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Related Manuals for VOGE CU525 2023
Summary of Contents for VOGE CU525 2023
- Page 2 VOGE always keeps standard of high safety and quality, which takes root in research, development, and design forever in progress, it may lead to tiny difference in this book to actual model you bought, against to this kind of case, the dealer under VOGE authorization provides your correct suggestions at all time.
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Page 3: Table Of Contents
Content list I.Issues need pay attention to ...........1 Side stand ................26 II.Safe driving ................2 Rear brake pedal ..............26 Loading, accessories and refit .........2 Engine starting ..............27 Inspection before driving ..........3 Fuel filling-up ..............28 Ⅵ .Malfunctions...............29 Issues need pay attention to during driving .....4 Driving on road ..............5... - Page 4 Adjust gearshift pedal .............35 Fuse chip ................60 Adjust rear brake pedal ..........36 Brake pad ................62 Adjust rear shock absorber ...........37 Replace secondar y fuel filter ........63 Adjust height for headlight ...........37 Replace lighting signals ..........64 Adjust driving chain ............Maintenance plan..............65 Adjust driving belt ............39 Ⅹ...
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Page 5: I.issues Need Pay Attention To
I.Issues need pay attention to Warning signs could be seen at many places in this book, when you saw them, please strictly follow these instructions for safe driving and maintenance. Danger This sign indicates potential possibility for heavy injuries even death. Warning This sign means possibility of damage on motorcycle. -
Page 6: Ii.safe Driving
Please always adopt parts or components Made in VOGE only and our permitted accessories. In case adopt the parts not from VOGE, incorrect installation for accessories or loadings, they are bad for performance even break local laws or regulations, please take responsibility on your own safety and that for others. -
Page 7: Inspection Before Driving
Inspection before driving In case there is not suitable inspection before driving, it may increase possibility for damage, malfunction even accident. Please inspect as below: ·Steering system ·Tires -Indicator light for neutral gear, coolant -Steering bas is freely turned without -Air pressure in tires are correct. -
Page 8: Issues Need Pay Attention To During Driving
Issues need pay attention to during driving 1. Any passenger must know well the special factors for driving, in case the sitting position of pa ssenger is improper, such as offset from gravity center during driving, sudden moving or too much to motorcycle center may be bad for control or operation for motorcycle;... -
Page 9: Driving On Road
Driving on road ·Get onto motorcycle from left side, ride on the seat. ·Pick up side stand. ·Get motorcycle vertical to ground and handle bar upright, keep wheel facing forward. ·Tightly hold the clutch lever. ·Slowly turn the throttle grip to direction of acceleration, meanwhile slightly releasing clutch lev er, when clutch meshed up, the motorcycle starts moving. -
Page 10: Braking And Parking
Braking and parking ·Decelerate for slowing down before braking, use both front and front and rear brake. ·When the speed is slow enough, engage into low gear position while tightly holding clutch lever. ·Get into neutral gear, then the motorcycle completely stopped. ·When front brake is working, because your body inclines forwards, there would be more weight on front wheel, under this case, the brake from front wheel is more effective, so when using the brake, the front brake is powerful compares to rear one, who is easier to get motorcycle stopped. -
Page 11: Ⅲ.main Parameters
Ⅲ.Main parameters Parameters for motorcycle Engine L×W×H 2225mmx845mmx1105mm Engine type Twin cylinder in line/Water cooling/8 air valves Wheel base 1480mm Bore x Stroke 68.0mmx68.0mm Seat height 710mm Displacement 494ml Ground clearance 160mm Compression ratio 11.5:1 Curb weight 178kg Air intake valve clearance (0.16-0.03)mm Loading capacity 180kg... -
Page 12: Ⅳ.structure Of Motorcycle
Ⅳ.Structure of motorcycle Vehicle identification Vehicle Identification Number (VIN) and products name plate Engine specification and Delivery number Vehicle Identification Number (VIN) Engine specification and Products name plate Delivery number... -
Page 13: Head Part
Head part 1. Left back-view mirror 2. Clutch lever 3. Left switch assembly 4. Meter set 5. Ignition switch 6. Front brake oil cup 7. Right switch assembly 8. Front brake lever 9. Right back-view mirror 10. Accelerator 11. Fuel tank cap 12. -
Page 14: Left Side Of Motorcycle
Left side of motorcycle Model version of driving chain: 1. Headlight 2. Back-view mirror 3. Fuel tank 4. Filling-up port for coolant tank 5. Driver seat 6. Passenger seat 7. Tail light 8. Rear turning signal light 9. Rear registration plate light 10. - Page 15 Model version of driving belt 1. Headlight 2. Back-view mirror 3. Fuel tank 4. Filling-up port for coolant tank 5. Driver seat 6. Passenger seat 7. Tail light 8. Rear turning signal light 9. Rear registration plate light 10. Driving belt 11.
