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MICRO-EPSILON thicknessCONTROL MTS 8202.LLT Operating Instructions Manual

C-frame non-contact thickness measurement
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Operating Instructions
thicknessCONTROL MTS 8202.LLT
C-frame
Non-contact thickness measurement

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Summary of Contents for MICRO-EPSILON thicknessCONTROL MTS 8202.LLT

  • Page 1 Operating Instructions thicknessCONTROL MTS 8202.LLT C-frame Non-contact thickness measurement...
  • Page 2 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 D-94496 Ortenburg / Germany Tel. 08542/168-0 Fax 08542/168-90 4350127.256 e-mail info@micro-epsilon.de www.micro-epsilon.com K247551...

  • Page 3: Table Of Contents

    5.4.1 Move Measurement Carriage, Calibration Target ................31 5.4.2 Emergency Stop, Area Stop......................31 Data Maintenance ........................... 32 System Parameter .......................... 34 View ..............................36 User settings for display Carry out Routine Measurements ............37 thicknessCONTROL MTS 8202.LLT / 4350127.256...
  • Page 4 Appendix ........................... 57 Mechanical Equipment Documentation ..................57 Terminal and Circuit Diagrams ....................... 57 Technical Data ..........................57 scanCONTROL LLT 2900 Manual ....................57 One-Way Light Barrier Manual ....................... 57 UPS Manual ............................ 57 Interface ............................57 thicknessCONTROL MTS 8202.LLT / 4350127.256...

  • Page 5: Overview, Technical Data, Safety Instructions

    It is necessary to contact Micro-Epsilon Messtechnik GmbH & Co. KG before the system is modified or is combined in any way with parts and/or systems which have not been approved by Micro-Epsilon or which are not described in this manual.

  • Page 6: Thickness Measurement System Description

    Target partly in the MR, measurement successful measurement unsuccessful measurement unsuccessful No damage to the target/measuring machine Fig. 3 Possible positions of the material to be measured and statements about the feasi- bility of thickness measurement thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 6...

  • Page 7: Safety

    Avoid shocks and impacts to the measuring machine. > Damage to or destruction of the sensors Avoid contact with the target. > Damage to or destruction of the sensors Protect the cables from damage. > Failure of the measuring device thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 7...

  • Page 8: Maintenance And Repair

    CAUTION manufacturer. All conversion measures require the written approval of Micro-Epsilon Crushing or shear- Messtechnik GmbH & Co. KG. Parts of the system that are not in trouble-free condition ing hazard caused by must be replaced immediately.

  • Page 9: Foreseeable Misuse

    Liability for Material Defects All components of the device have been checked and tested for functionality at the facto- ry. However, if defects occur despite our careful quality control, MICRO-EPSILON or your dealer must be notified immediately. The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid.
  • Page 10 Overview, Technical Data, Safety Instructions thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 10...

  • Page 11: Laser Safety

    If both information labels are hidden in the installed state, the user ensure that addi- tional labels are fitted at the point of installation. Position of the Laser Warning Symbols Fig. 6 Position of the laser warning symbols on the measuring machine thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 11...

  • Page 12: One-Way Light Barrier

    (optical) Wavelength 880 nm Fig. 7 Opto-electronic sensor as one-way light barrier No additional protective measures are required for operation. Only have authorized service personnel perform maintenance and repair work! thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 12...

  • Page 13: Overview Of Mechanical Components

    Insofar as is constructively possible, mechanical assemblies and individual parts which are not subject to adjustment have been used. Such parts/assemblies which have to be adjusted for functional reasons have been adjusted by Micro-Epsilon. The commissioning of the MTS 8202.LLT does not require any adjustment work by the customer.

  • Page 14: Sensors

    Following the reference measurement, the measuring machine automatically positions the calibration component holder in the parking position again. 1 Calibration component holder Fig. 10 Adjustable calibration component thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 14...

  • Page 15: Drive And Linear Guide

    Laser scanners are based on an optical principle. In order to avoid possible impairment by e.g. dust on the laser scanner (lower belt), the glass surfaces of the laser beam exit and the receiver are continuously air purged in order to prevent dirt deposits, see Fig. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 15...

  • Page 16: Cable Carrier

    5 bar to under 4 bar, a signal is sent to the measuring machine's controller. The controller forwards this information to the user interface. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 16...

  • Page 17: Human-Machine Interface

    If the emergency stop is can- celed by the production control, the sensor system returns to the rest position. 3.7.3 Licence Key in the switching cabinet thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 17...

  • Page 18: On/Off Switch

    Transport the measuring machine and its packaging to the destination with a forklift. Open the wooden crate of the measuring machine. Use a rechargeable electric screwdriver, bit size T20. Avoid any lateral forces on the sidewalls of the wooden crate. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 18...
  • Page 19 Fig. 20 Locking screw for transportation of the measuring machine Lift the measuring machine for approx. 6 cm and remove the bottom of the transport box. Position the measuring machine at its final destination. Use a crane or a forklift for this. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 19...
  • Page 20 The switching cabinet must not be lifted on one side and then pulled. Prevent any damage, particularly to the projecting parts (for example the monitor or keyboard) while transporting the switching cabinet. Take the switching cabinet to its destination. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 20...

  • Page 21: Installation And Commissioning Instructions

    Refer to the electrical plan for the rating of the back-up fuse for the measuring system, 9.2. The customer must use loop impedance measurement and appropriate cable cross-sections to ensure prompt triggering of the back-up fuse. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 21...

  • Page 22: Overview Interfaces

    Customer contact cable L1 (120V AC) Connect the Emergency Stop connection to -7X1: Signal -7X1 Customer contact cable emergency Stopp contact : 1 emergency Stopp contact : 1 emergency Stopp contact : 2 thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 22...

  • Page 23: Pneumatic Supply

    Compressed air: Nominal pressure max. 6 bar ±5 %, dry and oil-free Max. air consumption: 30 l/min Standard: DIN ISO 8573-1:2010 [1:4:2] The pneumatic supply unit is connected by the customer, see Fig. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 23...

