Related Manuals for Banner DXMR90-4K
Summary of Contents for Banner DXMR90-4K
- Page 1 DXMR90-4K IO-Link Master Instruction Manual © Banner Engineering Corp. May 16, 2023 www.bannerengineering.com...
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Page 2: Table Of Contents
Slots and Modules for DXM PROFINET..............................34 Configuration Instructions ..................................12 Install the GSD File ..................................... 36 Change the Device IP Address ................................38 Change the Device Name ................................... 39 Chapter 7 Accessories for the DXMR90-4K ............... 41 ... - Page 3 Chapter 8 Product Support and Maintenance Specifications for the DXMR90-4K ................................43 File System and Archive Process ................................44 Update Your DXM Processor Firmware Using the Configuration Software ....................44 DXM Support Policy ....................................44 Firmware Updates ....................................45 Website Information ....................................
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Page 5: Chapter 1 Io-Link Overview
DXMR90-4K IO-Link Master Instruction Manual Chapter Contents IO-Link Systems ......................................... 5 IO-Link Port/Operating Modes..................................... 6 Combining IO-Link Devices with Different Specifications ........................... 6 Chapter 1 IO-Link Overview IO-Link is an open standard serial communication protocol that allows for the bi-directional exchange of data from IO-Link- supported devices, such as sensors, that are connected through IO-Link. ... -
Page 6: Io-Link Port/Operating Modes
DXMR90-4K IO-Link Master Instruction Manual IO-Link map IO-Link Port/Operating Modes The operating mode can be configured for any port on the IO-Link master. The following modes can be used: Deactivated IO-Link Autostart Use deactivated mode for any unused IO-link master ports if a The IO-Link master connects to every connected IO-Link de- device is not connected. vice (2: IOL_AUTOSTART). IO-Link Manual Digital Input The IO-Link master only connects IO-Link devices that have a The IO-Link port functions as a standard digital input (3: DI_C/ certain vendor ID and device ID (1: IOL_MANUAL). ... -
Page 7: Chapter 2 Dxmr90-4K Overview
Consolidate cable runs to minimize cabling and associated weight, especially in weight-critical applications such as robotics • Flexible and Customizable—Expanded internal logic controller with action rules and ScriptBasic programming Program the DXMR90-4K's logic controller using action rules Logic Controller and/or ScriptBasic programming languages, which can exe- cute concurrently. The control functions allow freedom when creating custom sensing and control sequences. The logic controller supports the Modbus protocol standards for data management, ensuring seamless integration with existing au-... -
Page 8: Dxmr90-4K Models
DXMR90-4K IO-Link Master Instruction Manual Action Rules • Astronomical clock • Thresholds (IF/THEN/ELSE) with timers, minimum Push to the Cloud on/off time Register Mapping • Math/Logic Rules (arithmetic and bitwise operators) • Cyclical Read rules from wireless devices or local • Control Logic (logical operators and SR/T/D/JK flip wired Modbus devices that include optional scaling, flops) ... - Page 9 DXMR90-4K IO-Link Master Instruction Manual DXMR90-4K dimensions 16 mm [0.63”] 16.3 mm [0.64”] 20 mm 20 mm 20 mm [0.79”] [0.79”] [0.79”] 121.7 mm [4.79”] 12.3 mm [0.48”] 63.5 mm 32.3 mm 32.3 mm [2.5”] [1.27”] [1.27”] 50.5 mm [1.99”]...
