KYMCO NEXXON 50 Service Manual page 107

10
. CRANKCASE/CRANKSHAFT/KICK
STARTER/TRANSMISSION
Turn the outer races of the crankshaft
bearings with your fingers. The bearings
should turn smoothly and quietly.
Also check that the inner races of the
bearings fit tightly on the crankshaft.
Check the timing sprocket for wear or
damage.
KICK STARTER DISASSEMBLY
Remove the Snap Ring.
Remove the circlip.
Remove the
Starter ratchet
Remove the starter ratchet and spring.
Pry out the circlip and thrust washer.
Removethe kick starter pinion.
KICK STARTER ASSEMBLY
Assemble the kick starter spindle in the
reverse order of disassembly.
INSTALLATION
Install the crankshaft and kick starter to the
left crankcase.
＊
Align the punch mark of the kick starter
spindle with the punch mark on the
starter driven ratchet.
Timing Sprocket
Starter Ratchet
Kick Starter Spindle
Pinion Gear
Starter Driven Ratchet
NEXXON 50
Bearing
Snap Ring
Spring
Starter ratchet
Circlip And Trust Washer
Circlips
Spring
10-6