  • Page 24: Target Position

    You will find the individual values to the variables in Sensor 1 appendix, see 9.3. Fig. 25 Positional tolerance of the target for thickness measurement The measuring machine requires a warm-up time of typically 20 min for repeatable measurements. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 24...

  • Page 25: Material Height Detection

    Attach the transmitter and receiver of the laser light barrier to the material feed. Adjust the receiver’s sensitivity to the material being measured. Photo sensor (emitter/above) Photo sensor (receiver/below) Fig. 28 Photo sensor (emitter/receiver) thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 25...
  • Page 26 Installation and Commissioning Instructions thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 26...

  • Page 27: Instruction Manual Software

    (thicknessCONTROL + operating system) remain. This means in particular, that new software components must not be installed unless they have been ex- plicitly released from Micro-Epsilon (e.g. office components, games, screen saver, ASO.) In this context, operating system components could be deleted or overwritten unnoticedly which are necessary for perfect function of the measuring program.

  • Page 28: Login And Logout

    Therefore the user has to log out first. Access on software is refused until a men- tioned user logs in again. You can see if resp. who is currently logged in, in the status bar downright in the program. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 28...

  • Page 29: Description Of The General Gui Components

    This width definition is specific for each tab and can be minimized and opened again by means of the arrow buttons below. You can also switch between the tabs using the mouse wheel when the mouse is located above this icons. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 29...

  • Page 30: View System Overview

    In the array Status the current system errors are displayed in words. These system errors are saved in the window of the system logger. Fig. 33 System overview thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 30...

  • Page 31: Move Measurement Carriage, Calibration Target

    The system waits for further commands. In the emergency stop resp. area stop situation the motor and compressed air is imme- diately turned off. All components can be moved manually. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 31...

  • Page 32: Data Maintenance

    After the measuring system has started, always the last accessed article record is used for measurement. Data that belong together are divided into groups and can be expanded/compressed individually via an arrow. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 32...
  • Page 33 (relative to setpoint) and are defined as follows: Upper/Lower If the measuring values exceeds these values, the color in alert limit the profile diagrams changes to red. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 33...

  • Page 34: System Parameter

    System Parameter Configuration of system parameters takes place in tab Parameter. You can find system settings which can only be changed by Micro-Epsilon in tab Advanced. Data that belong together are divided into groups and can be expanded/compressed individually via an arrow.
  • Page 35 This is where the user can select between metric or imperial measuring systems. Thickness unit The user can select from among mm, µm, inch, or mil depending on the system of units set. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 35...

  • Page 36: View

    The Distance and Intensity checkboxes in the Show sensor raw data group enables to select the sensor values to be displayed in the Sensors view, see Chap. 5.8.4. Data that belong together are divided into groups and can be expanded/compressed individually via an arrow. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 36...

  • Page 37: User Settings For Display Carry Out Routine Measurements

    [min] and the measuring value. The file name is composed of: FixPosition + Date/Time + Measurement position .txt E.g. the file FixPosition_20150916_153537_150mm.txt was gathered in fix track mode on 09/16/2015 at 3:35:37 PM at position 150 mm. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 37...

  • Page 38: Views Of Traversal Measurement

    - Display of distribution of the measurement values in a histogram - Cp and Cpk The characteristic values are visualized in view Statistic. The three black vertical lines mark the lower resp. upper tolerance and the setpoint. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 38...

  • Page 39: Menu File, Access To Windows Functions

    Fig. 45 Menu User Via menu Change password a new password can be defined for active user identifi- cation. Therefore you have to enter the current password first, until the new password is accepted. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 39...

  • Page 40: Menu Extras

    You can limit time in the textbox Time from ... until. If you click the button Inputs, the displayed columns can either be hidden or shown. Fig. 47 Dialog Logging thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 40...

  • Page 41: Check Measuring Device Capability, Method 1

    Value to be checked [x]: This option defines the measuring point to be checked [1 .. up to x] – this point is also shown as cursor. This button starts and ends the test. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 41...

  • Page 42: 5.11.3 Hourmeter

    The Gap value is calculated with every calibration. This means that minor temperature fluctuations and small mechanical changes in the measuring system are taken into ac- count and can be compensated for. Therefore, this value may fluctuate. Run times section: thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 42...

  • Page 43: 5.11.4 Properties

    It can also set the scaling factor for the analog output (deviation from the setpoint of the thickness). This is specified in mm per volt. In the figure below, this value is set to 0.1 mm per volt. Fig. 51 Properties thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 43...

  • Page 44: 5.11.5 Llt Dialog

    - Angle and - State. They show the points achieved (max. 1280) for the lower and upper sensor and the transmitted frequency of the laser scanner. In addition, the types and status are visualized. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 44...

  • Page 45: Menu Info

    Windows event log can be exported. The location must be selected before exporting. The following is shown during the export process. When the export is finished, the message „Export successful“ is displayed. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 45...
  • Page 46 E.g. The logExport_20200515_123431 file. was created on 15.05.2020 at 12:34:31. There are always two files. Once the file with the extension „.txt“ and „.7z“ or „.zip“. This can be selected when exporting. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 46...

  • Page 47: Menu Favorites

    Excel. A Parallel to this SCII file a binary file (extension .bme) is stored. This contains additional information, an analysis of these measurement results can be done by the Of- fline Analysis tool (available from Micro-Epsilon). The measurement files are automatically deleted after 30 days.

  • Page 48: Interface Guide System (See

    Interface Guide System (see Appendix) The measuring system can communicate with the guide-system via an defined Etherne- tIP interface. Transferred data can be displayed in the view Interface. Fig. 53 Interface Guide System thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 48...

  • Page 49: Pneumatic Plan

    1 sensor 2 bottom 13Y2 21Y1 13Y1 Marking Article Description RZ1, RZ2 3001847 One-way flow control valve 21B2, 21B1 3005997 Proximity sensor 0465072 Semi-rotary drive 0465090 Selenoid valve 3004658 Piloted check valve thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 49...
  • Page 50 Pneumatic plan RN3, RN4, RN5, 3002800 Flow control valve RN2, RN1 0465266 Flow control/silencer 0465204 Service unit combination 0465262 Selenoid valve thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 50...

