Table Of Contents - Zepro Z 1500 Installation Instructions Manual

Contents
Contents
1 Important information ...............................................................................5
1.1 Attention! ...........................................................................................5
1.2 Technical support ..............................................................................5
1.3 Identification ......................................................................................6
1.4 CE marking ........................................................................................6
1.5 Product approval ..............................................................................6
1.6 Hydraulic oil .......................................................................................6
1.7 Guarantee .........................................................................................6
1.8 Repainting .........................................................................................7
1.9 Battery maintenance .........................................................................7
2 Safety rules .................................................................................................8
2.1 Moving parts - free movement ............................................................. 8
2.2 Connection of third-party equipment is forbidden ..............................8
2.3 Installation .........................................................................................8
3 Before installation ......................................................................................9
3.1 Vehicle chassis requirements ............................................................9
3.2 Statutory dimensions .........................................................................9
3.3 Calculating the installed dimensions ............................................... 11
3.4 Rear beam cut-outs .........................................................................14
3.5 Prepare the tail lift ...........................................................................15
3.6 Temporary connection .....................................................................17
4 Installation ................................................................................................20
4.1 Frame ..............................................................................................20
4.2 Platform ...........................................................................................23
4.3 Armstops .........................................................................................28
4.4 Sealing strip (horizontal) ..................................................................28
4.5 Sealing strip (vertical) ......................................................................28
4.6 Adjustable underrun protection .......................................................29
4.7 Purging the cylinders .......................................................................31
4.8 Platform tilt speed ............................................................................31
4.9 Angle sensor / Inclinometer .............................................................32
4.10 Controllers .......................................................................................34
5 Cable routing ............................................................................................37
5.1 General ............................................................................................37
5.2 Sizing electrical systems .................................................................38
5.3 Main power cable, earth cable, main fuse and main switch ............39
5.4 Control power cable ........................................................................41
5.5 Open platform alarm ........................................................................41
5.6 Foot controller / Warning lights ........................................................41
6 Connection ................................................................................................42
6.1 Cable grommet ................................................................................42
6.2 Connection ......................................................................................43
7 Powering up the tail lift ............................................................................51
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