Related Manuals for MICRO-EPSILON surfaceCONTROL 3D SC3200-80
Summary of Contents for MICRO-EPSILON surfaceCONTROL 3D SC3200-80
- Page 1 Operating Instructions surfaceCONTROL 3D SC3200 / SC3210 SC3200-80 SC3210-80 SC3200-120 SC3210-120...
- Page 2 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.com www.micro-epsilon.com...
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Page 3: Table Of Contents
Contents Safety ............................5 Symbols Used ..............................5 Warnings ................................5 Notes on CE Marking ............................6 Intended Use ..............................6 Proper Environment ............................6 Light Source ..........................7 Functional Principle, Technical Data ..................8 Short Description ............................. 8 3.1.1 Measuring Principle ........................ - Page 4 surfaceCONTROL 3D SC3200 / SC3210...
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Page 5: Safety
Safety Safety The handling of the sensor assumes knowledge of the operating instructions. Symbols Used The following symbols are used in this operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action. -
Page 6: Notes On Ce Marking
Safety Notes on CE Marking The following apply to the surfaceCONTROL 3D 32xx: - EU Directive 2014/30/EU - EU Directive 2011/65/EU Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmonized European standards (EN). The measuring system is designed for use in industrial environments. The EU Declaration of Conformity and the technical documentation are available to the responsible authorities according to the EU Directives. -
Page 7: Light Source
Light Source Light Source The surfaceCONTROL 3D 32xx sensor works with an LED lighting unit. Measurement is performed using blue light at the dominant 459 nm wavelength. The sensor is included in risk group 2 according to EN 62471: 2008. Do not look into the lens. -
Page 8: Functional Principle, Technical Data
- surfaceCONTROL 3D 32xx is characterized by a compact design and highly accurate measurements while at the same time achieving high throughput of 3D points. - Data are output via Gigabit Ethernet. GigE Vision compatibility allows the sensor to be integrated in different ways: ƒ Software provided by Micro-Epsilon ƒ Software by third parties ƒ SDK... -
Page 9: Technical Data
(see accessories) Weight 1.9 kg Control and Display Elements 3 LEDs (for sensor state, power, data transmission) Sensor-SDK Micro-Epsilon 3D Sensor-SDK 3D evaliation software Micro-Epsilon 3DInspect Functional extension 3DInspect Automation 3DInspect Automation 1) Measured on measuring object with cooperative surface in the mid of the measuring range while the “EnhancedSNR”... -
Page 10: Led Displays
Functional Principle, Technical Data LED Displays LED LED Meaning LED not active Constant green LED active LED State Meaning Flashing orange Initialization of sensor hardware Flashing green Initialization of communications interface Constant green Sensor is ready for operation Flashing orange-green Error during initialization of sensor hardware Communication with sensor possible Constant red... -
Page 11: Delivery
Delivery Delivery Unpacking, Included in Delivery - 1 Sensor surfaceCONTROL 3D 32xx - 1 Assembly instructions - 1 Calibration final inspection - 3 Protective caps - 1 ECR3000-5 supply cable 5 m - 1 SCR3000X-5 Ethernet interface cable 5 m Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur. -
Page 12: Installation And Mounting
Installation and Mounting Installation and Mounting Attachment and Mounting - using 2 or 3 screws M5, screwed directly - using 2 or 3 screws M4, screwed pushed through Depending on the installation position, it is recommended to define the sensor position using centering elements and fitting bores. - Page 13 Installation and Mounting min 10 Fig. 5 Mounting example with bolt connection Fig. 6 Mounting example with direct fastening Bolt connection: Direct fastening: 2x ø8 H7 +0.015 0.03 0.03 A - 3 threaded holes (M4) - 3 bores ø 5.5 with centering element: with centering element: - additionally 2 cylindrical...
- Page 14 Installation and Mounting 220 (8.66) 49 (1.93) 162.5 (6.40) 150 (5.91) 144.5 (5.69) 5.5 (.22) 75 (2.95) 50 (1.97) 65 (2.56) 47 (1.85) 44 (1.73) 50 (1.97) 110 (4.33) Start expanded area 120 (4.72) Start 130 (5.12) Mid 140 (5.51) End 150 (5.91) End expanded area 70 (2.76)
- Page 15 Installation and Mounting 220 (8.66) 49 (1.93) 162.5 (6.40) 150 (5.91) 144.5 (5.69) 5.5 (.22) 8.5 (.33) 115 (4.53) 75 (2.95) 100 (3.94) 70 (2.76) 78 (3.07) 62 (2.44) 171 (6.73) Start expanded area 191 (7.52) Start 206 (8.11) Mid 221 (8.70) End 241 (9.49) End expanded area...