  • Page 51: Maintenance, Service, Spare Parts Lists, Software Error Messages

    Clean the master part and or a lint-free cloth the reference rulers if nec- essary. For this purpose, a compensation travel must be carried out. Multi-purpose grease LGMT2 Complete the lubrication of the guide carriages. thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 51...

  • Page 52: Spare Parts List

    EL9100 6414029 bus terminal EL2004 6414026 bus terminal EL2008 6414049 bus terminal EL2084 6414124 bus terminal EL7211-9014 6414148 Schütz 24V 0302047.01 Relaiy 16A 0302046 servo motor AM8122 6414046 Limit switch 2421033 thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 52...

  • Page 53: Software Error Messages

    - Is signal via interface active? - Check for contamination of the sensor glasses on inside and outside Motor error Baumüller or EncoTRive - Check supply voltage - Check error codes on the controller thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 53...

  • Page 54: Cleaning Of Protective Windows

    Use a clean, soft, lint-free cloth or lens cleaning paper and pure alcohol (isopropyl alco- ing off hot glass panes hol) to clean the protective glass pane. can cause cracks in the We recommend using the moist cleaning cloths offered by Micro-Epsilon (part no. glass! 0467490). Caution: CAUTION We strongly discourage using already used cloths.

  • Page 55: Declaration Of Incorporation

    EC Machinery Directive and for which an EC Declaration of Conformity according to Annex II A exists. Ortenburg, July 15, 2020 Dipl.-Inform. Univ. Achim Sonntag Manager System Technology thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 55...
  • Page 56 Declaration of Incorporation thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 56...

  • Page 57: Appendix

    Fig. 54 Dimensional drawing of measuring machine, dimensions in mm (inches), not to scale Install the measuring machine using screws type M6. Terminal and Circuit Diagrams Technical Data scanCONTROL LLT 2900 Manual One-Way Light Barrier Manual UPS Manual Interface thicknessCONTROL MTS 8202.LLT / 4350127.256 Page 57...
  • Page 58 Micro-Epsilon Messtechnik GmbH & Co KG Königbacherst. 15 D-94496 Ortenburg Phone: 08542/168-0 Order-Number K247554 Company / customer ATI Metals Project-Number: P107587 Article-Number: 4350127.256 Manufacturer (company) Micro-Epsilon Messtechnik GmbH & Co KG Project name 4350127.256_ATI_USA_K247554 Power Supply 120V/60Hz/10A Control Voltage 24 V...
  • Page 59 04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Inhaltsverzeichnis : =ANL+ALL/1 - =ANL+CFR/21 K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 60: Anl+All/1

    29.03.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- General specifications K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 61: Overview Revision

    29.03.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Overview revision K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 62: Overview Measuring System

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Overview measuring system K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 63: Overview Marking C-Frame

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Overview marking C-frame K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 64: Overview Ethercat Bus

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Overview EtherCAT bus K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 65: 120V Input, Service Socket, Cabinet Heating

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- 120V input, service socket, cabinet heating K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch...

  • Page 66: 24V Power Supply, Ups, Master Switch, Dc-Fuse

    Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- 24V power supply, UPS, master switch, dc-fuse K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch...

  • Page 67: Emergency Stop Contact From Ati

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Emergency stop contact from ATI K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 68: Local Emergency Stop And Reset

    23.06.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Local emergency stop and reset K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 69: Industrial-Ppc, Interface Ati

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Industrial-PPC, interface ATI K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 70: Buscoupler, 24V Allocation, Fan

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Buscoupler, 24V allocation, fan K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 71: Digital Input, Pneumatic Filter, Valve

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Digital input, pneumatic filter, valve K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 72: Digital Output, Signal Column

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Digital output, signal column K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 73: Analog Signal Ati, Servomotor

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Analog signal ATI, servomotor K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 74: Digital Output After Emergency Stop

    04.08.2021 Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- Digital output after emergency stop K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch brought to the knowledge of a third...

  • Page 75: C-Frame Scanner, Photo Sensor, Limit Switch, Valve

    Diese Zeichnung ist Eigentum der Firma This drawing is the property of MICRO- C-frame scanner, photo sensor, limit switch, valve K247554 MICRO-EPSILON und darf ohne unsere EPSILON and must not be copied or Ed. by 11000108 Genehmigung weder kopiert noch...
  • Page 76 联络人 Copyright © Micro-Epsilon All rights reserve. 保留所有权利。 This document and its content is property of Micro-Epsilon. It mustn´t be copied (even in parts) or passed on to third parties or rival companies, without our written acceptance. 本文件及其内容属于 Micro-Epsilon 的财产。未经本公司的...
  • Page 77 Questionnaire for the specification of measuring systems in metallurgy 冶金行业测量系统技术规范 调查问卷 General 一般说明 ▪ Unique name of customer´s line / project (line, measuring point etc.) 客户生产线/项目（生产线、测量点 等）唯一名称 Annealing lines 90L & 91L; Entry sides General 一般说明 Characteristics Description and/or value 特性...
  • Page 78 Operating Instructions scanCONTROL 29xx...
  • Page 79 Laser scanner MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 info@micro-epsilon.com www.micro-epsilon.com...
  • Page 80 Contents Safety ............................7 Symbols ................................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................8 Proper Environment ............................9 Laser Safety ..........................10 Laser Class 2M .............................. 10 Laser Class 3B ............................... 13 Functional Principle, Technical Data ..................16 Short Description ............................
  • Page 81 Operation of the Sensor with a PC ..................39 Displays ................................. 39 Operating and Demonstration Programs ...................... 39 Installation ..............................40 6.3.1 Requirements ..........................40 6.3.2 Connecting scanCONTROL 29xx to the PC ................40 Instructions for Operation ..........................41 6.4.1 Measuring Field Selection ......................
  • Page 82 Appendix Accessories ..........................62 A 1.1 Recommended Accessories ......................... 62 A 1.2 Optional Accessories ............................. 63 scanCONTROL 29xx...

  • Page 84: Safety

    Safety Safety Sensor operation assumes knowledge of the operating instructions. Symbols The following symbols are used in these operating instructions. Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.

