authorized distributors who equipped necessary tools and experience...
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Page 64: Fuse Piece
The fuse · Before replacing the fuse confirm its failure cause and make Electrical box Fuse box troubleshooting first Motorcycl e power suppl y fuse EFI power supply fuse · This model adopted the electrical box 1 piece of internal integrated relay and fuse box 1 piece Motor power source fuse ·... - Page 65 Caution In case the fuse usually blows within short time which indicates the malfunction in electrical system please contact the VOGE authorized distributor immediately Danger · It is necessar y to adopt the appointed fuse without substituting by iron wire or aluminum foil ·...
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Page 66: Brake Pads
： for front brake pads: The correct way for replacing the brake pads needs remove the wheels so we suggest contact the VOGE authorized distributor for this work · Both the front and rear brake pads need be... -
Page 67: Replace The Fuel Filter
Replace the fuel filter · The fuel filter is for filtering the impurity in fuel for preventing enter the fuel injector · The nozzle of fuel injector is extremely fine, which may be easily blocked, the blocked injector doesn't work makes engine starting failure. Replace the fuel filter on time is necessar y –... -
Page 68: Light Signal Shift
Replace the lighting signals · You may fall in danger without signal light due to it makes you and your motorcycle be easily found Promptly replace the broken signal light · Headlight position lights turning signal lights rear position light brake lights and registration plate light are all the LED sealed light in case broken the replacement could be done only by service station The shifting of signal light please follow the specification in table below... -
Page 69: The Clean-Up And Storage Of Motorcycle
The storage · In case parking for a period is needed the special maintenance is necessar y which needs some special materials equipment and technologies so we suggest do this work by VOGE authorized distributor due to the causes above ·... - Page 70 The motorcycle protection · Usually wash the motorcycle according to using situation keep the motorcycle clean and dr y if possible · Wash up the dirt attached on motorcycle surface such as bird droppings asphalt and salt · Use the motorcycle cloth shield if possible parking under sunshine for a long time may lead to color fading and appearance parts aging Clean up the motorcycle ·...
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Page 71: Refit And Accessories
Refit and accessories Adopt original parts and accessories of OEM on your motorcycle is allowed · Get original parts and accessories or other related products from authorized distributor meanwhile the person with specialization may introduce their installation and usage · The safety utility and compatibility are tested and qualified we are responsible for them ·... -
Page 72: Motorcycle Parameters
The motorcycle parameters Motorcycle parameter Engine system 2115mmx845mmx1355mm LxWxH Engine type Double cylinders in line Water cooling 8 valves DOHC 1460mm Wheel base Bore x Stroke 67mmx68.8mm 825mm Displacement Seat height 471ml 185mm Compression ratio Ground clearance 10.7 1 ： 205kg Curb weight Inlet valve clearance... - Page 73 In case there is sandy or muddy condition within your long journey the special maintenance is necessary after your journey · This kind of maintenance we suggest shall be done by VOGE authorized distributor · The waste materials produced by maintenance such as cleanser waste oil shall be disposed in environment friendly way without making pollution ·...
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Page 74: Maintenance And Repair Plans
The maintenance plan The details for each periodic maintenance is shown as the Table below the interval set the first arrival between driving time and mileage as standard Each inspection and maintenance need follow the Table below Periodic maintenance table Items Km x 1000 Interval... -
Page 75: Electrical Diagram
Electrical schematic diagram Right switch assy. Kill switch Emergency Starting button light switch Bl a ck/Whi t e Black Orange Grey Li g ht Blue Front brake switch Green Red/White Green1 Orange Black Light Blue Black Green/Y ellow Green2 Ignition switch Green3 Yellow/Red Black/White...