Banner DXMR110-8K Instruction Manual

Io-link master
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DXMR110-8K IO-Link Master Instruction Manual
April 10, 2023
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Banner Engineering Corp. All rights reserved.

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Summary of Contents for Banner DXMR110-8K

  • Page 1 DXMR110-8K IO-Link Master Instruction Manual April 10, 2023 © Banner Engineering Corp. All rights reserved.
  • Page 2: Table Of Contents

    Wiring for the DXMR110-8K ........6...
  • Page 3 Chapter: 7 Accessories for the DXMR110-8K ....... . . 30 Chapter: 8 Product Support and Maintenance .
  • Page 4: Io-Link Overview

    IO-Link device and the higher-level control system. An IO-Link master can have several IO-Link ports, and only one IO-Link device can be connected to each port. IO-Link hubs such as Banner's R90C-4B21-KQ or IO-link converters make it possible to integrate devices without an IO-Link output in automation systems via IO-Link.
  • Page 5: Combining Io-Link Devices With Different Specifications

    Only IO-Link v1.0 devices can be operated on the IO-Link v1.0 masters • IO-Link v1.0 and v1.1 devices can be operated on the IO-Link v1.1 masters IO-Link devices with IO-Link specification V1.0 do not support backup and restore features (data storage). © Banner Engineering Corp. www.bannerengineering.com...
  • Page 6: Dxmr110-8K Overview

    Banner's DXMR110-8K IO-Link Master consolidates data from multiple sources to provide local data processing as well as accessibility for host systems as a platform for the Industrial Internet of Things (IIoT). The DXMR110-8K IO-Link Master 8-port IO-link device serves as the gateway for the connection of up to eight IO-link devices including sensors, lighting products, IO-link hubs, and more.
  • Page 7: Dxmr110-8K Models

    Software. The DXMR110-8K uses fixed slot sizes and locations in the Local Registers for the input and output values. Supported module sizes are 64, 128, 256, and 512 bytes, which range from 32 to 256 in the DXMR110-8K's Local Registers.
  • Page 8 25 mm [0.98”] [0.98”] [0.98”] 11 X M12 x 1.0 M12 x 1.0 91.1 mm 25 mm [3.59”] [0.98”] 30 mm [1.18”] 2 X Ø4.5 40 mm 35 mm [1.57”] [1.38”] Figure 1: DXMR110-8K Dimensions © Banner Engineering Corp. www.bannerengineering.com...
  • Page 9: Quick Start Guide

    UICK TART UIDE 3. Quick Start Guide 3.1. Apply Power to the Controller Follow these instructions to apply 12–30 V DC power to the DXMR110-8K using a wall plug. REREQUISITE Required equipment: • DXMR110-8K IO-Link Master • PSW-24-1 Wall plug power supply; 24 V DC, 1 A (or equivalent 24 V DC M12 power supply) Connect the PSW-24-1 power supply to the male M12 connector on the DXMR110-8K, Port 0.
  • Page 10: Configuration Instructions

    3.2. Configuration Instructions 3.2.1. DXM Configuration Software Configure the DXMR110-8K using the configuration software. Use this software to customize your configuration and to process data from the Controller. Download the latest version of all configuration software from http://www.bannerengineering.com. For more information on using the DXM Configuration Software, refer to the instruction manual (p/n 209933).
  • Page 11: Configuring The Dxmr110-8K Controller

    Web server using an Ethernet connection. This configuration file governs all aspects of the DXM operation. The DXM Configuration Software allows the user to define parameters for the DXMR110-8K, then saves the configuration in an XML file on the PC.
  • Page 12 Figure 3: Opening splash screen for Traditional Setup mode When the Select DXM Model drop-down is set to DXMR110-8K, a new network discovery table is displayed. Click Scan Network for DXMs to detect DXM devices on the host computer's network. Discovered DXMs are listed in the network discovery table. Double-click any row entry to connect to that DXM.
  • Page 13: Modify Multiple Registers

