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Banner SureCross DX80 Product Manual

Wireless i/o network
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SureCross™ DX80
Wireless I/O Network
Product Manual
Printed in USA
05/07
P/N 132607

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Summary of Contents for Banner SureCross DX80

  • Page 1 SureCross™ DX80 Wireless I/O Network Product Manual Printed in USA 05/07 P/N 132607...
  • Page 2 This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. more information. P/N 132607 Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com...

  • Page 3: Table Of Contents

    Index....................40 Banner Engineering Corp. • Minneapolis, MN U.S.A.

  • Page 4: Introducing The Surecross™ Dx80 Wireless System

    PLC and/or PC software. The SureCross DX80 network is a deterministic system—the network identifies when the radio signal is lost and drives relevant outputs to user-defined conditions. Once the radio signal is reacquired, the network returns to normal operation.

  • Page 5: Features

    Site Survey (RSSI) and modify other DX80 configuration parameters without the use of a PC or other external software interfaces. On the Node, after 15 minutes of inactivity, the LCD goes blank. Press any button to refresh the display. 5-Pin M12 Euro-style quick-disconnect serial port Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 6: Dx80 Gateway Pro

    DX80 configuration parameters without the use of a PC or other external software interfaces. On the Node, after 15 minutes of inactivity, the LCD goes blank. Press any button to refresh the display. 5-Pin M12 Euro-style quick-disconnect serial port Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 7: Dx83 Ethernet Bridge

    RS485 / D1 / B /+ White/Blue Blue dc common Orange Black RS485 / D0 / A / - Blue Gray Comms Gnd NOTE: Terminal block GND = dc common Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 8: Dx80 Gateway And Node Wiring Chamber

    The Gateway Pro has no serviceable parts inside the housing and no wiring chamber. During setup or standard operation, there should not be a need to open the Gateway Pro. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 9: Dx80 Gateway And Node Dimensions

    65.0 mm 80.3 mm 19 mm (2.56”) (3.16”) 127 mm (0.75”) (5”) 7.65 mm (0.30”) 60 mm (2.36”) 14.67 mm (0.578”) 80.8 mm (3.18”) 120 mm (4.72”) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 10: Dx80 Gateway Pro Dimensions

    DX80 Gateway Pro Dimensions 65.0 mm (2.56”) 7.9 mm (0.31”) 65.0 mm 80.3 mm (2.56”) (3.16”) 136mm (5.35”) 7.65 mm (0.30”) 60 mm (2.36”) 14.67 mm (0.578”) 80.8 mm (3.18”) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 11: Dx83 Ethernet Bridge Dimensions

    65.0 mm (2.56”) 7.9 mm (0.31”) 136 mm (5.35”) 65.0 mm 80.3 mm (2.56”) (3.16”) 7.65 mm (0.30”) 60 mm (2.36”) 14.67 mm (0.578”) 80.8 mm (3.18”) Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 12: Setup - Wireless Network

    *** At any point in the menu system, double-clicking Button 2 twice returns to the top level menu. Navigating the menu: * indicates a top level menu option ( ) indicates a sub-menu item No characters indicate the value of the previous item Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 13: Dx80 Node Setup Menus

    Node LCD Timeout: After 15 minutes of inactivity, the LCD screen stops displaying information. Press any button to refresh the display if the Node has entered this energy-saving mode. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 14: Step 1 - Set Up The Network Id And Device Address

    NID: 9 Device: 2 Device: 1 GATEWAY GATEWAY NODE NID: 8 Device: 2 NODE NODE NODE NID: 7 NID: 9 NID: 8 Device: 1 Device: 2 Device: 1 Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 15: Step 2 - Powering The Devices

    I/O point of the Wire No. Color Description device, then returns to *RUN. Brown 10-30V dc Input Blue dc common Note: Terminal block GND = dc common Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 16: Step 3 - Verify Communications, Gateway And Node

    If testing the Gateway or Gateway Pro and Node before installation, verify the Gateway device and Node are at least two meters apart or the communications may fail. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 17: Step 4 - Site Survey

    Return to RUN mode Single-click Gateway push button 1 Single-click Gateway push button 1 Refer to the installation instructions to create an IP67 Install Gateway rotary switch access cover. seal. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 18: Setup - Ethernet Communications

    For a list of the accessories, please refer to the Accessories and Replacements parts section. For more examples of system layouts, please refer to DX80 System Layouts, Banner document p/n 133601. Host system...