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Page 16: Right Side Of Motorcycle
Right side of motorcycle 1. Drawing belt for passenger 2. Right pillion step body 3. Rear brake oil cup 4. Front turning signal light 5. Right side reflector 6. Front disc brake plate 7. ABS gear ring 8. Lower pump of front disc brake 9. -
Page 17: Lower Side Of Seat
Lower side of seat 1. Starting relay 2. Fuse box 3. Flasher 4. Joint for diagnosis 5. Tool set The simplified diagram for fuse and control circuit, each one get power for positive terminal of battery, each branch has 1 circuit, each one separated without interference Oil pump relay Brown /Gree n... -
Page 18: Ⅴ.operation
Ⅴ.Operation Ignition switch The ignition switch on this model locates at front of upper connective plate for fuel tank, the ignition switch and steering lock is in one piece. The ignition lock/steering lock, seat lock and fuel tank lock share a same key. There are 3 positions for ignition switch, “... -
Page 19: Meter And Indicator Light
Meter and indicator light 1. Water temperature meter 6 7 8 9 2. Alarm light for coolant temperature 3. Alarm light for battery voltage 4. Alarm light for malfunction in ABS 5. Indicator light for high beam 6. Indicator light for TCS 7. - Page 20 Turn the key for ignition switch to position “ ”, then the meter begins its self-inspection. The displaying screen light up and show the self-inspection, and show you the current situation of motorcycle. The alarm light “ ” for malfunction in engine and that “ ”for oil pressure get on;...
- Page 21 In case indicator light “ ” steady on or blinking during driving, please stop driving immediately and contact dealer of VOGE as soon as possible. Alarm light “ ” for malfunction in ABS When there is malfunction in ABS system, its indicator light “...
- Page 22 ndicator light “ ” fo r right turning signal light When push the turning switch on left switch assembly to right side “ ”, the indicator light “ ” gets on, meanwhile the outer light belt on right side for meter gets on. Caution In case the turning signal of motorcycle damaged or failure caused by other malfunction, the indicator light “...
- Page 23 Displaying screen of LED Situation of meter power on: When it got power on, the meter shows you the information for setup from last time. Background light for meter: The meter adjusts lighting strength automatically between mode Bright/Dark. Rotation speed: The rotation speed of engine. (r/min-rotation speed/minute-- Numbers for turning circles of crankshaft every minute currently).
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Page 24: Switch Assembly On Steering Bar
Danger Operate meters during driving is dangerous, the hand get apart from handle bar may reduce your control on motorcycle. Switch assembly on steering bar 1. Clutch lever 2. Switch for TCS 3. Button for meter setup 4. Button for kill switch 5. - Page 25 Warning The headlight could work when engine is off, at this moment, its power depends on battery. Please d on't let ignition lock power on for a long time when engine is off. Horn button“ ” When pressed down the button “ ”...
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Page 26: Power Supply Joint For Usb
Danger In case turn the kill switch to position “ ” during driving, it may lead to rear wheel lock up even accident. Please don't operate kill switch during driving. When pressed down button “ ” for electric starting, the starting circuit for engine gets power on, then it gets starting. -
Page 27: Abs System
ABS system 1. Deceleration under normal conditions, release accelerator first, tightly hold the handle bar, th en brake, when the motorcycle slowed down, to avoid engine stop, hold the clutch and engage into low gear position . 2. When passing the turning of road, decelerate in advance, try everything possible to keep even speed, make slight braking if it is necessary, the sudden braking is not allowed. -
Page 28: Tcs Traction Control System
TCS Traction Control System Confirm skidding difference according to difference of turning speed, compare the wheel speed of front and rear wheel, then confirm the stable surplus of rear wheel. In case it is more than the limit for skidding difference , the engine control system will adjust the torque from engine. -
Page 29: Gearshift Device
Gearshift device The gearshift device on this model has 6 gear positions, whose shifting way is shown as below: Step down Kick up Gearshift pedal ·The gearshift device makes engine stably working within normal rotation speed. ·The gearshift ratio is carefully designed against the special performance of engine, the driver shall select the most suitable gear position according to actual driving conditions, please don't driving in high speed under low gear position. -
Page 30: Side Stand