    Follow these instructions to change the DXMR110-8K's IP address. ONTEXT By default, the DXMR110-8K is set to a static IP address of 192.168.0.1. The IP address can be changed by using the DXM Configuration Soft- ware and updating the XML.
  • Page 14: Save And Upload The Configuration File

    Fasteners must be of sufficient strength to guard against breakage. The use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the DXMR110-8K accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length.
  • Page 15: Controller Connections For The Dxmr110-8K

    4.1. Status Indicators for the DXMR110-8K The DXMR110-8K 8-Port IO-Link Hub has two LED indicators for pin 2 and pin 4 for each IO-link port to provide indication visibility. There is also an additional amber LED indicator to indicate power to the IO-link master.
  • Page 16: Internal Local Registers (Modbus Id 199)

    Local Registers are used as basic storage registers and as the common data exchange mechanism. External Modbus device registers can be read into the Local Registers or written from the Local Registers. The DXMR110-8K, as a Modbus master device or a Modbus slave device, exchanges data using the Local Registers.
  • Page 17 Statistical counts of connections, disconnections and forced disconnects 22033–22034 Http Push Successes when the DXM controller creates a connection using HTTP non-encrypted 22035–22036 Http Push Failures Last DXMR110-8K push status • 0 = Initial state, no push attempt as finished yet 22037–22038 Http Push Last Status •...
  • Page 18: Connecting To Remote Io-Link Devices

    4.4. Connecting to Remote IO-Link Devices Use the DXMR110-8K's IO-link ports for connecting IO-Link devices and digital sensors, lights, and actuators. All ports use a 4-pin M12 female connector to connect to remote devices. No additional wiring is required if the sensors use compatible wiring.
  • Page 19: Replacing An Io-Link Device During Operation (Backup/Restore Mode)

    DXMR110-8K at: https://www.bannerengineering.com/us/en/products/part.814332.html. Like the DXM Configuration Software, this software enables you to configure port settings for the DXMR110-8K. It also has the ability to configure Banner IO-link Devices connected to the DXMR110-8K and to configure the IP address settings of the DXMR110-8k and DXMR90-4K IO-Link masters.
  • Page 20 DXMR110-8K ONTROLLER ONNECTIONS FOR THE Figure 3: IO-Link configuration start page Figure 4: IO-Link configuration to select Ethernet © Banner Engineering Corp. www.bannerengineering.com...
  • Page 21: Configuration Instructions

    5. Configuration Instructions 5.1. Set the Controller to use Authentication The DXMR110-8K can be configured to send login and password credentials for every HTTP packet sent to the webserver. This provides another layer of security for the webserver data. ONTEXT Configuration requires both the webserver and the DXMR110-8K to be given the same credentials for the login and password.
  • Page 22: Controller Configuration Authentication

    Change the Admin Password • Remove the Admin Password To change or remove an admin password, the current password must be supplied. The DXMR110-8K must be connected to the PC to change the administration password. 5.2. Register Flow and Configuration The DXMR110-8K register data flow goes through the Local Registers, which are data storage elements that reside within the processor.
  • Page 23: Saving And Loading Configuration Files

    Define a DXM local register as EIP Originator > DXM when the host PLC (Originator) will send data to the DXMR110-8K local register (DXM). Define a DXM local register as EIP DXM > Originator when that register data will be sent from the DXMR110-8K (DXM) to the host PLC (Orig- inator).
  • Page 24: Commissioning And Connecting Io-Link Devices To A Rockwell Plc With Add-On Instructions

    IO-Link Master AOI is custom-made for a given brand of IO-Link Master. Add and configure the relevant Banner IO-Link Master AOI in your ladder logic program first; then add and configure Banner IO-Link Device AOIs as desired, linking them to the Master AOI as shown in the relevant AOI documentation.
  • Page 25: Push Retries

    The five retry attempts immediately follow each other. After all attempts are exhausted, the register data packet is lost. At the next sched- uled time, the DXMR110-8K attempts to send only the new data. Any past data that the DXMR90 was unable to push is lost and cannot be recov- ered.
  • Page 26: Profinet