  • Page 85: Notes On Ce Marking

    Safety Protect the cable against damage. > Failure of the measuring device Do not plug or unplug devices during the operation. Notes on CE Marking The following apply to the scanCONTROL 29xx sensor: - EU directive 2014/30/EU - EU directive 2011/65/EU, “RoHS“ category 9 Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards (EN) listed therein.

  • Page 86: Proper Environment

    Safety Proper Environment - Protection class for sensors: IP 65 (applies only when connected output connectors or protective caps) - Temperature range: ƒ Operation: 0 ... +45 °C (+32 ... +113 °F) (with free air circulation) ƒ Storage: -20 ... +70 °C (-4 ... +158 °F) - Ambient pressure: Atmospheric pressure - Humidity:...

  • Page 87: Laser Safety

    Laser Safety Laser Safety The scanCONTROL 29xx sensors operate with a semiconductor laser having a wavelength of 658 nm (visible/ red) or a semiconductor laser having a wavelength of 405 nm (visible/blue). The laser operation is indicated visually by the LED on the sensor. Lasertexte werden When operating the scanCONTROL 29xx sensors, the relevant regulations according to EN 60825-1 noch angepasst!
  • Page 88 Laser Safety The following information labels are fitted to the sensor housing (front and rear side): Fig. 1 IEC label scanCONTROL 29xx-25, 29xx-50, 29xx- Hazard to the eye via laser radiation! The laser labels for Germany are already printed Consciously close on.
  • Page 89 Laser Safety If both information labels are hidden in the installed state, the user must ensure that additional labels are fitted at the point of installation. scanCONTROL Fig. 4 True reproduction of the sensor with its actual location of the warning label scanCONTROL 29xx Page 12...

  • Page 90: Laser Class 3B

    Laser Safety Laser Class 3B scanCONTROL 29x0 sensors with a maximum laser power up to 20 mW, see 3.2, are classified in Laser Class 3B (IIIB). Sensors of laser class 3B (IIIB) need an external key switch to switch off the laser, see 5.2.6.
  • Page 91 Laser Safety Beam attenuator Fig. 7 scanCONTROL Fig. 8 scanCONTROL beam attenuator masks beam attenuator in measur- aperture ing position Laser products certified as Class 3B products (EN 60825-1) require a beam attenuator, see Fig. 7, see Fig. 8, other then the key-operated control. The beam attenuator prevents access to all laser and collateral radiation. To open or close the aperture please follow the steps below: Unscrew the knurled screw.
  • Page 92 Laser Safety scanCONTROL Warning- Laser radiation Avoid exposure to beam Class 3B Laser Product IEC 60825-1: 2015-07   50mW, P 50mW;  = 658nm; F = 0...4kHz, t = 1µs...∞ Fig. 9 True reproduction of the sensor with its actual location of the warning label The user is responsible that the accident prevention regulations are observed.

  • Page 93: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Short Description 3.1.1 Measuring Principle The scanCONTROL 29xx sensor operates according to the principle of optical triangulation (light intersection method): - A laser line is projected onto the target surface via a linear optical system. - The diffusely reflected light from the laser line is replicated on a sensor array by a high quality optical sys- tem and evaluated in two dimensions.

  • Page 94: Advantages Of The Used Sensor Array (Difference To Conventional Line Scanners)

    Functional Principle, Technical Data 3.1.4 Advantages of the Used Sensor Array (Difference to Conventional Line Scanners) - A global shutter (high speed shutter) for the whole profile enables a high profile accuracy for fast applica- tions without “tilting”. - The array enables the simultaneous exposure and reading of the previous image. Thus the exposure time is longer at the same profile frequency.

  • Page 95: Technical Data

    Functional Principle, Technical Data Technical Data Model scanCONTROL 29xx-10/BL 29xx-25 29xx-50 29xx-100 Start of measuring range 52.5 mm 53.5 mm 70 mm 190 mm Mid of measuring range 65.5 mm 66 mm 95 mm 240 mm End of measuring range 60.5 mm 78.5 mm 120 mm...
  • Page 96 Functional Principle, Technical Data Model scanCONTROL 29xx-10/BL 29xx-25 29xx-50 29xx-100 Interfaces Ethernet GigE Vision Output of measurement Sensor control Profile data transmission Multifunction socket Digital inputs Mode switching Encoder (counter) Trigger RS422 Output of measurement values (half-duplex) Sensor control Trigger Synchronisation Output of measuring values Ethernet (UDP / Modbus TCP);...
  • Page 97 FSO = Full Scale Output 1) Standard measuring range 2) Measuring object: Micro-Epsilon standard object 3) According to a one-time averaging across the measuring field (1280 points) 4) RS422 interface, programmable as serial interface or input for triggering / synchronisation...

  • Page 98: Led Displays

    Functional Principle, Technical Data LED Displays LED laser on Green: Laser on LED state: Green: Measurement Two-color LED (red / green) Green flashing: data transmission Red flashing: error code, see 12. Note: The LED state flashes green, long during active data transmission and short for controller accesses. scanCONTROL 29xx Page 21...

  • Page 99: Delivery

    Delivery Delivery Unpacking, Included in Delivery - 1 Sensor scanCONTROL 29xx - 1 Assembly instructions - 1 Sensor inspection log - 2 Protective caps PCR3000-5 Multifunction cable; long; for power supply, trigger and RS422; M12x1 screw connector and free cable ends Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur.

