Carrier TruVu ChillerVu Installation And Startup Manual
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Carrier TruVu ChillerVu Installation And Startup Manual

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TruVu™ ChillerVu™
Plant Controller
Installation and Start-up Guide
©2022 Carrier. All rights reserved. • Catalog No. 11-808-884-01 • 6/28/2022

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Summary of Contents for Carrier TruVu ChillerVu

  • Page 1 TruVu™ ChillerVu™ Plant Controller Installation and Start-up Guide ©2022 Carrier. All rights reserved. • Catalog No. 11-808-884-01 • 6/28/2022...
  • Page 2 Verify that you have the most current version of this document from www.hvacpartners.com, the Carrier Partner Community website, or your local Carrier office. Important changes are listed in Document revision history at the end of this document. ©2022 Carrier. All rights reserved.

  • Page 3: Table Of Contents

    Contents What is the TruVu™ ChillerVu™ Plant Controller? ..................... 1 Critical Product Announcement ......................... 2 Specifications ................................ 3 Zone sensors ................................. 6 Touchscreen devices ............................6 To mount the TV-PSM ..............................7 To attach I/O expanders ............................. 9 TruVu MPC I/O expander configurations......................9 To attach TruVu MPC I/O expanders.......................
  • Page 4 Contents Troubleshooting ................................. 48 LEDs ..................................48 To get a Module Status report ......................... 50 To get a Device Log ............................50 To get the TV-PSM's serial number ......................... 51 To replace the TV-PSM's fuses ......................... 51 To take the TV-PSM out of service ........................52 Compliance ................................

  • Page 5: What Is The Truvu™ Chillervu™ Plant Controller

    Can serve as a gateway that can act as a: • Master or slave on a Modbus serial network • Server or client on a Modbus TCP/IP network TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 6: Critical Product Announcement

    ARCNET network. References to ARCNET in this document are for future use and should be ignored at this time. The TV-PSM's driver properties and controller setup pages only show available communication selection options. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 7: Specifications

    MPC I/O expanders you can use with the edge connector. Xnet port For communication with up to 6 MPC Open XPIO expanders powered by an external power supply. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 8 -22°F (-30C) to ensure proper operation and electrical connectivity. Physical Fire-retardant plastic ABS, UL94-5VA Terminal blocks and Screw-type terminal blocks. connectors 0.2 in (5.08 mm) pitch connectors Mounting 35mm DIN rail mounting or screw mounting TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 9 EN50491-5-2:2009; Part 5-2: EMC requirements for HBES/BACS used in residential, commercial and light industry environment RoHS Compliant: 2015/863/EU REACH Compliant Australia and New Zealand: C-Tick Mark, AS/NZS 61000-6-3 TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 10: Zone Sensors

    • The TruVu™ ET Display requires a 24 Vdc external power source. CAUTION A touchscreen device can share a power supply with the Carrier controller if: • The power source shared by the controller and Equipment Touch is AC power.

  • Page 11: To Mount The Tv-Psm

    Place the controller on the DIN rail so that the rail is in the trough on the back of the controller. Push the center tabs towards the controller until you hear them click. Pull gently on the controller to verify that it is locked in place. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 12 Insert #6 screws through the mounting tabs. Use no more than 8 in.lbs. torque to secure plastic tab to mounting surface. 7.1 in. (18.03 cm) 6.95 in. (17.65 cm) 6.45 in. (16.38 cm) 4.1 in. (10.4 cm) Depth: 2.09 in (5.31 cm) TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 13: To Attach I/O Expanders

    MPC I/O expander can be connected to the TV-PSM in one of the following ways: • Directly-connected to the I/O bus edge connector that provides power and communication TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 14 The TV-PSM is powered by a Class 2 power source. Take appropriate isolation measures when mounting it in a control panel where non-Class 2 circuits are present. • Carrier controllers can share a power supply as long as you: • Maintain the same polarity.
  • Page 15 MPC I/O expanders you have. The following configuration shows a combination of connections using the I/O bus edge connector and daisy- chained wiring to the I/O Bus ports. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 16 I/O bus edge connector that provides power and communication. The configuration also shows a combination of connections using the edge connector and wiring to the I/O Bus ports. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 17: To Attach Truvu Mpc I/O Expanders

