Related Manuals for EWM Pico 180 puls
Summary of Contents for EWM Pico 180 puls
- Page 1 Operating instructions Welding machine Pico 180 puls Pico 180 puls VRD (AUS) Pico 180 puls VRD (RU) 099-002003-EW501 Observe additional system documents! 01.02.2022...
- Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
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Page 3: Table Of Contents
Contents Notes on using these operating instructions Contents 1 Contents ............................3 2 For your safety ..........................5 Notes on using these operating instructions ................5 Explanation of icons ....................... 6 Safety instructions ........................7 Transport and installation ....................10 3 Intended use .......................... - Page 4 Contents Notes on using these operating instructions 6 Maintenance, care and disposal ....................32 General ..........................32 6.1.1 Cleaning ........................ 32 6.1.2 Dirt filter ......................... 32 Maintenance work, intervals....................33 6.2.1 Daily maintenance tasks ..................33 6.2.2 Monthly maintenance tasks .................. 33 6.2.3 Annual test (inspection and testing during operation) ..........
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Page 5: For Your Safety
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 6: Explanation Of Icons
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the u- Activate and release / Tap / Tip ser must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Correct / Valid... -
Page 7: Safety Instructions
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •... - Page 8 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
- Page 9 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
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Page 10: Transport And Installation
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines. - Page 11 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
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Page 12: Intended Use
3.3.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.3.2 Declaration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla- ration. -
Page 13: Part Of The Complete Documentation
Intended use Documents which also apply 3.3.6 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system. -
Page 14: Machine Description - Quick Overview
Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 Item Symbol Description Carrying strap > see 5.1.4.1 chapter Machine control > see 4.3 chapter Connection socket, "+" welding current • MMA: Electrode holder or workpiece lead connection •... -
Page 15: Rear View
Machine description – quick overview Rear view Rear view Figure 4-2 Item Symbol Description Main Switch Switching the machine on or off. Cooling air inlet Mains connection cable > see 5.1.7 chapter Connection socket, 19-pole Remote control connection 099-002003-EW501 01.02.2022... -
Page 16: Machine Control - Operating Elements
Machine description – quick overview Machine control – Operating elements Machine control – Operating elements Figure 4-3 Item Symbol Description Display, 3-digit Collective interference signal light For error messages, > see 7 chapter Excess temperature signal light In case of excess temperature, temperature monitors de-activate the power unit, and the excess temperature control lamp comes on. -
Page 17: Design And Function
Design and function Transport and installation Design and function WARNING Risk of injury from electrical voltage! Contact with live parts, e.g. power connections, can be fatal! • Observe the safety information on the first pages of the operating instructions! • Commissioning must be carried out by persons who are specifically trained in handling power sources! •... -
Page 18: Ambient Conditions
Design and function Transport and installation 5.1.3 Ambient conditions The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work. -
Page 19: Notes On The Installation Of Welding Current Leads
Design and function Transport and installation 5.1.5 Notes on the installation of welding current leads • Use an individual welding lead to the workpiece for each welding machine! Figure 5-2 • Fully unroll welding current leads, torch hose packages and intermediate hose packages. Avoid loops! •... -
Page 20: Stray Welding Currents
Design and function Transport and installation 5.1.6 Stray welding currents WARNING Risk of injury due to stray welding currents! Stray welding currents can destroy protective earth conductors, damage machines and electronic devices and cause overheating of components, leading to fire. •... -
Page 21: Mains Connection
Design and function Transport and installation 5.1.7 Mains connection DANGER Hazards caused by improper mains connection! An improper mains connection can cause injuries or damage property! • The connection (mains plug or cable), the repair or voltage adjustment of the device must be carried out by a qualified electrician in accordance with the respective local laws or nati- onal regulations! •... -
Page 22: Mma Welding
Design and function MMA welding MMA welding 5.2.1 Connecting the electrode holder and workpiece lead CAUTION Risk of crushing and burns! When changing stick electrodes there is a risk of crushing and burns! • Wear appropriate and dry protective gloves. •... -
Page 23: Hotstart
Design and function MMA welding 5.2.3 Hotstart The function hot start ensures a secure igniting of the arc and a sufficient heating to the still cold parent metal at the beginning of the welding process. The ignition takes place here with increased current (hot start current) over a certain time (hot start time). -