Side stand The design for this model has side stand only, the kill switch on side stand is a safe design, which is a part of starting circuit for engine. Rear brake pedal Kill switch of Step down the brake pedal, rear wheel brakes, side stand Rear brake meanwhile the rear brake light gets on. -
Page 31: Engine Starting
Engine starting The side stand is laid down. Check kill switch of engine and confirm if it is at position“ ”. Insert key into ignition switch and turn it to position“ ”. Confirm if the engine is in neutral gear, the indicator light “N” on meter may get on. When all conditions above equipped, left hand tightly clasp clutch lever to ensure safety, the righ t hand press down button “... -
Page 32: Fuel Filling-Up
Danger The waste gas from motorcycle emission has gas CO, which is without color and smell but highly poisonous. Please don't idly run the eng ine in the place without ventilation or with poor air ventilation to av oid injury from poisonous gas. -
Page 33: Ⅵ.malfunctions
In case oil level alarm light is on while oil level is correct, please stop driving immediately. Please contact the service station nearby as soon as possible for troubleshooting, we suggest conta ct the dealers under VOGE authorization. -
Page 34: Too Hot The Coolant
Check the coolant level: In case too low the coolant level, fill up it. In case alarm light for coolant is on while fan of heat radiator without working, which means the fan damaged. Please contact service station nearby as soon as possible for troubleshooting, we suggest contact d ealers under VOGE authorization. -
Page 35: Engine Starting Failure
If it is at area of high altitude. Incorrect diagnosis or adjustment will damage your motorcycle while malfunction could not be found. In case you are not sure for the cause of malfunction, please contact dealer under VOGE authorization. Troubleshooting The troubleshooting helps you on basic malfunctions, but they are just basic judges, in case failed help you, please contact dealer under VOGE authorization. -
Page 36: Ⅶ.grind-In
Ⅶ.Grind-in Grind-in for new motorcycle The Grind-in greatly influences working life and fuel consumption of motorcycle, please read this b ook carefully before driving. (Correctly drive the motorcycle for its first 1000km will keep its best performance and ge t fun for driving). Grind-in for engine ·Before starting, both hot or cold engine, it needs enough time for idling run to let oil get into corresponding position for lubrication. -
Page 37: Grind-In For Brake System
Grind-in for brake system In the first 500km, the new brake plate is in the initial status, which is not the best performance. To make up for braking effect, you can operate brake lever more forcedly. Danger For the best Grinding-in, in the first 200km, avoid sudden acceleration, braking, and sharp turning . -
Page 38: Ⅷ.adjustment
Ⅷ .Adjustment Adjust back-view mirror Adjust the back-view mirrors to correct position according to your stature and driving posture. Loosen bolt 3, turn the bracket 1 for back-view mirror to suitable position by hand, then fasten bolt 3, then adjust case 2 of back-view mirror by hand. Warning Danger Sit on the motorcycle and keep it... -
Page 39: Adjust Clutch Lever
Adjust clutch lever ·When starting engine, braking or gearshift, tightly clasp clutch lever to separate clutch plate, then the power output from engine is cut off. ·The free play for clutch lever rear end shall be within 10-20mm, in case it is incorrect, please adjust as below. -
Page 40: Adjust Rear Brake Pedal
·When re-assembled, repeatedly press down and release the brake pedal until pressure point could be clearly felt. · In case fail to feel the pressure point, please contact dealer under VOGE authorization. The incorrect adjustment may let brake pad and plate always under stress and finally damage them. -
Page 41: Adjust Rear Shock Absorber
In case adjustment is needed, please contact dealer Adjust the pre-pressure for spring of rear shock absorber under VOGE authorization. needs tools for it only, the dealer under VOGE authorization Adjust height for headlight provides you this kind of service. -
Page 42: Adjust Driving Chain
Adjust driving chain ·Too tight or loose the driving chain are both incorrect. ·Too loose the chain it may drop off during driving and lead to accident. ·Too tight the chain it may accelerate the wear-out and make its working life shorter, meanwhile getting resistance for transmission stronger. -
Page 43: Adjust Driving Belt
Adjust driving belt ·Put the tension meter to the middle place of driving belt first, slightly knock the Tension meter Driving belt driving belt, let the belt vibrate up and down, when the belt got steady, read the digital reading on tension meter (The digital reading shall be within 50-54Hz). ·In case the digital reading is out of range of 50-54Hz, adjust the adjusting nut on the left of rear fork to change the frequency of tightness for driving belt. -
Page 44: Ⅸ.inspection, Repair And Maintenance
