First 25 Hours Of Operation; Every Week; Every Month Or 100 Hours; Every 3 Months Or 500 Hours - Taylor-Dunn B5-540-48XL Service And Replacement Parts Manual

B5-440-36 / B5-440-48 / B5-540-48XL / BF-030-48

First 25 hours of Operation

Re-torque wheel nuts.
Inspect all hardware for tightness.
Adjust front wheel bearings.

Every Week

All daily items plus the following:
Check all tires, inflation
Check all tires, damage
Check all tires tread for debris.
Battery electrolyte level

Every Month or 100 hours

All weekly items plus the following:
Fluid leaks
Brake master cylinder fluid level
Clean batteries and terminals.
Tighten steering shaft couplers and/or U-joints.
Inspect all electrical interlocks for proper operation.
Clean charger cooling fins or vents.
Clean exterior of drive motor.
Check tire tread wear.
Inspect and tighten all hardware (1st 100 hours then
every 500 hours).
MB-440-06

Every 3 Months or 500 hours

All monthly items plus the following:
Inspect and tighten all hardware.
Test batteries.
Clean battery compartment.
Clean motor control panel.
Adjust park and/or service brake.
Re-torque the wheel nuts.
Clean and lubricate motor coupler.
Clean and lubricate BIB sliders.
Inspect steering linkages and hardware.
Lubricate the vehicle.
Inspect and tighten all power electrical connections.
Inspect all wiring for cracks, fraying, or wear.

Every 6 Months or 1,000 hours)

All 3 month items plus the following:
Inspect/adjust front wheel bearings.
Inspect rear wheel bearings.
Inspect steering king pins.
Inspect suspension bushings and bumpers.
Align the front end.
Rotate tires.
Inspect frame for damage.

Every Year or 2,000 hours

All 6 month items plus the following:
Change rear axle oil.
Flush hydraulic brake system.
Clean and repack front wheel bearings, change
seals.
Inspect brakes for wear.
PM Schedule
Page 27