    Optional: If using DC power, you may connect additional TruVu MPC I/O expanders in the same manner described above. See the diagrams in TruVu MPC I/O expander configurations (page 9). TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 18: To Attach Mpc Open Xpio Expanders

    NOTE You must set the Xnet baud rate to 500 kbps in the i-Vu® interface on the driver's I/O Bus and Xnet Expanders page. See Adjusting TV-PSM driver properties (page 30). TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 19: Wiring For Power

    The TV-PSM is powered by a Class 2 power source. Take appropriate isolation measures when mounting it in a control panel where non-Class 2 circuits are present. • Carrier controllers can share a power supply as long as you: • Maintain the same polarity.

  • Page 20: Addressing The Tv-Psm

    Navigate to http://local.access or http://169.254.1.1 to see the Service Port controller setup pages. See To set up the controller through the Service Port (page 42) for general information on using the controller setup pages. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 21: Rotary Switch Settings

    Autobaud does not work unless there is a device on the network, whether Carrier or third party, that has the baud rate already set. You can manually set the baud rate on more than one device, as long as the rate is the same for every device.

  • Page 22: To Set The Ip Address

    NOTE Carefully plan your addressing scheme to avoid duplicating addresses. If third-party devices are integrated into the system, make sure your addresses do not conflict with their addresses. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 23 Content. See the i-Vu® Help for more information. NOTE The default address is an intranet address. Data packets from this address are not routable to the Internet. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 24: To Set The Port S1 Address And Baud Rate

    If not using autobaud, enter the same baud rate for all devices on the MS/TP network. ○ Click Save. Modbus For Modbus, see the Modbus Integration Guide. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 25: Configuring Bacnet Device Instance And Network Number

    The TV-PSM's rotary address setting determines the automatic BACnet addressing scheme for the connected Open network. Legend 16 = Carrier's BACnet Vendor ID xxx = TV-PSM's rotary switch address (See NOTES below.) yy = Controller's rotary switch address (ARCNET/MSTP MAC address) For the TV-PSM: •...

  • Page 26: To Set Up Bacnet Broadcast Management Devices (Bbmds)

    • Allow controllers on one subnet to communicate with controllers on other subnets • Enable the i-Vu® application to see, upload, or configure controllers on different subnets TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 27 Assign an IP address, subnet mask, and default gateway for each TV-PSM on the IP network. See Addressing the TV-PSM (page 16). Acquire the BBMD Configuration Tool from the Tech Tools USB drive or from either of the Carrier Control Systems Support Sites http://www.hvacpartners.com/. This is a stand-alone executable file and no installation is necessary.
  • Page 28 NOTE To clear the BBMD entries from a router, follow the steps above using an empty (blank) file. A cleared BBMD table contains just the router’s IP address without entries in the BBMD table, as shown below. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 29: Wiring For Communications

    * ARCNET* For details see the Open Controller Network Wiring Guide. WARNING Do not apply line voltage (mains voltage) to the controller's ports and terminals. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 30: To Connect The Tv-Psm To The Ethernet

    To verify communication with the network, get a Module Status report in the i-Vu® interface for a controller on the ARCNET network. NOTE This step requires that you have discovered and uploaded the controller in the i-Vu® application. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 31: To Wire To A Bacnet Ms/Tp Network

    Modbus: You can wire a third-party Modbus TCP/IP device (client or server) to the TV-PSM's Gig-E port or a Modbus master or slave device to Port S1 or Port S2. See Modbus Integration Guide for the TV-PSM. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 32: Wiring Devices To The Tv-Psm's Rnet Port

    See the device's Installation and Start-up Guide for complete wiring instructions. NOTES • ZS sensors, a Wireless Adapter, and an Equipment Touch can share the same Rnet. • The Rnet communicates at a rate of 115.2 kbps. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 33: To Communicate Through The Bacnet/Ip Service Port Network

    You can connect to the Service Port to access your network through: • Field Assistant • The Carrier touchscreen device Connect an Ethernet cable from a computer to the controller as shown below. Turn off the computer's Wi-Fi if it is on. Launch Field Assistant.