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Page 16: Electrical Connections
The operating voltage is protected against polarity reversal. Use only shielded lines or original cables from the accesso- ries program for the power supply connection or the outputs. Micro-Epsilon recommends the ECR3000-x shielded supply cable. surfaceCONTROL 3D SC3200 / SC3210... -
Page 17: Gigabit Ethernet Connection
Installation and Mounting 5.2.3 Gigabit Ethernet Connection The Ethernet connection is the standard connection to the PC. The sensor supports transmission at 1 Gbit/s. An 8-pin X-coded M12 socket is installed in the housing. RJ-45 connector 8-pin X-coded socket (housing side) Color of stranded Pin no. -
Page 18: Multi-Function Connection I/O
Fig. 13 Pin assignment of the multi-function connection The multi-function connection is a 12-pin M12 round connector. The connecting line is intended to be up to 35 m long; however, the cable must be shielded at any length. Micro-Epsilon recommends using the PCR3000-x multi-function cable. -
Page 19: Electrical Parameters Of Digital Inputs, Multi-Function Connection
Installation and Mounting The outputs can optionally be assigned the internal signals below: Internal signal Description UserOutput0 Digital output signal that can be set via Genicam FrameTriggerWait Sensor is ready for next measurement FrameTriggerMissed (External) trigger was missed (sensor was not yet ready for measurement) FrameActive 3D measurement in sensor is active (start at exposure of first image, end at completion of data transmission via GigE) -
Page 20: Electrical Parameters Of Digital Outputs, Multi-Function Connection
Never bend the cables more tightly than the minimum bending radii. MICRO-EPSILON recommends using the optionally available power supply PS2020, installation of top-hat rail, input 230 VAC, output 24 VDC/2.5 A, see Appendix. -
Page 21: Operation
Operation Operation Turning On Turn on the external DC voltage supply (24 VDC). The Power LED is constantly illuminated green if sufficient operating voltage is applied. The State LED flashes orange and green during hardware connection and initialization. After completion, it is constantly illuminated green. For more information, see the “LED Displays” section, see Chap. -
Page 22: Notes For Operation
Operation Notes for Operation 6.4.1 Measuring Range The measuring range of the sensors is factory-set. The area illuminated by the projector is relevant for the actual measuring range of the sensor. The cameras are arranged in such a way that both cameras capture the area illuminated by the projector within the complete measuring volume. The extension of the measuring range in Z direction varies due to the point-shaped light source of the projector and the fan-out over the lens, see Fig. -
Page 23: Positioning Of Sensor And Test Object
Operation 6.4.3 Positioning of Sensor and Test Object 6.4.3.1 General Note the following instructions for optimum positioning of the sensor and test object. - Observe an optimum distance between the sensor and the surface of the test object, see Chap. 3.2. - Page 24 Fig. 22 Lateral tilt (plane angle x: 7° tilted around the y-axis), distance correct Fig. 23 Lateral tilt (plane angle y: 16° tilted around the x-axis), distance correct Further details can be found in the respective operating instructions of the software provided by Micro-Epsilon or in the GenICam parameter description, see Chap.
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Page 25: Exposure
Operation 6.4.4 Exposure The projected fringe pattern should be well recognizable over the entire measurement plane (not too light/dark) in order to avoid overdriven and underdriven pixels. Fig. 24 Result of camera images with good exposure Fig. 25 Camera image, measuring object overexposed Fig. -
Page 26: Error Influences
Operation Error Influences 6.6.1 Reflection Factor of the Surface of the Target The sensor evaluates the diffuse portion of the reflected light. Any statement about a minimum reflection factor is only possible with reservations. A preliminary examination is necessary to use the sensor on reflective, highly reflective or transparent objects. -
Page 27: Shadowing Effects And Multiple Reflections
Operation 6.6.7 Shadowing Effects and Multiple Reflections Shadowing effects and multiple reflections occur particularly frequently on strongly curved surfaces. Steep edges and large differences in height lead to certain areas on the test object being underprojected. Furthermore, parts of the test object cannot be detected completely by the cameras, which leads to a loss of measuring points on the surface. -
Page 28: Disclaimer
MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in particular consequential damage, e.g., due to... -
Page 29: Appendix
Appendix | Accessories Appendix Accessories ECR3000-xx Power supply cable; length x = 2 to 35 m, 4-pin M12 socket to open ends, Cable diameter: approx. 6.8 mm, Minimum bending radius at continuous movement: 10x cable diameter Number of bending cycles to be expected: With a torsion of ±360 °/m: 2 million cycles Suitable for use with drag chains and robots SCR3000X-xx... - Page 30 Appendix | Optional Accessories Jointed arm Holder with jointed arm for mounting and alignment of surfaceCON- TROL 3D sensors, including clamping base, flexible holder rod made of aluminum with mechanical central clamping and sensor adapter plate with bore holes 2D/3D Gateway Fieldbus coupler for 2D/3D sensors combined with 3DInspect, configurable for PROFINET, EtherNet/IP and EtherCAT, Evaluations from 3DInspect can be transmitted to a PLC via one of these...
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Page 31: A 3 Genicam Surfacecontrol Parameters
Appendix | Genicam surfaceCONTROL Parameters Genicam surfaceCONTROL Parameters Details about setting the parameters are available in the software description, see 3D View operating instructions. Parameter Description Observe the notes below if you operate the sensor with a third party library for Genicam/GigE Vision: - The library must support GigE Vision 2.1. - Page 42 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751430-A022013MSC info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...
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