  • Page 100: Mounting And Installation

    Mounting and Installation Mounting and Installation Attachment and Mounting - using 2 or 3 screws M5, screwed directly - using 2 or 3 screws M4, screwed pushed through Depending on the installation position it is recommended to determine the position of the sensor for example by adjusting screws on the specially marked attachment points.
  • Page 101 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 89 (3.50) 85.75 (3.38) 79 (3.11) 75.5 (2.97) M5 10 5.2 x 90° (on both sides) 9 (.35) 3 (.12) 22.4 (.88) 10 (.39) 9.6 (.38) 56.5 10.4 (2.22) (6.4°) SMR = Start of measuring range MMR = Midrange...
  • Page 102 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 85.75 (3.38) 89 (3.50) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 x 90° (on both sides) 9 (.35) 3 (.12) 29.3 (1.15) 29.1 (1.15) 25 (.98) 23.4 (.92) 23.2 (.91) MR extended ≥...
  • Page 103 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 89 (3.50) 85.75 (3.38) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 x 90° (on both sides) 9 (.35) 3 (.12) 60 (2.36) 58 (2.28) 42 (1.65) 40 (1.57) MR extended ≥...
  • Page 104 Mounting and Installation Recommended Recommended attachment point attachment point 96 (3.78) 85.75 (3.38) 89 (3.50) 79 (3.11) 75.5 (2.97) 10 (.39) ø 5.2 (o.2) x 90° (on both sides) 9 (.35) 3 (.12) 190 (7.48) SMR 290 (11.42) EMR MR = Measuring range SMR = Start of measuring range MMR = Midrange SMR = Start of measuring range...
  • Page 105 Mounting and Installation 143.5 (5.65) 120.8 (4.76) 100 (3.94) 83.1 (3.27) 58.5 (2.30) MR extended ≥ 125 (4.92) 190 (7.48) SMR 240 (9.45) MMR 290 (11.42) EMR MR = Measuring range SMR = Start of measuring range MMR =Midrange MR extended ≤...

  • Page 106: Connections

    Mounting and Installation Connections 5.2.1 General 1 Ethernet socket 2 Multifunction socket (Power supply, IO) Fig. 16 Output sockets arrangement Designation Sensor connector Cable color Notes Connection view PCR3000-x + 11 V - 30 V DC (rated value 24 V); max. 500 mA blue +Laser on/off white...

  • Page 107: Power Supply

    Mounting and Installation 5.2.2 Power Supply Connector multifunction socket, see Fig. 16, assignment, see Fig. 17. Connect the multifunc- Range: 11 V – 30 V (rated value 24 V) DC; load maximal 500 mA tion socket only when The operating voltage is protected against reverse polarity. switched off the power supply is switched off.

  • Page 108: Rs422, Synchronization

    Mounting and Installation 5.2.3 RS422, Synchronization Connector multifunction socket, see Fig. 16, assignment, see Fig. 17. The scanCONTROL 29xx sensor has a RS422 port according to EIA standards, which can be parameterized as input or output via software. scanCONTROL 29xx The RS422 port can be used to synchronize multiple sensors with each other, triggering or measured value supports Power over output (for example Modbus).
  • Page 109 Mounting and Installation The multifunction socket can be used with either of the following configurations: Configuration Direction Standard setting for terminating resistor R Half-duplex, serial communi- input/output cation with 115200 Baud Half-duplex, serial communi- input/output cation with 57600 Baud Half-duplex, serial communi- input/output cation with 38400 Baud Half-duplex, serial communi-...

  • Page 110: Switching Inputs

    Mounting and Installation 5.2.4 Switching Inputs Connector multifunction socket, see Fig. 16, assignment, see Fig. 17. Type1 Type 2 scanCONTROL 29xx Transistor Switch 10 kOhm In 1 In 2 In 3 Isolation TTL or 5 V (High) HTL or 24 V (High) Fig.
  • Page 111 Mounting and Installation The multifunction socket can be used with either of the following configurations: Configuration Encoder with index, positive edge works with the index Encoder without index, additionally external trigger possible Trigger External trigger Trigger External trigger, load up to 4 user modes Trigger Mode Bit 0 Mode Bit 1...

  • Page 112: Ethernet Connection

    Mounting and Installation 5.2.5 Ethernet Connection Connector “Ethernet“, see Fig. 16. The Ethernet connection is the standard connection to the PC. The sensor supports the transmission with 100 Mbit and 1 Gbit. RJ45 connector 8-pin. screw connector (sensor side) Pin no. Color stranded hook-up wire SCR3000A-x Pin no.
  • Page 113 The sensor supports jumbo frames up to 4096 bytes/packet (payload), but supplies have to be then all the network components must also support jumbo frames of this size. galvanically isolated. Use the program SensorFinder.exe for network configuration. This program is available online at CD eliminiert! https://www.micro-epsilon.de/download/software/SensorFINDER.zip. scanCONTROL 29xx Page 36...

  • Page 114: External Laser Switching (Optional)

    Mounting and Installation 5.2.6 External Laser Switching (Optional) Connector multifunction socket, see Fig. 16, assignment, see Fig. 17. Function - Laser on: Voltage between +laser on/off and -laser on/off 2.8 V… 31 V, I < 5 mA - Laser off: Voltage between +laser on/off and -laser on/off < 0.8 V or open Sensors of laser class 3B (IIIB) need an external key switch to switch off the laser.

  • Page 115: Installation Instructions

    - The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm. - MICRO-EPSILON recommends the use of the optionally available power supply PS2020, Din rail mounting, input 230 VAC, output 24 VDC/2.5 A.

  • Page 116: Operation Of The Sensor With A Pc

    Operating and Demonstration Programs For sensor operation, several programs are available. You will find them online on the sensor product website or in the Download area: https://www.micro-epsilon.com/2D_3D/laser-scanner/Software/downloads/ - The scanCONTROL Developer Tool program supports scanner parameterization and user-friendly visual- ization of profile data.

  • Page 117: Installation

    Operation of the Sensor with a PC Installation 6.3.1 Requirements The following minimum system specification is necessary for the operation of the scanCONTROL software packages: scanCONTROL Configuration Tools - Windows 7, Windows 8 or 8.1, Windows 10 (each 32 bit and 64 bit) - 1-GHz or faster (32 bit and 64 bit) / min.

  • Page 118: Instructions For Operation

    Operation of the Sensor with a PC Instructions for Operation 6.4.1 Measuring Field Selection The optical design of the sensor satisfies the so-called “Scheimpflug condition” which ensures optimum mapping over the complete measuring range. In doing so, the measuring range is mapped on a rectangu- lar matrix.
  • Page 119 Operation of the Sensor with a PC Fig. 23 Predefined measuring fields scanCONTROL 29xx Page 42...
  • Page 120 Operation of the Sensor with a PC The measuring field can be restricted by omitting complete matrix areas in order to suppress interfering im- age ranges. The following measuring fields are used in the demonstration program, see Chap. 6.2. Name Index Large Standard...

