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ES04
EU3
EU05
ES4
ES08
EU6
EU1
EU8
ES1
EU15
ES2
EU22
Instruction Manual
eddyNCDT
EU40
EU80
3300/3301

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Summary of Contents for MICRO-EPSILON eddyNCDT 3300

  • Page 1 Instruction Manual eddyNCDT 3300/3301 ES04 EU40 EU05 EU80 ES08 EU15 EU22...
  • Page 2 Non-contact displacement measurement system MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail: info@micro-epsilon.com www.micro-epsilon.com...
  • Page 3: Table Of Contents

    Relative Measurements with the Command “ZeroSettg“ ............36 Maximum, Minimum, Average and Peak-value ................37 Limit Monitoring ..........................38 Starting the Measurement ......................41 Synchronization ..........................41 Menu Structure ........................43 Disclaimer ..........................44 Service, Repair ........................44 Decommissioning, Disposal ....................45 eddyNCDT 3300/3301...
  • Page 4 Appendix Pin Assignments ........................46 Sensor Dimensions ........................ 48 Cables ............................. 55 Optional Accessories ......................57 Standard Settings ........................59 eddyNCDT 3300/3301...
  • Page 5: Safety

    Products which bear the CE mark meet the requirements of the EU directives cited and the relevant applicable harmonized European standards. The measuring system is de- signed for use in industrial environments. The UKCA marking and the technical documentation are available to the responsible authorities according to UKCA directives. eddyNCDT 3300/3301 Page 5...
  • Page 6: Intendend Proper Use

    -20 … +150 °C 0 … +150 °C Model, EU22 EU40 EU80 Temperature range Storage -20 … +150 °C Operation 0 … +150 °C - Humidity: 5 - 95 % (no condensation) - Ambient pressure: atmospheric pressure eddyNCDT 3300/3301 Page 6...
  • Page 7: System Description

    Fig. 2 Controller block diagram Structure of the Measurement System The non-contact single-channel displacement measurement system consists of: - sensor - sensor cable - adaptation board - controller - signal cable - power supply. Built into a compact aluminum housing. eddyNCDT 3300/3301 Page 7...
  • Page 8: Front View Controller

    The controller is operated with the four keys on the front, see Fig. Addressable functions: - System information - Basic settings - Calibration settings - Measurement display - Limits Display: - Numerical and graphical display of measurements. eddyNCDT 3300/3301 Page 8...
  • Page 9 Limit A Green LED lights System OK flashes Error Hardware Controller Channel not calibrated Fig. 6 LED‘s on the front of the controller 1) Statistics are calculated from the measurements inside the evaluation cycle, see Chap. 5.6. eddyNCDT 3300/3301 Page 9...
  • Page 10: Rear View Controller

    Start of measuring range. Minimum distance between sensor front and mea- suring object, see Chap. 4.2.1 Midrange End of measuring range (Start of measuring range + measuring range). Maxi- mum distance between sensor front and measuring object. Measuring range Displacement Sensor Measuring range (MR) Measuring object eddyNCDT 3300/3301 Page 10...
  • Page 11: Technical Data Controller

    FSO = Full Scale Output Resolution data are based on noise peak-to-peak values Temperature stability may differ with TCS option Steel: St37 steel DIN1.0037 / aluminum: AlMg3 Additionally 24 VDC for external reset and limit switch eddyNCDT 3300/3301 Page 11...
  • Page 12: Technical Data Sensors

    1) Valid for operation with DT3300 controller, referred to nominal measuring range 2) Relates to mid of measuring range 3) RMS value of the signal noise, static (25 Hz) 4) Higher values possible with TCS option 5) Length tolerance of cable: ±10 % eddyNCDT 3300/3301 Page 12...
  • Page 13 1) Valid for operation with DT3300 controller, referred to nominal measuring range 2) Relates to mid of measuring range 3) RMS value of the signal noise, static (25 Hz) 4) Higher values possible with TCS option eddyNCDT 3300/3301 Page 13...
  • Page 14: Delivery

    Storage -20 … +150 °C (-40 ... +302 °F) Model, EU15 Temperature range Storage -20 … +150 °C Model, EU22 EU40 EU80 Temperature range Storage -20 … +150 °C - Humidity: 5 - 95 % (non-condensing) eddyNCDT 3300/3301 Page 14...
  • Page 15: Installation And Assembly

    This avoids a measurement uncertainty due to the sensor pressing on the measurement object and mechanical damage to the sensor/measurement object. Sensor Measuring object Fig. 10 Start of measuring range (SMR), the smallest distance between sensor face and measuring object. eddyNCDT 3300/3301 Page 15...
  • Page 16: Standard Mounting