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Page 11: Apply Power To The Controller
DXMR90-4K IO-Link Master Instruction Manual Chapter Contents Apply Power to the Controller..................................... 11 Configuration Instructions....................................12 Installing the DXMR90-4K ....................................16 Chapter 3 Quick Start Guide Apply Power to the Controller Follow these instructions to apply 12–30 V DC power to the DXMR90-4K using a wall plug. Required equipment: • DXMR90-4K IO-Link Master • PSW-24-1 Wall plug power supply; 24 V DC, 1 A (or equivalent 24 V DC M12 power supply) Connect the PSW-24-1 power supply to the male M12 connector on the DXMR90-4K, Port 0. ... -
Page 12: Configuration Instructions
Red (rd) +Rx 3 Green (gn) –Tx 4 White (wh) –Rx Configuration Instructions DXM Configuration Software Configure the DXMR90-4K using the configuration software. Use this software to customize your configuration and to process data from the Controller. Download the latest version of all configuration software from http://www.bannerengineering.com. For more information on using the DXM Configuration Software, refer to the instruction manual (p/n 209933). May 16, 2023 © Banner Engineering Corp. -
Page 13: Configuring The Dxmr90-4K Controller
DXMR90-4K IO-Link Master Instruction Manual Overview of the configuration software features DXM Configuration Software Local Registers Register Mapping Action Rules Scheduler ScriptBasic Register System View Utility Settings Ethernet The configuration software creates an XML file that is transferred to the DXM using an Ethernet connection. The DXM can al- so receive the XML configuration file from a Web server using an Ethernet connection. This configuration file governs all as- pects of the DXM operation. The DXM Configuration Software allows the user to define parameters for the DXMR90-4K, then saves the configuration in an XML file on the PC. After the configuration file is saved, upload the XML configuration file to the DXMR90-4K for operation. IMPORTANT: The DXMR90-4K IO-Link Master comes preloaded with a default configuration XML file. You ... - Page 14 The default IP address of the DXMR90-4K is 192.168.0.1. To connect to the device, you need to be on the same subnet. You can do this by accessing the control panel on your PC and accessing your Network Connections properties. It is important to ensure that the adaptor you are connected to is within the 192.168.0.* subnet when you first connect to the DXMR90-4K IO-...
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Page 15: Save And Upload The Configuration File
Click Modify Registers to save and apply the changes. Set the IP Address Follow these instructions to change the DXMR90-4K's IP address. By default, the DXMR90-4K is set to a static IP address of 192.168.0.1. The IP address can be changed by using the DXM Configuration Software and updating the XML. Launch the DXM Configuration Software. Go to the Settings › Ethernet screen. ... -
Page 16: Installing The Dxmr90-4K
M4 (#8) hardware. See the figure below to help in determining the minimum screw length. 16.0 mm 3 mm * for minimum engagement of Screw Length = 16.0 mm + “X” mm + 3 mm three threads CAUTION: Do not overtighten the DXMR90-4K's mounting screw during installation. Overtightening can affect the performance of the DXMR90-4K. May 16, 2023 © Banner Engineering Corp. -
Page 17: Chapter 4 Controller Connections
Chapter Contents Status Indicators for the DXMR90-4K ................................18 Ethernet ..........................................18 Internal Local Registers (Modbus ID 199)................................. 18 Connecting to Remote IO-Link Devices ................................21 Configuring Connected Banner IO-Link Devices .............................. 23 Connecting to Remote Modbus Devices ................................24 Chapter 4 Controller Connections To connect IO-Link devices on machines in industrial environments, an M12 quick-disconnect connection is typically used. -
Page 18: Status Indicators For The Dxmr90-4K
DXMR90-4K IO-Link Master Instruction Manual The DXMR90-4K IO-Link Master has 4 Class A ports. Pin 2 on these is an additional discrete IO channel. For specific pinout connections, see "Wiring for the DXMR90-4K" on page 11. For more information on the device registers and port settings of the DXMR90-4K IO-Link Master, refer to the DXMR90-4K IO-Link Master IO-Link Master Device Register Map (p/n 229732). Status Indicators for the DXMR90-4K The DXMR90-4K IO-Link Master has two LED indicators for pin 2 and pin 4 for each IO-link port to provide indication visibility. There is also an additional amber LED indicator to indicate power to the IO-link master. - Page 19 Local Registers are used as basic storage registers and as the common data exchange mechanism. External Modbus device registers can be read into the Local Registers or written from the Local Registers. The DXMR90-4K, as a Modbus master device or a Modbus slave device, exchanges data using the Local Registers. Modbus over Ethernet (Modbus/TCP) uses the Local Registers as the accessible register data. ...
- Page 20 DXMR90-4K IO-Link Master Instruction Manual Continued from page 19 Registers Definition 22055–22056 Alarms, smtp, attempts Email attempts 22057–22058 Alarms, smtp, fails Email failures 22100 Number of read maps in default 22101 Number of read map successes 22102 Number of read map timeouts Read Map statistics 22103 Number of read map errors 22104 Read map success streak 22105 Number of write map successes 22106 Number of write map timeouts Write Map statistics 22107 Number of write map errors 22108 Write map success streak 22109 ...