  • Page 121: Calibration

    Operation of the Sensor with a PC 6.4.2 Calibration The calibration of the sensor is performed using the complete matrix and is independent from the selected measuring field. The trapeze form of the measuring field is produced from the projection onto the sensor matrix. The standard measuring range is framed in the center.

  • Page 122: Automatic Exposure Time Regulation

    Operation of the Sensor with a PC 6.4.3 Automatic Exposure Time Regulation The automatic exposure time regulation facilitates the recording of the profile with optimum exposure time (shutter time). The Exposure time preset by the user is used as the starting value for the automatic exposure time regu- lation.
  • Page 123 Operation of the Sensor with a PC Fig. 26 Screenshot of scanCONTROL Configuration Tools with automatic shutter Exposure time preset by the user Result of auto exposure scanCONTROL 29xx Page 46...

  • Page 124: Error Influences

    Operation of the Sensor with a PC Error Influences 6.5.1 Reflection of the Target Surface The sensor basically evaluates the diffuse portion of the laser line reflections. Any statement about a mini- mum reflection factor is only possible with reservations. A preliminary examination is necessary for using the sensor on transparent or reflecting objects.

  • Page 125: External Light

    Operation of the Sensor with a PC 6.5.4 External Light An interference filter in the sensor is present for suppression of external light. In general, the shielding of external light directly emitted on the target or reflected in the sensor must be ensured using protective covers or similar.

  • Page 126: Shadowing Effects

    Operation of the Sensor with a PC 6.5.7 Shadowing Effects - Receiver: The laser line can disappear completely or partially behind steep edges. The receiver then does not „see“ these areas. - Laser line: The fan-shaped form of the laser line inevitably results in partial shadowing at vertical edges. In order to make these areas visible, only changing the sensor or object position helps.

  • Page 127: Cleaning

    scanCONTROL Output Unit Cleaning A periodically cleaning of the protective housings is recommended. Dry cleaning This requires a suitable optical antistatic brush or blow off the panels with dehumidified, clean and oil free compressed air. Wet cleaning Use a clean, soft, lint-free cloth or lens cleaning paper and pure alcohol (isopropanol) for cleaning the protec- tive housing.

  • Page 128: Scancontrol Output Unit - Components

    scanCONTROL Output Unit scanCONTROL Output Unit - Components - Output Unit Basic, consisting of: ƒ Ethernet Fieldbus Coupler with system supply unit (OU-Fieldbus Coupler/Ethernet) ƒ 24V DC power supply filter (OU-Filter module) and termination module (OU-Bus termination module) - Digital output terminal - Analog output terminal Status voltage supply Status...

  • Page 129: Connect The Power Supply

    scanCONTROL Output Unit Connect the Power Supply 13 14 LINK ETHERNET ACT 1 LINK OU-Filter module Ñ 0: WBM 255: DHCP Digital output mod- ules need a field supply of 5 VDC or 24 VDC depending on the module type. 750-626 OU Fieldbus Coupler System supply...

  • Page 130: Commissioning Scancontrol Output Unit

    2910/2960 and the output unit operate now as an independent measurement system and the digital and analog signals are output via the assigned ports. Specification of the Components 7.4.1 Output Unit Basic Micro-Epsilon order no. 6414073 Consists of - OU-Fieldbus Coupler/Ethernet - OU-Filter module - OU-Bus termination module...
  • Page 131 scanCONTROL Output Unit - Interfaces: 2x Ethernet to connect scanCONTROL 2910/2960 sensors. - Indicators (Status LED’s, for detailed description refer to the manual of the OU-Fieldbus Coupler/Ethernet) - The system supply is already mounted to the Fieldbus Coupler. Fig. 30 OU-Fieldbus Coupler/Ethernet with system supply module System data Max.

  • Page 132: Supported Modules

    - 8-Channel digital output module; DC 24 V; 0.5 A; low-side switching; 8 actors; short circuit prooved; Micro-Epsilon order no. 0325131; power supply through power jumper contacts - 4-Channel analog output module; 0 - 10 V; Micro-Epsilon order no. 0325135, see Chap. 7.4.4 - 4-Channel analog output module;...

  • Page 133: Ou-Digitalout/8-Channel/Dc24 V/0.5 A/High-Side Switching/8 Actuators

    Output Unit 7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators - Micro-Epsilon order no. 0325115 - The 8-Channel digital output module DC 24V 0.5 A is short-circuit- proofed, high-side switching, for TS35, CAGE CLAMP® connec- tions, 8 actuators. - The field level is galvanically isolated to the system level.

  • Page 134: Ou-Analogout/4-Channel/0-10 V

    Output Unit 7.4.4 OU-AnalogOut/4-Channel/0-10 V - Micro-Epsilon order no. 0325135 - 4-Channel analog output module DC 0-10 V - Indicators (Status-LED’s, for detailed description refer to manual of the 4-Channel analog output module DC 0-10 V) - Voltage range is terminal-related 0 to +10 V and can not be extended by changing the appropriate setting in scanCONTROL Configuration Tools.

  • Page 135: Scancontrol Gateway

    scanCONTROL Gateway scanCONTROL Gateway scanCONTROL Gateway allows for scanCONTROL SMART sensors to be integrated into various fieldbus systems: - PROFINET - EtherNet/IP - EtherCAT All measurement results obtained Gateway parameterization from the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC Sensor via one of these fieldbus systems.

  • Page 136: Liability For Material Defects

    Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for mate- rial defects.