  • Page 19: Web Page Access

    Enter the following as the user name and password. User name: system Password: admin * Please refer to Banner document 133116 for detailed instructions on setting up the host computer’s network IP address. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 20: Communication Protocol

    As with the IP address change, cycle power to the Ethernet Bridge or Gateway Pro to complete this update. After the device powers up, the changes should be registered. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 21: Installation

    Reduce Chemical Exposure Before installing any SureCross™ devices in a chemically harsh environment, contact Banner for more information regarding the life- expectancy. Solvents, oxidizing agents, and other chemicals will damage the devices. Minimize Mechanical Stress While the SureCross devices are very durable, they are sophisticated electronic devices that are sensitive to shock and excessive loading.

  • Page 22: Weather-Proofing Glands And Plugs

    (no longer than five inches total length) as a lever to apply enough torque to bring the rotary switch access cover even with the DX80 cover surface. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 23: Quick Tips

    Position the external antenna vertically for Position the DX80 higher for better performance. optimal RF communication. If necessary, consider changing the height of the DX80 to improve reception. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 24: Maintenance And Repairs

    DX80 cover surface. Replacing O-Rings Please refer to replacement parts listed in the Accessories and Replacement Parts section and contact Banner Engineering with any questions. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 25 As with all batteries , these are a fire, explosion, and severe burn hazard. Do not burn or expose them to high temperatures. Do not recharge, crush, disassemble, or expose the contents to water. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 26: Troubleshooting - Wireless

    Node/Gateway RF link fails, all pertinent wired outputs are de-energized until the link is recovered (see component data sheet for more information.) Through this process, users of Banner wireless networks can be assured that disruptions in the communications link result in predictable system behavior.

  • Page 27: Rf Link Time-Out And Recovery - Host-Connected Systems

    OUT 2 Link between Gateway and Node 1 recovered. It is the host’s responsibility to handle Node device error messages. This results in outputs being reinstated. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 28 RS485 termination or biasing is not supplied on the Gateway and should be provided externally to the DX80. (Termination is not required by the Gateway, proper biasing of the serial lines is required.) Bad connection or bad cable. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 29 1. Raise the DX80 units to a higher elevation – either by physically moving the devices or installing the results antenna(s) remotely at a higher position. 2. Use high-gain antenna(s) such as Yagi and/or Omni (see Accessories). 3. Decrease the distance between devices. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 30 If the IP address of the device was changed and is unknown, follow the Restoring Factory Default Settings instructions. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 31: Restoring Factory Default Settings

    RS485 based, verify the jumpers are set correctly. Install the four jumpers across the two top rows of pins for RS485 and across the bottom two rows of pins for RS232. Communications pins Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 32: Accessories And Replacement Parts

    BWA-E8M Ethernet Cable, M12 Industrial / RJ45, Straight, 8 M There is a wide range of antenna cabling available. Please contact Banner Engineering Corp. for more information or for specific cable lengths and connectors. Banner Engineering Corp. • Minneapolis, MN U.S.A.

  • Page 33: Agency Certifications

    Classe A préscrites dans le Reglement sur le brouillage radioélectrique édits par le ministere des Communications du Canada. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 34: Fcc Certification - 900 Mhz

    Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-9O6-A Omni Wideband, Fiberglass ≤8.2 dBi Radome BWA-9O5-B Omni Base Whip ≤7.2 dBi BWA-9Y10-A Yagi ≤10 dBi Table 1. Type certified Antenna Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 35: Fcc Certification - 2.4 Ghz

    Unity gain BWA-2O2-C Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-2O5-C Omni, Collinear, Swivel ≤5 dBi BWA-2O7-C Omni, Coaxial Sleeve, Swivel ≤7 dBi Table 1. Type certified Antenna Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...

  • Page 36: Appendix A - Recommended Browsers

    Click on the button for a direct connection to the Internet. When viewing a previously downloaded file, manually clear the cache to view the latest file upload. To clear the Firefox browser cache, go to Tools > Clear Private Data – Cache and clear. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 37: Appendix B - Ethernet Parameters

    RS485 / D1 / B /+ Blue dc common Black RS485 / D0 / A / - Gray Comms Gnd Wiring: 5-pin Euro pinouts for 485+, 485- and Comms ground Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 38 * To avoid losing the network connection between the Gateway and Nodes, reset the rotary switches back to their appropriate values before leaving the *DVCFG sub-menus. If the Gateway and Nodes lose their connection, the network may take up to 20 seconds to re-synchronize. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 39: Appendix C - Additional Surecross™ Documents

    The Site Survey reference guide details how to run a Site Survey using either the DX80 Gateway buttons or the Gateway Modbus holding register 15 and how to interpret the results. Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164...

  • Page 40: Index

    Polytetrafluoroethylene tape 22 Factory Default Settings, Restoring 31 Push Button 5, 6 FCC Certification 34 FCTRY Menu 12, 13 Replacement Parts 32 Restoring Factory Default Settings 31 Gasket Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 41 Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 132607...
  • Page 42 This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. more information. P/N 132607 Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com...

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