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Page 21: Connecting To Remote Io-Link Devices
DXMR90-4K IO-Link Master Instruction Manual Continued from page 20 Register Definition 2x027 Socket x Rule 0 broadcasts 2x029 Reserved 2x031 Socket x Rule 1 transmits 2x033 Socket x Rule 1 receives 2x035 Socket x Rule 1 timeouts 2x037 Socket x Rule 1 broadcasts 2x039 Reserved Reset Codes—The reset codes are in virtual register 11015 and define the condition of the last restart operation. Reset codes Reset Code Definition 0 Undefined 1 Unknown 2 General 3 Brownout ... -
Page 22: Replacing An Io-Link Device During Operation (Backup/Restore Mode)
DXMR90-4K IO-Link Master Instruction Manual RTU Configuration screen for ports 1-4 The DXM Configuration has a special tab for configuring the port settings on the IO-link master. To access go Register Map- ping--> IO-link Configuration. In this section you can configure the port settings of the IO-link Master. The operating mode can be configured for any port on the IO-Link master. The following modes can be used: Deactivated IO-Link Autostart Use deactivated mode for any unused IO-link master ports if a The IO-Link master connects to every connected IO-Link de- device is not connected. vice (2: IOL_AUTOSTART). IO-Link Manual Digital Input The IO-Link master only connects IO-Link devices that have a The IO-Link port functions as a standard digital input (3: DI_C/ certain vendor ID and device ID (1: IOL_MANUAL). ... -
Page 23: Configuring Connected Banner Io-Link Devices
The easy-to-use software provides a variety of tools and works with the DXM110-8K, DXMR90-4K, R90C-4K-MQ, and R45C-2K-MQ IO-Link Masters. Configure Banner IO-link Masters and IO-Link devices using the free IO-Link Configuration Software, available for download on the product page for the DXMR110-8K at: https://www.bannerengineering.com/us/en/... -
Page 24: Connecting To Remote Modbus Devices
The DXMR90-4K can be a Modbus RTU master device to other slave devices and can be a Modbus slave device to another Modbus RTU master. The DXMR90-4K uses female port 0 as a Modbus RTU master port to control external slave devices. -
Page 25: Example Read Rules Configuration
DXMR90-4K IO-Link Master Instruction Manual This example creates a read rule to read six registers (address 1 through 6), from Port 0 Modbus Slave 4. The results are stored in the Local Registers 12001 through 12006. System settings Go to Settings › System to define the port settings to be compatible with the connected devices. ... - Page 26 Blank page ...
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Page 27: Chapter 5 Configuration Instructions
The DXMR90-4K can be configured to send login and password credentials for every HTTP packet sent to the webserver. This provides another layer of security for the webserver data. Configuration requires both the webserver and the DXMR90-4K to be given the same credentials for the login and password. The webserver authentication username and password are not stored in the XML configuration file and must be stored in the DXMR90-4K. -
Page 28: Controller Configuration Authentication
DXMR90-4K IO-Link Master Instruction Manual Settings > Sites screen of the Banner CDS website At the bottom of the pop-up window is a checkbox to enable authentication/validation. Enter the same username and password as used in the DXM Configuration Software. The username and password do not need to be a defined user within the Banner Cloud Data Services website. Controller Configuration Authentication The DXMR90-4K can be programmed to allow changes to the configuration files only with proper authentication by setting up a password on the Settings › Administration screen in the DXM Configuration Software. With the DXMR90-4K connected to the PC, click Get Device Status. The DXMR90-4K status displays next to the button. Settings > Administration screen Use the DXM Configuration Software to:... -
Page 29: Basic Approach To Configuration
Configuration to Device or Download Configura- tion from Device under the Device menu. EtherNet/IP™ Configuration The DXMR90-4K can be configured to send/receive local register data to and from an EtherNet/IP™ host. EDS (Electronic Data Sheet) files allow users of the EtherNet/IP protocol to easily add a Banner DXM device to the PLC. Download the EDS files from the Banner website. • DXM EDS Configuration File (for PLCs) (p/n b_4205242) •... -
Page 30: Configuring The Controller
An AOI enables a user to develop and package PLC code in user-defined instructions that is reused throughout their program. Banner has developed three types of IO-Link related Add On Instruction (AOI) files for use with the Logix Designer software package from Rockwell Automation. ... -
Page 31: Push Retries
Instructions for using the DXMR90-4K AOI can be found on the DXMR90-4K product page on the Banner website. Add-on instructions for different Banner IO-link devices can be downloaded on the Banner website. Included in the download, will be PDF instructions for how to use the files. Example AOIs listed on the Banner Engineering product page for the Q4X Series Sensor In the Logix Designer software, you can import the Add-On Instructions. - Page 32 DXMR90-4K IO-Link Master Instruction Manual Any past data that the DXMR90 was unable to push is lost and cannot be recovered. Using SSL on Ethernet will have no re- tries. Event/Action—Event-based pushes caused by Action rules sent using email follow the same process when failures occur, based on the network connection. Email—There are no retries for emails that fail to be sent from the DXMR90-4K. May 16, 2023 © Banner Engineering Corp.