  • Page 137: Error Codes

    Error Codes Error Codes (— LED state lights for a long time lang, • LED state lights briefly) Flashing Cause Remedy Notes sequence Group: Loading / saving configuration Only previously stored Mode not found. Select different one. modes can be called up. 2x short Contact manufacturer, return Should not occur in normal...
  • Page 138 Error Codes Flashing Cause Remedy Notes sequence Data overflow during --.. Reduce profile frequency, transmission of the data via Data can be impaired. increase packet size. 2x long, 3x short Ethernet --….. Reduce profile frequency, se- Error during calculation Data can be impaired. lect faster calculation mode.
  • Page 139 Appendix| Accessories Appendix Accessories A 1.1 Recommended Accessories PS2020 Power supply for DIN rail mounting, input 230 VAC, output 24 VDC/2.5 A for maximum 2 sensors scanCONTROL 29xx at the same time. scanCONTROL 26xx Page 62...
  • Page 140 Appendix| Accessories A 1.2 Optional Accessories PCR3000-x Multifunction cable, suitable for use with drag chains and robots length x = 2, 5, 10, 15, 20, 25, 35 m cable 6x2x0.14 shielded, with integrally cast 12-pole M12x1 screw con- nector and free cable ends (2.09) SCR3000A-x Ethernet connection cable,...
  • Page 141 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751303-A082040HDR Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 MICRO-EPSILON MESSTECHNIK info@micro-epsilon.com · www.micro-epsilon.com *X9751303-A08* www.micro-epsilon.com/contact/worldwide/ Your local contact:...
  • Page 142 Photoelectric sensor BOS 5K-PO-IX10-S75 BOS011R 1) Emitter 2) Optical axis 3) Receiver 4) Sensitivity 5) Output function 6) Stability 7) Power „ Photoelectric sensor „ Series 5K „ Infrared „ up to 20 m General attributes Voltage drop Ud max. (at Ie) 2.0 V Adjuster Potentiometer 270°...
  • Page 143 Photoelectric sensor BOS 5K-PO-IX10-S75 BOS011R Internet www.balluff.com For definitions of terms, see main catalog BOS011R_229642_22/07/15 2(2) Balluff Germany +49 (0) 7158 173-0, 173-370 Subject to change Balluff USA 1-800-543-8390 Balluff China +86 (0) 21-50 644131...
  • Page 144 Optosensoren Lichttaster mit Hintergrundausblendung BOS 5K-..-RH12- Nr. 851 227 D • Ausgabe 0611 Lichttaster mit Stecker BOS 5K-PS-RH12-S75 Hellschaltung Schließer (Pin 4) BOS 5K-PO-RH12-S75 Dunkelschaltung Öffner (Pin 2) BOS 5K-NS-RH12-S75 Hellschaltung Schließer (Pin 4) BOS 5K-NO-RH12-S75 Dunkelschaltung Öffner (Pin 2) Lichttaster mit Kabel BOS 5K-PS-RH12-02 Hellschaltung...
  • Page 145 Anschlüsse Technische Daten Optisch Öffner Pin 2, Tastweite (HGA-Bereich) 40...200 mm dunkel- Lichtsender Rotlicht schaltend Elektrisch Betriebsspannung U 10...30 V DC Leerlaufstrom I < 30 mA Bemessungs-Betriebsstrom I 100 mA Spannungsfall U bei I < 2 V Schließer Pin 4 Ein-/Ausschaltverzögerung 1 ms hellschaltend...
  • Page 146 Optosensors Diffuse reflectiv with background supression BOS 5K-..-RH12- No. 851 227 E • Edition 0611 Diffuse reflective with connector BOS 5K-PS-RH12-S75 Light-on N.O. (Pin 4) BOS 5K-PO-RH12-S75 Dark-on N.C. (Pin 2) BOS 5K-NS-RH12-S75 Light-on N.O. (Pin 4) BOS 5K-NO-RH12-S75 Dark-on N.C.
  • Page 147 Connections Technical Data Optical N.C. Pin 2, Operating distance 40...200 mm dark-on Emission type red light Electrical Supply voltage U 10...30 V DC No-load current I < 30 mA Effective operating current I 100 mA Voltage drop U at I <...
  • Page 148 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series DC-UPS WITH INTEGRATED BATTERY ■ Compact and Easy to Install ■ Longest Buffer Time in Class ■ Easy Battery Access ■ Stable Output Voltage in Buffer Mode ■ Superior Battery Management for Longest Battery Life ■...
  • Page 149 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series NDEX NDEX General Description ..........1 17. EMC ..............14 Short-form Data ..........1 18. Environment ............. 15 Order Numbers............1 19. Protection Features .......... 15 Markings ..............1 20. Safety ..............16 Input ..............3 21. Approvals ............16 Output in Normal Mode ........4 22.
  • Page 150 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 5. I NPUT Input voltage nom. DC 24V Input voltage ranges nom. 22.5 to 30Vdc Continuous operation, see Fig. 5-1 30 to 35Vdc Temporarily allowed, no damage to the DC-UPS *) 35Vdc Absolute maximum input voltage with no damage to the DC-UPS 0 to 22.5Vdc The DC-UPS switches into buffer mode and delivers...
  • Page 151 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 6. O UTPUT IN ORMAL Output voltage in normal mode nom. DC 24V The output voltage follows the input voltage reduced by the input to output voltage drop. Voltage drop between input and max. 0.3V At 10A output current, see Fig.
  • Page 152 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 7. O UTPUT IN UFFER If the input voltage falls below a certain value (transfer threshold level), the DC-UPS starts buffering without any interruption or voltage dips. Buffering is possible even if the battery is not fully charged. Output voltage in buffer mode nom.
  • Page 153 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 8. B ATTERY The required 12V VRLA battery is included with this unit. For more details on battery requirements see chapter 26. Battery voltage nom. DC 12V Maintenance-free 12V VRLA lead acid battery. Battery voltage range 9.0 –...
  • Page 154 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 9. B UFFER The buffer time depends on the capacity and performance of the battery as well as the load current. The diagram below shows the typical buffer times of the standard battery. Buffer time with 5Ah high-current battery min.
  • Page 155 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 10. E FFICIENCY AND OWER OSSES Efficiency typ. 97.8% Normal mode, 10A output current, battery fully charged Power losses typ. 2.9W Normal mode, 0A output current, battery fully charged typ. 5.5W Normal mode, 10A output current, battery fully charged typ.
  • Page 156 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 12. C HECK IRING AND ATTERY UALITY ESTS The DC-UPS is equipped with an automatic “Check Wiring” and “Battery Quality” test. “Check Wiring” test: Under normal circumstances, an incorrect or bad connection from the battery to the DC-UPS or a missing (or blown) battery fuse would not be recognized by the UPS when operating in normal mode.