    Tighten the mounting nuts carefully to avoid damage, particularly to smaller sensors. Prefer the standard mounting of the sensor, because the optimum measurement results can be achieved with this method! Holder Sensor cable Sensor Mounting nuts Fig. 11 Unscreened sensor with thread in standard mounting eddyNCDT 3300/3301 Page 16...
  • Page 17: Flush Mounting

    Fig. In all mounting cases screw the sensor into the threaded hole and lock it with the mounting nut. Tighten carefully to avoid damage, particularly to smaller sensors. eddyNCDT 3300/3301 Page 17...
  • Page 18: Measuring Object Size

    A successful standard calibration is a prerequisite to minimise linearity errors, see Chap. 5.4.1. A linearity calibration on the corresponding measuring object must be performed without fail. A change of the measuring object size has significant effects on the mea- surement results. eddyNCDT 3300/3301 Page 18...
  • Page 19: Sensor Cable

    Connect the sensor cable to the backside of the controller, see Fig. Check the plugged connections for firm seating. Sensor Fig. 18 Rear view of the controller with sensor plug connection. In pressurized areas protect the cable from pressurization! eddyNCDT 3300/3301 Page 19...
  • Page 20: Controller

    ± 12 V / + 5 Slave 1 Slave 2 PSC30 Fig. 21 Measurement setup and synchronization for up to 4 controllers DT3300 For the synchronization from a 5 controller the application of a synchronization divider MCS303 is required. eddyNCDT 3300/3301 Page 20...
  • Page 21: Eddyncdt3301

    Sensor Sensor cable Sensor Supply/synch. PSC30 (Synchronization) output SCD3/8 Switching , inputs, outputs Controller e.g. PLC eddyNCDT 3300 eddyNCDT 3300 Master Slave Fig. 22 Measurement setup and synchronization of another DT3300 controller Master Slave 3 PSC30 PSC30 PS300/12/5 Power supply ±...
  • Page 22 Power supply 24 VDC Slave 1 Slave 2 ESC30 Fig. 25 Measurement setup and synchronization for up to 4 controllers DT3301 For the synchronization from a 5 controller the application of a synchronization devider MCS303 is required. eddyNCDT 3300/3301 Page 22...
  • Page 23: Adaptation Board

    The controller identifies the exchange of the adaptation board and gets in touch with succeeding display message after switching-on. New board detected! Data are copied from the new EA3000 board. Please check settings (Limits / output / display) Confirm the dialog. Press the key as well. eddyNCDT 3300/3301 Page 23...
  • Page 24 Limit characteristic, logic, times Calibration data Characteristics (1 … 4) Start of measuring range, measuring range Measurement object Board serial numbers Sensor data Sensor options Sensor serial number Sensor type Fig. 27 Controller parameter and related location eddyNCDT 3300/3301 Page 24...
  • Page 25: Operation

    User-defined settings can be saved in Characteristic 1 to Characteristic 3 (Char- act.1 ...Charact.3). The characteristic “FactCal.4“ contains a factory setting for the system and, apart from the point calibration, can be changed. MICRO-EPSILON recommends that the factory setting is not changed. More details on standard setting, see Chap.
  • Page 26 Main Menu Display contrast You can adapt the display contrast to the local lighting conditions. Call the submenu InfoSTART and set the contrast of the display. START MountPos Select of Casing CrossPos Contrast: Main Menu eddyNCDT 3300/3301 Page 26...
  • Page 27: Password

    > Password. The old password must be entered to issue a new password or password protection. Procedure: Key(s) Effect Display Menu point selection Choose position in word Position released for editing Edit position Confirm position Return Confirm word eddyNCDT 3300/3301 Page 27...
  • Page 28: Display Selection

    Diagram possible due to different accuracy 1.182 classes of the used measurement device. 0.114 Symbols Measurement, absolute Peak to Peak value Upper limit value Measurement, relative Maximum Lower limit value Average Minimum Dynamic deviation Scroll display eddyNCDT 3300/3301 Page 28...
  • Page 29: Analog Output

    To do this, specify a starting value “Startp. MR“ and an end value “EndMRange“. The characteristic is then defined by the points “Startp. MR“ (1) and “EndMRange“ (2). Displacement Fig. 30 Moving the characteristic eddyNCDT 3300/3301 Page 29...
  • Page 30: Calibration

    - Distance washers in insulating material (easy to handle). Fig. 32 Micrometer calibration device Each measurement channel is tested before shipping. The acceptance log with data of temperature stability and a graph of the linearity is also supplied. eddyNCDT 3300/3301 Page 30...
  • Page 31: Enter Key

    Calibrtd StartpntMR 0.000 MidM.Range 1.000 Calibrtd The system expects confirma- EndM.Range .000 Calibrtd tion of the start value. Press the key . The system accepts the current sensor value as the start value for the calibration. eddyNCDT 3300/3301 Page 31...
  • Page 32 . The system accepts the current sensor value as the third value for the calibration. Press the key ESC. The system executes the linearization. Cal: OK The system reports that calibration has finished. The system returns to the menu Adjust- ment > Characteristic after calibration has finished. eddyNCDT 3300/3301 Page 32...
  • Page 33: Manual Calibration