    The PROFINET data type and data size to/from the DXM Controller is configurable. The PROFINET data is processed from the Local Register of the DXM Controller. Configure the IO-Link ports in the XML according to the modules selected for each port © Banner Engineering Corp. www.bannerengineering.com...
  • Page 27: Save And Upload The Configuration File

    Direction x001 x017 x506 x507 IO-Link In/Out 0x45 0x01 Bidirectional 32/32 Byte + Status x051 x067 x851 x859 x001 x009 x506 x507 IO-Link In/Out 0x46 0x01 Bidirectional 16/16 Byte + Status x051 x059 x851 x859 © Banner Engineering Corp. www.bannerengineering.com...
  • Page 28: Example Configuration

    3 with PD Size between 1 and 2 bytes Slot 5 Digital Output Use SIO Output mode on Port 4 Slot 10 ISDU 190 Byte + Status ISDU read/write access for all ports in IO-Link mode © Banner Engineering Corp. www.bannerengineering.com...
  • Page 29: Configuration Instructions

    The Install general station decription file window opens. ESULT Click the More options (...) icon to the right of the Source path field and browse to the location the DXM GSD file was downloaded to. © Banner Engineering Corp. www.bannerengineering.com...
  • Page 30: Change The Device Ip Address

    FTER OMPLETING If the DXM GSD file does not install properly, save the log and contact Banner Engineering Corp. 6.5.2. Change the Device IP Address Follow these instructions to change the IP address of the DXM device using the Siemens TIA Portal (v14) software. Use these instructions as a basis if you are using another controller (PLC).
  • Page 31 13. Select Assign IP address under Functions. 14. Click Accessible devices. The Select device window searches the network for available devices. ESULT 15. Determine the device to be adjusted via the MAC address and select it. © Banner Engineering Corp. www.bannerengineering.com...
  • Page 32: Change The Device Name

    The Assign PROFINET device name window displays. The software searches for devices of the same type. ESULT Enter the desired name in the PROFINET device name field. Note that each name can be used only once. Click Assign name. The device now has a PROFINET name. ESULT © Banner Engineering Corp. www.bannerengineering.com...
  • Page 33: Accessories For The Dxmr110-8K

    DXMR110-8K CCESSORIES FOR THE 7. Accessories for the DXMR110-8K Power Supplies • PSD-24-4—DC Power Supply, Desktop style, 3.9 A, 24 V DC, Class 2, 4-pin M12/Euro-style quick disconnect (QD) • PSDINP-24-06—DC power supply, 0.63 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rated •...
  • Page 34 40 mm M12 x 1 max. Straight BCD-M12DM-M12DM-1M 1 m (39 in) • 1 = White/Orange 40 mm max. • 2 = White/Green ø 14.5 • 3 = Orange M12 x 1 • 4 = Green © Banner Engineering Corp. www.bannerengineering.com...
  • Page 35: Product Support And Maintenance

    Red/green/blue on port 5: IO-Link Port 5 Status Application Note Red/green/blue on port 6: IO-Link Port 6 Status When connecting external devices to the DXMR110-8K, it is important that Red/green/blue on port 7: IO-Link Port 7 Status the power consumption of the IO-Link master and connected devices...
  • Page 36: File System And Archive Process

    Ethernet network connection. In a continuing effort to provide the best operation for the DXM, stay connected with Banner Engineering Corp to hear about the latest updates through the Banner website. Create a login today to stay informed of all Banner product releases.
  • Page 37: Feature Requests

    When using other antennas, verify you are not exceeding the transmit power levels allowed by local governing agencies. This device has been designed to operate with the antennas listed on Banner Engineering’s website and having a maximum gain of 9 dBm. Antennas not included in this list or having a gain greater than 9 dBm are strictly prohibited for use with this device.
  • Page 38: Banner Engineering Corp Limited Warranty

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.

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