Ⅸ.Inspection, repair and maintenance Fuel The fuel consumption you saw when you purchasing the motorcycle is the one under the least fuel consumption and a fixed driving speed, who is largely different to your actual daily driving, so you found the rear fuel co nsumption is higher than the data for reference only. -
Page 45: Fuel Evaporation
Fuel evaporation When there is malfunction in fuel evaporation system, please contact service station under VOGE authorization. Please don't refit the fuel evaporation system, otherwise it may break the requirement of law for gas emission. When disassembled it, check and confirm the connection for each pipeline, make sure there is not air leak or blocking up at tube joint; Confirm there is not squeezing, damage or crack on rubber tube. -
Page 46: Three-Way Catalyst
· When engine running is unstable, please contact dealer under VOGE authorization immediately. · When alarm light for fuel level got on, make fuel filling-up immediately, too low the fuel level makes irregular fuel supply. -
Page 47: Tool Kit
Tool kit The tool kit is put at bottom plate under passenger seat. Maintenance for turning parts For safe driving, keep a good lubrication for working parts is necessary for their longer service life. After a driving under bad conditions such as rainy days or washing, make corresponding lubrication. - Page 48 Power charging for battery When ignition lock is off, in case voltage of power charging end for battery is lower than 12.6V, we suggest make power charging. Danger ·Make power charging by DC with stable voltage, or by suitable power charger and strictly follow its instruction for using. The battery may produce hydrogen, please get it ·The voltage for power charging of DC shall be (14.5±0.3)V;...
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Page 49: External Power Supply
Disassemble and re-assemble battery ·Before disassembling and re-assembling battery, remove the ignition key first. ·Remove the negative terminal of battery first, then the positive terminal Warning when disassembling. Please don't put the battery upside down, ·When re-assembling, assemble positive terminal first, then the negative otherwise the electrolyte inside may leak from terminal. -
Page 50: Maintenance For Air Filter
Maintenance for air filter · The air filter is under driver seat. In case the air filter is blocked by dust, the resistance for air intake may get stronger and lead to power output reduce, also fuel consumption increased. · In case driver in dusty condition, please clean up air filter or replace its element more frequently. -
Page 51: Oil In Engine
Oil in engine Check the oil level in engine ·The inspection for oil level and oil filling-up are both on the right side cover of engine as picture shows. · The way for checking oil level: - The engine is under cold condition. - Keep motorcycle upright. - Page 52 ·The way for draining off oil: - In case too high the oil level, please remove the oil drainage bolt by socket wrench (The position for oil drainage bolt is shown as picture 1), which is at the middle of bottom of engine. -Outlet suitable amount of oil and get oil drainage bolt return in place and lock up.
- Page 53 Replace oil in engine ·When every maintenance period reached, the oil in engine needs be replaced. · The replacement for oil shall be down when engine is warm, under this case, the old oil could be totally drained off. · The way for replacing oil: - Keep motorcycle upright by parking rack.
- Page 54 Oil filling-up for engine ·Confirm the element for oil filter already replaced and its cap assembled. · The oil drainage bolt and gasket already replaced and assembled. · Fill up with fresh oil from its port with volume of 2900mL(In case without replacing secondary oil filter is 2500mL, in case engine need be broken down for total maintenance shall be 2700mL).
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Page 55: Replace Element Of Oil Filter
Warning Check if the gasket on cap of oil element is perfect, please replace if it is necessary. The wrong oil element may get engine damaged, so please adopt parts provided from VOGE only. -
Page 56: Coolant
Coolant tank Warning In case the expansion tank already completely dried up, please don't fill up at this moment, because the air got into cooling system needs be exhausted first, this work shall be done by dealer under VOGE authorization. - Page 57 Replace coolant ·Drain off coolant : - Keep motorcycle upright by parking rack. - Lay a oil tray under engine. - Remove drainage bolt. Because all the heat radiator system is connected, all the coolant outlets from this drainage port. - When old coolant drained off, re-assemble the drainage bolt back in place.
- Page 58 When the surrounding temperature is lower than marking up on label, please choose the coolant with better performance. · The coolant passed VOGE examination is the one of glycol with ice point of -45 . Please contact deal er under VOGE ℃...