    Call the submenu Calibration. It is located in the menu Adjustment > Characteristic Charact.) > Calibration (Calibrat.). Administrator status is needed if the calibration is given password protection, see Chap. 5.1.3. Choose the point “Man.Calib.“ (Two-point calibration) with the key and press the eddyNCDT 3300/3301 Page 33...
  • Page 34 Fig. 40 Position of the measurement object at the end of the measurement range Select the gain potentiometer with the key Adjust the gain with the potentiometers for rough and fine adjustment. Press the key ESC and then the key to store the adjustments for the manual calibration. eddyNCDT 3300/3301 Page 34...
  • Page 35: Relative And Absolute Measurements

    You can watch a relative measurement in the displays - Standard Display (StndrdDisp), - Bar display (Bargraph.D), - Measurement and unit (MaxDisplay), - Diagram or - Submenu Start Characteristic (Start Ch1) The symbol before a measured value shows that it is a relative measurement. eddyNCDT 3300/3301 Page 35...
  • Page 36: Relative Measurements With Key Combination

    0... 10V Absolute MainMenu Choose with the keys “ZeroSettg“. Press the key to start the relative measurement. Choose with the keys “Absolute“. Press the key to stop the relative mea- surement and to return to absolute measurement. eddyNCDT 3300/3301 Page 36...
  • Page 37: Maximum, Minimum, Average And Peak-Value

    The times for the display evaluation cycle and the limit evaluation cycle are inde- pendent. Micro-Epsilon recommends a refresh time of 1 ms. The values for an absolute maximum/minimum are deleted and logged anew with the start of a relative measurement.
  • Page 38: Limit Monitoring

    With the reference “Peak value“ (“PkPkValue“) monitoring can only occur for overrange (limit band) and only the high limit can be set. With the reference “Peak value“ (“PkPkValue“) or “Dynamic Deviation“ (“Dynam.Dev“) the evaluation cycle (“CycleTime“) must be set. eddyNCDT 3300/3301 Page 38...
  • Page 39 The limit switches and LEDs in the display can be reset by a pulse on Pin 4 of the 8-pole DIN socket of the digital I/O, see Fig. 54, see Fig. 56. The input reacts to rising edges on the pulse. eddyNCDT 3300/3301 Page 39...
  • Page 40 Pin 4 on the 8- pole DIN socket, see Fig. - Minimum pulse duration t : 2 ms - Rising edge: Switching outputs become inactive - Falling edge: Start of limit checking. Reset GND (24 VDC) Fig. 50 Input circuit reset input eddyNCDT 3300/3301 Page 40...
  • Page 41: Starting The Measurement

    Chap. 4.5. The sensor and the adaptation board are aligned to the target. Thereof result different carrier frequencies. Pay attention to the synchronization, that the controller (sensor) with the highest carrier frequency works as master, see Fig. eddyNCDT 3300/3301 Page 41...
  • Page 42 250 kHz EU40 EA3025-EU40A... 250 kHz EA3025-EU80M... 250 kHz EU80 EA3025-EU80A... 250 kHz Fig. 53 Carrier frequencies against sensor and target material The adaptation of the controllers to the different carrier frequencies happens at MIcro- Epsilon. eddyNCDT 3300/3301 Page 42...
  • Page 43: Menu Structure

    SensorCbl (Sensor cable) Adapt.SPL (Specific adaptation) Temp.Comp (Temperature compensation) SNo.Review (Serial numbers) Software (Version) Adresses // Adress of MICRO-EPSILON, Navigation with GenerINFO SystCONSTR (Structure of the system) (General Information) StartMess (Start Measuring) DisplRange Charact. x (Characteristic 1) Fact. Ch4 (Factory setting)
  • Page 44: Disclaimer

    / or technical modifications or alterations to the product. In the interest of further development, Micro-Epsilon reserves the right to modify the design. In addition, the General Terms of Business of Micro-Epsilon shall apply, which can be ac- cessed under Legal details | Micro-Epsilon https://www.micro-epsilon.com/legal-details. Service, Repair...
  • Page 45: Decommissioning, Disposal

    Here you have the opportunity to learn about the respective national collection and return points. - Old devices can also be sent back to MICRO-EPSILON for disposal, to the address provided in the Legal Notice at https://www.micro-epsilon.com/legal-details/ .
  • Page 46: Appendix