  • Page 34: Adjusting The Tv-Psm Driver Properties

    If unsuccessful, the indicate failure point will transition to an idle state for 30 seconds before attempting to communicate again. Change this field only if directed by Technical Support. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 35 Click the Blink button to prompt the Net and Sys LEDs to blink on a device, allowing you to verify the physical location. Debug Enable Debug Messages Enable only if directed by Carrier Control Systems Support. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide...

  • Page 36: Device

    Click Add. Select Device ID, Address, Local Broadcaster, or Global Broadcaster in the Recipient Type field. If you selected Device ID or Address, enter the information. Click Accept. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 37: Notification Classes

    Select to have a device continue sending an alarm message until it receives Notifications delivery confirmation from the recipient. Transitions to Send Uncheck the types of alarms you do not want the recipient to get. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 38: Calendars

    For the input to use the translation table, go to the control program's Properties page > I/O Points tab. Click the analog input in the Name column. On the Details tab, set Sensor Type (Scaling Method) to Non-Linear, Custom Table #__. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 39: Bacnet Router Properties

    Error Rate Trend—Shows the total number of errors within the trend sampling interval. Packet Rate Trend—Shows the total number of packets transmitted and received within the trend sampling interval. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 40: Network Diagnostics - Packet Capture

    FIFO errors, frame errors, length errors, missed errors, and overrun errors. Transmit Errors (total)—All errors related to transmitted packets such as aborted errors, carrier errors, dropped errors, FIFO errors, heartbeat errors, and window errors. Dropped Packets—Packets dropped by the TV-PSM's Ethernet interface.
  • Page 41 NOTE Clicking Get capture file generates the port's .pcap file. If the port has a .pcap file from a previous capture, that file will be overwritten. Extract the .pcap file from the .tgz file. Open the .pcap file in Wireshark. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 42: I/O Bus And Xnet Expanders

    I/O Bus Firmware Inventory section. Network Termination Shows if the expander's I/O Bus End of Net? switch is set to Yes (On) or No (Off). Model Type The expander model. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 43 Version The version of MPC Open XPIO expander firmware that is in the TV-PSM. Expander Types Supported The MPC Open XPIO expander types supported by the TV-PSM. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 44: Communication Status

    Network Statistic trends have a non-configurable maximum trend log buffer size of 1440. NOTE Trending consumes memory in the controller. Click Reset to delete all samples currently stored in the controller. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 45 System Options > System Settings > General tab. Select the second option to set a value for this trend only. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 46: To Set Up The Controller Through The Service Port

    This tab provides the controller's Module Status report that gives information about the controller and network communication status. See Appendix - Module Status field descriptions (page 54). TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 47: Device Tab

    Displays time of the last restore. Click button to restore the most recent backup of the controller's control programs, properties, and schedules. Network Factory Defaults Reset Resets the controller to network factory default settings. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 48: Ports Tab

    End of Network Indicates status of the controller's End of Net? switch. Protocol Change active protocol, if needed. Active Protocol Indicates if Port S2 is enabled for Modbus. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 49: Bacnet Tab

    Disabled if neither of the above have been done Home Network This is typically the network that is communicating with the building automation system's application. This sets the BACnet Address of the Device object. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 50: Modbus Tab

    Vu® server IP address, thus blocking communication with the i-Vu® server, you can disable the controller's BACnet Firewall on the controller setup Security tab. NOTE You can enable the BACnet Firewall only in the i-Vu® interface. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 51: To Communicate Locally Through The Rnet Port