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Page 33: Chapter 6 Profinet
DXMR90-4K IO-Link Master Instruction Manual Chapter Contents General Station Description Markup Language File ............................33 DXM PROFINET IO Data Model ..................................33 Configure the DXM Controller for a PROFINET IO Connection ........................33 Slots and Modules for DXM PROFINET ................................34 Configuration Instructions ....................................12 Chapter 6 PROFINET® PROFINET is a data communications protocol for industrial automation and processes. PROFINET IO defines how con- trollers (IO controllers) and peripheral devices (IO devices) exchange data in real-time. PROFINET® is a registered trade- mark of PROFIBUS Nutzerorganisation e.V. and the standard is maintained by PROFIBUS & PROFINET International (PI) , an organization headquartered in Karlsruhe, Germany. Only the DXMR90, DXM700, DXM1000, and DXM1200 Controller models support PROFINET IO. General Station Description Markup Language File A PROFINET General Station Description (GSD) file is a description of an IO device provided by the device manufacturer in an XML format (GSDML.xml). ... -
Page 34: Slots And Modules For Dxm Profinet
DXMR90-4K IO-Link Master Instruction Manual Status indicator bar ◦ If the Application Status indicator is red, close and restart the DXM Configuration Tool, unplug and re-plug in the cable and reconnect the DXM to the software. ◦ If the Application Status indicator is green, the file upload is complete. ◦ If the Application Status indicator is gray and the green status bar is in motion, the file transfer is in progress. After the file transfer is complete, the device reboots and begins running the new configuration. Slots and Modules for DXM PROFINET There are ten slots to accommodate the DXM Controller data. ... - Page 35 DXMR90-4K IO-Link Master Instruction Manual Continued from page 34 Size Module ID Submodule ID Module Register Start Register End Direction (bytes) x506 x507 x051 x055 22 x851 x859 x001 x003 8 x506 x507 0x48 0x01 IO-Link In/Out 4/4 Byte + Status Bidirectional x051 x053 18 ...
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Page 36: Configuration Instructions
DXMR90-4K IO-Link Master Instruction Manual Continued from page 35 Example Configuration Slot Module Description Slot 5 Digital Output Use SIO Output mode on Port 4 Slot 10 ISDU 190 Byte + Status ISDU read/write access for all ports in IO-Link mode... - Page 37 DXMR90-4K IO-Link Master Instruction Manual Configure networks screen Click Options and select Manage general station description file (GSD). The Install general station decription file window opens. Click the More options (...) icon to the right of the Source path field and browse to the location the DXM GSD file was downloaded to. Select the DXM GSD file. Click Install. Hardware catalog The system installs the DXM GSD file and places it in the Hardware catalog. In the example, the DXM GSD file is lo- cated under Other field devices › PROFINET IO › Banner Engineering Corp. › Banner. May 16, 2023...