    AGnd white , max. load 400 Ohm yellow View: Solder-pin side, 8-pole female cable connector Fig. 55 Analog output on the controller, 8-pole DIN male plug (DIN 45326). 1) Signal available only as an option. eddyNCDT 3300/3301 Page 46...
  • Page 47 +5 VDC DGnd Fig. 58 Supply and synchronization, output, 7-pole female Binder socket. Type 712 CAUTION For DT3301 users: Do not use the PSC30 for synchronization. > Damage of the second controller. Use the ESC30 synchronization cable. eddyNCDT 3300/3301 Page 47...
  • Page 48: A 2 Sensor Dimensions

    Pressure resistance (static): front 100 bar / rear side 5 bar Ø2.5 Max. operating temperature: 150 °C Housing material: stainless steel and ceramic Ø1.5 Sensor cable: ECx/1, length ≤ 6 m cable length 0.25 m (Board 1:1) eddyNCDT 3300/3301 Page 48...
  • Page 49 0.25 m (ø 0.5 mm) with transition board Pressure resistance (static): front 400 bar / rear side splash water cable length 0.25 m Max. operating temperature: 150 °C Housing material: ceramic (Board 1:1) Sensor cable: ECx/1, length ≤ 6 m eddyNCDT 3300/3301 Page 49...
  • Page 50 Temperature stability ≤ ±0.015 % FSO/°C Connection: integrated coaxial cable 0.25 m (ø 3 mm) with sealed triaxial connector Max. operating temperature: 150 °C Housing material: stainless steel Sensor cable: ECx ø3.8 ø3 cable length 0.25 m ±0.04 m eddyNCDT 3300/3301 Page 50...
  • Page 51 Temperature stability ≤ ±0.015 % FSO/°C Connection: sealed triaxial connector Pressure resistance (static): front 20 bar / rear side splash water Max. operating temperature: 150 °C Housing material: stainless steel and plastic WS10 Sensor cable: ECx eddyNCDT 3300/3301 Page 51...
  • Page 52 Measuring range 15 mm Temperature stability ≤ ±0.015 % FSO/°C Connection: integrated sealed triaxial connector (ø 10 mm) Pressure resistance (static): front and rear side splash water Max. operating temperature: 150 °C Housing material: epoxy Sensor cable: ECx eddyNCDT 3300/3301 Page 52...
  • Page 53 Measuring range 40 mm Temperature stability ≤ ±0.015 % FSO/°C Connection: integrated sealed triaxial connector (ø 10 mm) Pressure resistance (static): front and rear side splash water Max. operating temperature: 150 °C Housing material: epoxy Sensor cable: ECx eddyNCDT 3300/3301 Page 53...
  • Page 54 Connection: integrated sealed triaxial connector (ø 10 mm) 27.3 Pressure resistance (static): front and rear side splash water Max. operating temperature: 150 °C Housing material: epoxy Sensor cable: ECx Legend: Standard model Measuring direction Male connector side eddyNCDT 3300/3301 Page 54...
  • Page 55: Cables

    DT3300 or DT3301 controller; length 3 m SCA3/5/BNC signal cable 66.3 40.5 Signal cable analog with BNC-connector for output voltage and tinned ends wires for current output 4 - 20mA, eight-pole female connector suitable for DT3300 or DT3301 controller; length 3 m eddyNCDT 3300/3301 Page 55...
  • Page 56 7-pole female cable connector SW10 SW12 PPC30 34,5 7-pole male/male connector cable for the feeding of a controller type DT3300 from a power supply type PS300/12/5 through the Power SynchrOut female connector SW10 SW12 eddyNCDT 3300/3301 Page 56...
  • Page 57: A 4 Optional Accessories

    Micrometer calibration fixture, range 0- 2.5 µm, 0.1 µm per division, adjustable zero posi- tion, for sensors ES04, EU05, EU1, ES1, ES2 MC25D Digital micrometer calibration fixture, range 0.000 - 25.000 mm, adjustable zero position, for sensors ES04 - EU15, reading 1µm eddyNCDT 3300/3301 Page 57...
  • Page 58 Ø30 Ø10 Ø20 (1.18) (.39) (.79) 3 (.12) 5.5 (.22) 41.5 (1.63) 5.5 (.22) 83 (3.27) 102.5 (4.04) 108 (4.25) 134.5 (5.30) 160.5 (6.32) 166 (6.54) All threads M4 Dimensions in mm (inches), not to scale eddyNCDT 3300/3301 Page 58...
  • Page 59: A 5 Standard Settings

    Appendix | Standard Settings Standard Settings After receipt all 4 characteristics will start at first with standard settings from MICRO-EPSILON. Setting is done in the submenu Adjustment. No Parameter Standard Customer grey (= settings) black (= selection) Language Deutsch The system starts with German language.
  • Page 60 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751082-C092114MSC Königbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 info@micro-epsilon.com · www.micro-epsilon.com ©MICRO-EPSILON MESSTECHNIK Your local contact: www.micro-epsilon.com/contact/worldwide/...