  • Page 157 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 13. R ELAY ONTACTS AND NHIBIT NPUT The DC-UPS is equipped with relay contacts and signal inputs for remote monitoring and controlling of the unit. Relay contacts: Ready: Contact is closed when battery is charged more than 85%, no wiring failure are recognized, input voltage is sufficient and inhibit signal is not active.
  • Page 158 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series Fig. 13-1 Contact control drawing for use in Haz-Loc environments Selected barriers must have entity parameters such that Hazardous Non Hazardous Voc < V max, Isc < I max, Location Location Ca > Ci + Ccable, La > Li + Lcable. Input Output For Ccable and Lcable, if the capacitance per foot...
  • Page 159 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 14. F RONT IDE AND LEMENTS Main unit shown below without battery compartment. A Power Port Quick-connect spring-clamp terminals, connection for input voltage and output voltage. Signal Port Plug connector with screw terminals, inserted from the bottom. Connections for the Ready, Buffering, Replace Battery relay contacts and for the Inhibit input.
  • Page 160 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 15. T ERMINALS AND IRING Power terminals Signal terminals Type Bi-stable, quick-connect spring- Plug connector with screw terminal. Finger-touch-proof clamp terminals. IP20 Finger- construction with captive screws for 3.5mm slotted touch-proof. Suitable for field- screwdriver.
  • Page 161 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 17. EMC The unit is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. CE mark is in conformance with EMC guideline 89/336/EC and 93/68/EC and the low-voltage directive (LVD) 73/23/EC, 93/68/EC.
  • Page 162 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 18. E NVIRONMENT Operational temperature 0°C to +40°C (32°F to 104°F) Full output power Storage temperature -20°C to +50°C (-4°F to 122°F) Storage and transportation Humidity 5 to 95% r.H. IEC 60068-2-30 Do not energize while condensation is present Vibration sinusoidal 2-17.8Hz: ±1.6mm;...
  • Page 163 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 20. S AFETY Output voltage SELV IEC/EN 60950-1 PELV EN 60204-1, EN 50178, IEC 60364-4-41 Max. allowed voltage between any input, output or signal pin and ground: 60Vdc or 42.4Vac Class of protection PE (Protective Earth) connection is not required Isolation resistance >...
  • Page 164 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 23. U UBSTANCES The unit does not release any silicone and is suitable for the use in paint shops. The unit conforms to the RoHS directive 2002/96/EC. Electrolytic capacitors included in this unit do not use electrolytes such as Quaternary Ammonium Salt Systems. Plastic housings and other molded plastic materials are free of halogens.
  • Page 165 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 25. I NSTALLATION OTES Mounting: The power terminals shall be located on top of the unit. An appropriate electrical and fire end-product enclosure should be considered in the end use application. Do not install unit in airtight housings or cabinets. The site in which the unit is located must have sufficient ventilation acc.
  • Page 166 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 26. R EPLACEMENT OF THE BATTERY The integrated battery should be replaced on a periodic basis, see chapter 28.1 for additional information. The replacement should be done by qualified personnel trained on battery handling. Caution! The terminals on the battery are always alive, therefore do not place items or tools on the battery! How to replace the battery: Step 1:...
  • Page 167 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 27. A CCESSORIES Battery The integrated battery should be replaced on a periodic basis, see chapter 28.1. As replacement the UZB12.051 can be used. UZB12.051 Battery type Highcurrent version VRLA lead-acid maintenance free battery 12V, 5Ah Design life 3 to 5 years...
  • Page 168 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 28. A PPLICATION OTES 28.1. B ATTERY EPLACEMENT NTERVALS Batteries have a limited life time. They degrade slowly beginning from the production and need to be replaced periodically. The design life figures can be found in the individual datasheets of the batteries and usually is specified according to the Eurobat guideline or according to the manufacturer’s specifications.
  • Page 169 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series Example for calculating the service life and the required replacement cycle: Parameters for the example: A 5Ah battery with a design life of 3-5 years is used (e.g. Yuasa battery which is used for type UZB12.051) The average ambient temperature is 30°C One buffer event consumes approx.
  • Page 170 UBC10.241, UBC10.241-N1 24V, 10A, DC-UPS U–Series 28.3. U SING THE NHIBIT NPUT The inhibit input disables buffering. In normal mode, a static signal is required. In buffer mode, a pulse with a minimum length of 250ms is required to stop buffering. The inhibit is stored and can be reset by cycling the input voltage.
  • Page 171 PLC  ME  Address  Named Address AB  Name  Type  Description  TWinCAT  O.Data[2].0  +0.0  Alive Signal  Bit  Alive Signal: Pulse with about 1 Hz.  1: measurement allowed  O.Data[2].1  +0.1  Enable Measurement  Bit  0: no measurement allowed  O.Data[2].2  +0.2  Start Measurement  Bit  1: start measurement (triggered with edge 0_1)  O.Data[2].3  +0.3  Stop Measurement  Bit  1: stop measurement (triggered with edge 0_1)  O.Data[2].4  +0.4  Reset Length Calculation  Bit  0_1: length calculation reseted to zero  O.Data[2].5  +0.5     Bit     O.Data[2].6  +0.6    ...
  • Page 172 1: sensor is dirty, please clean ‐ can only be checked  I.Data[2].5  +0.5  Sensor Dirty  Bit  during calibration  I.Data[2].6  +0.6  Axis in Parking Position  Bit  1: axis in parking position  I.Data[2].7  +0.7  Calibration Active  Bit  1: calibration in process  I.Data[2].8  +1.0     Bit     I.Data[2].9  +1.1     Bit     I.Data[2].10  +1.2     Bit     I.Data[2].11  +1.3     Bit     I.Data[2].12  +1.4     Bit    ...
  • Page 173 X9751254.256-A012081AHA MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15, 94496 Ortenburg, Germany © MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751254.256-A01* info@micro-epsilon.de · www.micro-epsilon.com...

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