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Page 38: Change The Device Ip Address
DXMR90-4K IO-Link Master Instruction Manual If the DXM GSD file does not install properly, save the log and contact Banner Engineering Corp. Change the Device IP Address Follow these instructions to change the IP address of the DXM device using the Siemens TIA Portal (v14) software. Use these instructions as a basis if you are using another controller (PLC). ... -
Page 39: Change The Device Name
DXMR90-4K IO-Link Master Instruction Manual Online & diagnostics menu and screen The Online & diagnostics windows displays. Select Assign IP address under Functions. Click Accessible devices. The Select device window searches the network for available devices. Determine the device to be adjusted via the MAC address and select it. Click Apply. The IP address for the device is updated. Click Assign IP address to complete the step. This step is completed for every device. By default, each DXM shipped from the factory is assigned the IP address 192.168.0.1. - Page 40 DXMR90-4K IO-Link Master Instruction Manual The Network view displays. Right-click on the DXM icon and select Assign device name. The Assign PROFINET device name window displays. The software searches for devices of the same type. Enter the desired name in the PROFINET device name field. Note that each name can be used only once. Click Assign name. The device now has a PROFINET name. May 16, 2023 © Banner Engineering Corp.
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Page 41: Chapter 7 Accessories For The Dxmr90-4K
DXMR90-4K IO-Link Master Instruction Manual Chapter Contents Chapter 7 Accessories for the DXMR90-4K Power Supplies PSD-24-4—DC Power Supply, Desktop style, 3.9 A, 24 V DC, Class 2, 4-pin M12/Euro-style quick disconnect (QD) PSDINP-24-06—DC power supply, 0.63 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rat- ed PSDINP-24-13 —DC power supply, 1.3 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rat- ed PSDINP-24-25 — DC power supply, 2.5 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rat- ed PSW-24-1—DC power supply with multi-blade wall plug, 100–240 V AC 50/60 Hz input, 24 V DC 1 A output, UL Listed Class 2, 4-pin female M12 connector PSWB-24-1—DC power supply with multi-blade wall plug,100–240 V AC 50/60 Hz input, 24 V DC 1 A output, UL Listed Class 2, barrel jack connector SMBR90S • Stainless steel bracket ... - Page 42 DXMR90-4K IO-Link Master Instruction Manual Continued from page 41 4-Pin Threaded M12 Cordsets—Double Ended Model Length Style Dimensions Pinout MQDEC-403RR 0.9 m (2.9 ft) 32 Typ. [1.26"] MQDEC-406RR 1.8 m (5.9 ft) 30 Typ. [1.18"] MQDEC-412RR 3.6 m (11.8 ft) Male Right-Angle/ Female Right-An- M12 x 1 ø 14.5 [0.57"] gle 31 Typ.
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Page 43: Chapter 8 Product Support And Maintenance
DXMR90-4K IO-Link Master Instruction Manual Chapter Contents Specifications for the DXMR90-4K..................................43 File System and Archive Process ..................................44 Update Your DXM Processor Firmware Using the Configuration Software ..................... 44 DXM Support Policy ......................................44 Contact Us......................................... 45 Warnings ........................................... 45 Banner Engineering Corp Limited Warranty ..............................46 ............................................47 Chapter 8 Product Support and Maintenance Specifications for the DXMR90-4K... -
Page 44: File System And Archive Process
DXMR90-4K IO-Link Master Instruction Manual For additional product support, go Required Overcurrent Protection to www.bannerengineering.com. WARNING: Electrical connections must Supply Supply be made by qualified personnel in ac- Required Overcurrent Required Overcurrent Wiring Wiring cordance with local and national electri- Protection (A) Protection (A) (AWG) (AWG) cal codes and regulations. Overcurrent protection is required to be provided by end prod- uct application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. -
Page 45: Firmware Updates
DXMR90-4K IO-Link Master Instruction Manual Firmware Updates The DXM has been designed to be a robust and secure IOT device. To provide the most reliable and secure device possible, periodic firmware updates are released to enhance and expand the capabilities of the DXM. Firmware updates and descrip- tion details are found on the Banner website. Customers with critical update requirements will get access to pre-released firmware from the factory. Website Information The Banner website is the main method of disseminating DXM information to customers. The data found on the website in- clude: • DXM instruction manuals • Configuration manuals • Firmware downloads •... -
Page 46: Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. - Page 47 WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHER- WISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty.
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