Advertisement

Quick Links

Vibration Monitoring and Predictive Maintenance
Solutions Kit
The MultiHop version of the Vibration Solutions Kit provides visual status of up to 40 Banner vibration and
temperature sensors that are wirelessly linked to the included DXM Wireless Controller. This provides a simple
"Check Engine Light" of the asset being monitored. The added benefits of a MultiHop style Solutions Kit include
longer range capabilities by using repeater radios, wiring multiple sensors to a single radio, and more vibration
information available per sensor for advanced applications.
The program takes a data sample every five minutes from the vibration sensors and the software uses the raw
data to detect whether an asset is running, create a baseline of the four vibration characteristics (RMS Velocity
10-1000 Hz on Z and X axis and RMS High Frequency Acceleration 1000-4000 Hz on Z and X axis), and
generate warning and alarm thresholds for those characteristics. Only data from an operational asset is used to
create the baselines or thresholds and only that data is used to trigger warnings or alarms. Data from assets that
are not running/operational appear on the graphs but are not used in the analysis.
RMS Velocity identifies problems such as: imbalance, misalignment, looseness, and other low frequency
machine issues.
RMS High Frequency Acceleration is used to indicate early bearing wear issues.
Solutions Kit Model
SolutionsKit9-Vibe-MH
SolutionsKit9-Vibemetric-
MH
SolutionsKit2-Vibe-MH
SolutionsKit2-Vibemetric-
MH
To get started:
1. Connect and plug in the 24 V DC Class 2 or LPS power supply to the Solutions Kit to apply power to the
radios.
2. Assign sensor Modbus IDs (page 2), bind the radios to the kit (page 3), and confirm your signal quality
with a site survey (page 3).
3. After a radio is bound with a sensor attached, the system begins sampling data to create a baseline for
that sensor.
Banner Engineering Corp.
214301 Rev. C
Radio
Units
Frequency
900 MHz
Imperial
900 MHz
Metric
2.4 GHz
Imperial
2.4 GHz
Metric
Vibration Monitoring Solutions Kit Quick Start Guide
Contents
10" Banner Touch Screen HMI with Ethernet connection
DXM700-B1R2 or DXM700-B1R4 Wireless Controller
5-port Ethernet switch
14" x 12" Polycarbonate enclosure,
blocks
M12/Euro-style power input connector
This kit also requires a 24 V DC Class 2 (UL) or a Limited
Power Source (LPS) (CE) power supply that is sold
separately (Banner recommends model PSW-24-1
(FCC/CE) or model PSD-24-4 (FCC/CE) if you are
powering additional indicator lights)
DIN rails, and terminal
Page 1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MultiHop Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Banner MultiHop Series

  • Page 1 Vibration Monitoring and Predictive Maintenance Solutions Kit The MultiHop version of the Vibration Solutions Kit provides visual status of up to 40 Banner vibration and temperature sensors that are wirelessly linked to the included DXM Wireless Controller. This provides a simple “Check Engine Light”...
  • Page 2: Home Screen

    Banner Wireless radios, such as the battery-powered H10 radio paired with VT1 Vibration and Temperature Sensors or any Banner MultiHop Radio with RS485 connected to VT2 Vibration and Temperature Sensors, must be bound to the DXM Wireless Controller inside the Solutions Kit to begin communicating.
  • Page 3 Green, Yellow, Red, and Missed boxes. The results are shown as a percentage and add up to a total of 100. Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 3...
  • Page 4 After replacing the battery or improving the radio’s site survey results, use the network reformation button in the Site Survey & Binding (page 3). Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 4...
  • Page 5 Acceleration is displayed in gs. Note: Velocity values of 6.5535 and/or acceleration values of 5.355 indicate a sensor error. The system ignores these data points to avoid affecting the saved baseline or trended data. The system will not baseline when the raw data values appear as those values. Contact Banner support for ②...
  • Page 6: Settings Screen

    Time until next sample (s) – Displays the time (in seconds) until the Solutions Kit samples data from all bound sensors and updates graphs and other visual indicators. Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 6...
  • Page 7 Manually set the temperature back to the baseline setting by entering 158°F (70°C) for warning or 176°F (80°C) for alarm. Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 7 214301 Rev. C...
  • Page 8 Restart HMI Application – Restarts the HMI application, which clears all graphed data but retains any saved logs. Re-Initialize HMI Non Volatile on Restart – Flip the switch to ON before restarting the HMI to reinitialize default settings and labels. Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 8 214301 Rev. C...
  • Page 9: Advanced Options

    Z Axis Velocity Peak Frequency 1x Band 1007 + S × 36 Z Axis Velocity 2x Band 1009 + S x 36 Z Axis Peak Velocity 2x Band Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 9 214301 Rev. C...
  • Page 10 6. On the HMI: From the main screen go to the HMI Options screen and then choose HMI System Setup. 7. In the Panel Setup screen select General. Banner Engineering Corp. Vibration Monitoring Solutions Kit Quick Start Guide Page 10...
  • Page 11 DXM to the cloud to be stored and displayed on a website. To enable this capability, modify the DXM’s XML configuration file. The Banner website for storing and monitoring the system's data is https://bannercds.com/. Banner Connected Data Services will automatically generate dashboard icons and graphs for the Solutions Kit that can be placed in the Dashboard tab.
  • Page 12 To access a Demo version of the website, contact your local Banner distributor and follow the instructions in the Tech Note: Connecting DXM Wireless Controller to Banner Web Services Demo Site for modified instructions on how to send data to the Demo site.
  • Page 13: Specifications

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.
  • Page 14 Banner es una marca registrada de Banner Engineering Corp. y podrán ser utilizadas de manera indistinta para referirse al fabricante. "Este equipo ha sido diseñado para operar con las antenas tipo Omnidireccional para una ganancia máxima de antena de 6 dBd y Yagi para una ganancia máxima de antena 10 dBd que en seguida se enlistan.

Table of Contents