Zepro Z 1500 Installation Instructions Manual page 21

Tail lift
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Installation
When installing on chassis with pre-drilled holes, pro-
ceed straight to Item 15.
9. When mounting on frame without pre-drilled holes,
first install using a screw in the grooved bracket
holes. Mark the centre of the vehicle frame in the
grooved bracket holes, then drill Ø14 mm holes In
the frame; see "6 Connection" on page 42
10. Bolt the mountings securely on the exterior of the
vehicle frame. Use M14x45 bolts and install the
associated washer and nut on the inside of the
vehicle frame. Install the bolts but do not tighten.
11. Check and fine trim the lift's position. Then
tighten the bolts with a torque wrench.
Tightening torque: 120 Nm.
12. Using a torque wrench, tighten the nuts holding
the U-profiles. Tightening torque: 280 Nm.
13. Drill holes in the vehicle frame for Ø14 mm at-
tachment bolts. Drill in the outer holes of each
mounting. Use M14x45 bolts and install the
associated washer and nut on the inside of the
vehicle frame. Installation must be performed
with at least 6 bolts in the outer holes. Do not
include the first screw installed in the grooved
hole. If necessary, it may now be moved to one
of the outer holes; see figure. Then tighten the
bolts with a torque wrench.
Tightening torque: 120 Nm.
14. Remove the mounting jig.
www.zepro.com
Z 1500/2000-135/155/175
35 mm
Figure 29. The frame mount requires at
least 35 mm of space between the ve-
hicle chassis and the support frame
D
Min. 20
Min. 260
Min. 6 pcs.
M14x45 10.9
120 Nm
Figure 30. Install the chassis bracket
with at least six M14x45 10.9 bolts
New hole
21

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