    Connect the other end of the 3-wire cable to the TV-PSM's Rnet port as shown in the drawing above in step 1. Connect the 3-pin connector to the portion of the USB link kit shown in the drawing below, then connect the USB connector to the computer. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 52: Troubleshooting

    Troubleshooting Troubleshooting If you have problems mounting, wiring, or addressing the TV-PSM, contact Carrier Control Systems Support. LEDs Net (Network Status) Tricolor LED Color Pattern Condition Message in Module Possible Solutions Status • Connect Ethernet Cable Ethernet connection problem No Ethernet Link •...
  • Page 53 1 blink No errors Operational No action required Green 2 blink Download of driver is in progress Download in progress No action required Green TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 54: To Get A Module Status Report

    On the controller setup ModStat tab—See To set up the controller through the Service Port (page 42). See Module Status field descriptions in the Appendix. To get a Device Log If Carrier Control Systems Support instructs you to get the controller's Device Log containing diagnostic information for troubleshooting: Select the TV-PSM in the i-Vu® navigation tree.

  • Page 55: To Get The Tv-Psm's Serial Number

    Manufacturer Mfr. Part # Mfr. Part # for 2A fuse for 4A fuse Littelfuse 0217002.HXP 0217004.HXP Bussmann S500-2-R S500-4-R Belfuse 5SF 2-R 5SF 4-R Optifuse FSD-2A FSD-4A TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 56: To Take The Tv-Psm Out Of Service

    PSM by shutting down communication from the TV-PSM to the i-Vu® application. When Out of Service, i-Vu® no longer communicates properties, colors, trends, etc. On the i-Vu® navigation tree, select the TV-PSM. On the Properties page, check Out of Service. Click Accept. TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 57: Compliance

    CAUTION Any modifications made to this device that are not approved by Carrier will void the authority granted to the user by the FCC to operate this equipment.

  • Page 58: Appendix A: Module Status Field Descriptions

    Data Partition identifies the clipping used when the product was manufactured. NOTE This field will say None except for a Carrier product from the factory. If a Carrier product is subsequently downloaded in the field, then this field will say None.
  • Page 59 Core and Base board hardware Gives the following information about the controller's boards: • Type and board numbers that are used internally by Carrier. • The manufacture date and serial number. Number of BACnet Objects...

  • Page 60: Appendix B: Tv-Psm Wire Lists

    Right 0-20 mA Left UI-5 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-6 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-7 TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 61 Relay Right 0-20 mA Left UO-5 0-10 Vdc Middle Relay Right 0-20 mA Left UO-6 0-10 Vdc Middle Relay Right 0-20 mA Left UO-7 0-10 Vdc Middle TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 62: Mpc Open Xpio48 Wire List

    UI-3 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-4 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-5 Thermistor Middle Dry contact TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 63 0-20 mA Left UO-2 0-10 Vdc Middle Relay Right 0-20 mA Left UO-3 0-10 Vdc Middle Relay Right 0-20 mA Left UO-4 0-10 Vdc Middle Relay Right TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 64: Mpc Open Xpio816 Wire List

    Dry contact 0-10 V Right 0-20 mA Left UI-6 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-7 Thermistor Middle Dry contact 0-10 V Right TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 65 Dry contact 0-10 V Right 0-20 mA Left UI-15 Thermistor Middle Dry contact 0-10 V Right 0-20 mA Left UI-16 Thermistor Middle Dry contact 0-10 V Right TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 66 0-20 mA Left UO-6 0-10 Vdc Middle Relay Right 0-20 mA Left UO-7 0-10 Vdc Middle Relay Right 0-20 mA Left UO-8 0-10 Vdc Middle Relay Right TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.

  • Page 67: Document Revision History

    Important changes to this document are listed below. Minor changes such as typographical or formatting errors are not listed. Date Topic Change description Code* No changes yet. * For internal use only TruVu™ ChillerVu™ Plant Controller ©2022 Carrier. Installation and Start-up Guide All rights reserved.
  • Page 69 Carrier ©2022 · Catalog No. 11-808-884-01 · 6/28/2022...

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