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Page 59: Brake Liquid
In case brake liquid filling-up is needed, open oil cup cap by yourself may get air and moisture in, which greatly reduce braking effect, under this kind of case, please contact dealer with VOGE authorization for replacing or filling up. -
Page 60: Driving Chain
-Chain link jamming. sprocket wheel, replace sprocket wheel at -In case any problem above was found, please contact dealer under VOGE same time in case it is necessary. authorization for troubleshooting. In case there is not any oil for chain with oil... -
Page 61: Driving Belt
Driving belt Maintenance for driving belt ·When the first 3000km achieved, the first maintenance for driving belt is necessary (The operation and adjustment please refer to P39). · After the first maintenance, check the tension of driving belt each 5000km (The operation and adjustment please refer to P39). -
Page 62: Tire
Tire The tire connects motorcycle and ground, it is very important. Incorrect tire condition and specifi cation is greatly bad for motorcycle performance. Pressure in tire Danger ·Abnormal pressure in tire reduces its working life. · Too low the tire pressure makes difficult turning and accelerate The abnormal tire pressure is bad for motorcycle wear-out. - Page 63 Seal the contact position between tire and wheel rim. · To avoid air leak, disassembly and re-assembly for tubeless tire need machine for it only. · The replacement for tire needs be done by dealer under VOGE authorization, who equipped necessary tools and experience.
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Page 64: Fuse Chip
Fuse chip Fuse box Before replacing fuse chip, please know well the cause of failure and make troubleshooting. ·This model equips a fuse box (1 box). · All specifications and usage for fuse chip are all marked up. Main fuse -Fuse chip for power supply of motor of ABS system (25A): Control power supply for motor of ABS system. - Page 65 Caution In case the fuse chip usually burns out in short time, which indicates there is malfunction in elec trical system, please contact dealer under VOGE authorization immediately. Danger ·Please choose fuse chip of given specification, whose substitution such as aluminum foil or iron wire.
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Page 66: Brake Pad
The correct replacement for brake pads needs to remove front and rear wheel, this kind of Work should be done by dealer under VOGE authorization. · The front or rear brake pads must be replaced in pairs, in case replace only one of two pads, It may lead to imbalanced braking even accident. -
Page 67: Replace Secondary Fuel Filter
Replace secondary fuel filter · The secondary fuel filter is for filtering impurity in fuel and stopping it gets into fuel injector. · The nozzle of fuel injector is made by extremely fine processing, which is easy to be blocked up, i n case it is blocked and worked abnormally, it leads to engine starting failure.Please timely replace secondary fuel filter. -
Page 68: Replace Lighting Signals
Replace lighting signals ·The signal light doesn't work brings you in danger, because the signal light makes you easily be seen by others, so please replace the signal light in malfunction timely. ·The headlight position light, turning signal light, rear position light/Braking light and rear registration light are all LED and sealed, any one damaged please contact to service station.The replacement for signal light please follow instructions below. -
Page 69: Maintenance Plan
Maintenance plan The form list below are the items need be inspected according to periodic maintenance, whose interv al period shall be the one of driving time and mileage who arrived first. Periodic maintenance table Items km×1000 Interval Lubricant Lubrication element Check lubricant level Check seal performance for fuel tube Check the fuel pump element... - Page 70 The correct parts and components for maintenance is necessary, in case you are not sure where the parts and components come from, we suggest you adopt the parts of VOGE made, the improper maintenance may lead to acci dent. ·...
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Page 71: Ⅹ.ntenance Before Storage Or Parking
·In case your motorcycle will be without driving for a period, the special maintenance is necessary, which needs special material, equipment and skills, because of this, we suggest you contact dealer under VOGE authorization if this kind of work is necessary. -
Page 72: The Protection For Motorcycle
The protection for motorcycle ·Wash motorcycle as usually according to driving conditions, try everything possible to keep motorcycle clean and dry. · Clean up dirt on surface of motorcycle as soon as possible such as birds droppings, asphalt or salt. ·... -
Page 73: Ⅺ.electrical Diagram
Ⅺ.Electrical diagram Kill swit ch Starting button Front brake swit ch Black / W hit e Black Right switch assy. Emergency light switch Orange Grey Ligh t Blu e Orange Black Black Black Light Blue Green Ignition s w itch 1st di agnos is wi re 2nd diagnosi s wir e Black/Whit e... - Page 74 Revisión 20.000 km o 8 meses Revisión 25.000 km o 8 meses Revisión 30.000 km o 8 meses Revisión 35.000 km o 8 meses...
- Page 75 Revisión 40.000 km o 8 meses Revisión 45.000 km o 8 meses Revisión 50.000 km o 8 meses Revisión 55.000 km o 8 meses...
- Page 76 Revisión 60.000 km o 8 meses Revisión 65.000 km o 8 meses Revisión 70.000 km o 8 meses Revisión 75.000 km o 8 meses...
- Page 78 Revisión 1.000 km o 8 meses Revisión 5.000 km o 8 meses Revisión 10.000 km o 8 meses Revisión 15.000 km o 8 meses...
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