Page 24: Average Value Pulse Welding
Design and function MMA welding 5.2.6 Average value pulse welding Average value pulse welding means that two currents are switched periodically, a current average value (AMP), a pulse current (Ipuls), a balance ( ) and a frequency ( ) having been defined first. The predefined ampere current average value is decisive, the pulse current (Ipuls) is defined by the para- meter as a percentage of the current average value (AMP). -
Page 25: Expert Menu (Mma)
Design and function TIG welding 5.2.7 Expert menu (MMA) The Expert menu has adjustable parameters stored that don’t require regular setting. The number of pa- rameters shown may be limited, e.g. if a function is deactivated. Figure 5-13 Display Setting/selection Arcforce correction •... -
Page 26: Connecting The Shielding Gas Supply
Design and function TIG welding 5.3.1.1 Connecting the shielding gas supply Figure 5-14 Item Symbol Description Pressure regulator Shielding gas cylinder Output side of the pressure regulator Cylinder valve • Before connecting the pressure regulator to the gas cylinder, open the cylinder valve briefly to blow out any dirt. -
Page 27: Welding Task Selection
Design and function TIG welding Item Symbol Description Connection socket for "+" welding current Workpiece lead connection Output side of the pressure regulator Welding torch Connection socket, "-" welding current Welding current lead connection for TIG welding torch • Insert the welding current plug on the welding torch into the welding current connection socket and lock by turning to the right. -
Page 28: Average Value Pulse Welding
Design and function TIG welding 5.3.5 Average value pulse welding Average value pulse welding means that two currents are switched periodically, a current average value (AMP), a pulse current (Ipuls), a balance ( ) and a frequency ( ) having been defined first. The predefined ampere current average value is decisive, the pulse current (Ipuls) is defined by the para- meter as a percentage of the current average value (AMP). -
Page 29: Expert Menu (Tig)
Design and function Arc length restriction (USP) 5.3.6 Expert menu (TIG) The Expert menu has adjustable parameters stored that don’t require regular setting. The number of pa- rameters shown may be limited, e.g. if a function is deactivated. Figure 5-20 Display Setting/selection Start current (as percentage, dependent on main current) -
Page 30: Remote Control
Design and function Remote control Remote control The remote controls are operated on the 19-pole remote control connection socket (analogue). 5.6.1 RT1 19POL Functions • Infinitely adjustable welding current (0% to 100%) depending on the preselected main current on the welding machine. 5.6.2 RTG1 19POL Functions... -
Page 31: Machine Configuration Menu
Design and function Machine configuration menu Machine configuration menu Figure 5-21 Display Setting/selection Calibration The machine will be calibrated for approx 2 seconds each time it is switched on. Exit the menu Exit Machine configuration Settings for machine functions and parameter display Dynamic power adjustment >... -
Page 32: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed. -
Page 33: Maintenance Work, Intervals
A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-002003-EW501 01.02.2022... -
Page 34: Disposing Of Equipment
Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html. -
Page 35: Rectifying Faults
Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dea- ler. -
Page 36: Display Machine Control Software Version
Rectifying faults Display machine control software version Error message Possible cause Remedy Start signal set in the event of er- Do not press the torch trigger or the foot-opera- rors ted remote control Temperature error Allow the machine to cool down Mains overvoltage Switch off the machine and check the mains vol- tage... -
Page 37: Resetting Welding Parameters To The Factory Settings
Rectifying faults Resetting welding parameters to the factory settings Resetting welding parameters to the factory settings All customised welding parameters that are stored will be replaced by the factory settings. Figure 7-1 Display Setting/selection Calibration The machine will be calibrated for approx 2 seconds each time it is switched on. Initialising Keep the push-button pressed until is shown on the display. -
Page 38: Technical Data
Technical data Pico 180 Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! Pico 180 Welding current (I 5 A to 180 A Welding voltage according to standard (U 20,2 V to 27,2 V 10,2 V to 17,2 V Duty cycle DC at 40°... -
Page 39: Accessories
Accessories Transport system Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. Transport system Type Designation Item no. Trolly 35-1 Transport vehicle 090-008629-00000 Remote controls and accessories Type Designation Item no. RT1 19POL Remote control current 090-008097-00000... -
Page 40: Appendix
Appendix Parameter overview – setting ranges Appendix 10.1 Parameter overview – setting ranges Parameters/function Setting range MMA (MMA) Main current (AMP) Hot start current (AMP%) Hot start time (sec) 20,0 Arcforce correction Pulse frequency Pulse balance Pulse current Arc length restriction Pulse welding (average value pulses) TIG (TIG) Main current AMP... -
Page 41: Searching For A Dealer
Appendix Searching for a dealer 10.2 Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-002003-EW501 01.02.2022...
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