Taylor-Dunn Bigfoot XL Manuals

Manuals and User Guides for Taylor-Dunn Bigfoot XL. We have 2 Taylor-Dunn Bigfoot XL manuals available for free PDF download: Service And Replacement Parts Manual, Operator's Manual

Taylor-Dunn Bigfoot XL Service And Replacement Parts Manual

Taylor-Dunn Bigfoot XL Service And Replacement Parts Manual (162 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 10 MB

Table of Contents

Master

5
- Table of Contents
  5
- Replacement Parts
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- About this Manual
  8
- Introduction
  9
- Conventions
  9
- Signal Words and Their Definitions
  9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
- Service/Maintenance Guidelines
  15
Section 2

21
- Hazardous Waste Disposal
  22
- Lubrication
  22
- Lubrication and Fluids Chart
  22
- Lubrication
  23
- Lubrication Diagram
  23
- Wheel Bearings
  24
Section 3

25
- Daily Visual Inspection
  26
- Maintenance Guidelines for Severe Duty Applications
  26
- Maintenance Schedule
  26
- Pre-Operation Inspection
  26
- Every 3 Months or 500 Hours
  27
- Every 6 Months or 1,000 Hours)
  27
- Every Month or 100 Hours
  27
- Every Week
  27
- Every Year or 2,000 Hours
  27
- First 25 Hours of Operation
  27
Section 4

29
- Front Axle
  30
- Install
  30
- Remove
  30
- Assemble Complete Axle
  31
- Adjust Front Wheel Bearings
  32
- Inspect Front Wheel Bearings
  32
- Front Wheel Alignment
  33
- Front Axle
  34
- Replace Steering Knuckle
  34
- Replace Front Wheel Bearings
  35
- Replace King Pin/Bushings
  35
- Hardware Torque
  36
- King Pin Bushings
  36
- Service Limits and Specifications
  36
- Toe in
  36
Section 5

37
- Transaxle-GT Transaxle Identification
  37
- Change Oil
  38
- Check Oil Level
  38
- Axle Assembly
  39
- Install
  39
- Remove
  39
- Axle Shaft
  40
- Install
  40
- Remove
  40
- Motor, Remove
  41
- Rear Hub, Rotor & Bearings
  41
- Primary Gear Case
  42
- Assemble
  43
- Disassemble
  43
- Secondary Gear Case
  43
- Pinion Bearing Preload
  45
- Pinion Gear Shimming Instructions
  45
- Set Pinion Bearing Preload
  45
- Hardware Torque
  46
Section 6

47
- Transaxle-SD
  47
- Change Oil
  48
- Check Oil Level
  48
- Transaxle-SD
  48
- Axle Shaft
  49
- Install
  49
- Remove
  49
- Motor, Remove
  50
- Rear Hub, Rotor & Bearings
  50
- Primary Reduction Gear Case
  51
- 3Rd Member
  53
- Hardware Torque
  54
Section 7

55
- Front Wheel Alignment
  56
- Inspect Ball Joints
  56
- Replace Ball Joint
  56
- Install
  57
- Remove
  57
- Replace Upper Steering Shaft
  57
- Inspect
  58
- Install
  58
- Remove
  58
- Replace Boot
  58
- Replace Lower Steering Shaft
  58
- Inspect
  59
- Install
  59
- Remove
  59
- Replace 90° Steering Gear
  59
- Inspect
  60
- Install
  60
- Remove
  60
- Replace Steering Rack
  60
- Install
  61
- Remove
  61
- Replace Steering Wheel
  61
- Hardware Torque
  62
Section 8

63
- General Guidelines and Safety
  64
- Front Brake
  65
- Inspection
  65
- Replace Pads
  65
- Service Limits
  65
- Inspection
  66
- Rear Brake
  66
- Replace Pads
  66
- Service Limits
  66
- Rebuild Disc Brake Body
  67
- Bleed System
  68
- Flush System
  68
- Add Fluid
  69
- Master Cylinder
  69
- Push Rod Adjustment
  69
- Adjust
  70
- Hardware Torque
  70
- Parking Brake
  70
- Service Limits
  70
Section 9

71
- Bearing
  72
- Electrical Testing
  72
- Inspect/Testing
  72
- Motor Identification
  72
- Motor-Vctech
  72
- Remove/Install
  72
- Disassemble
  73
- Motor-Vctech
  73
- Assemble
  74
- Hardware Torque
  76
- Motor-ABM
  79
Section 10

81
- Air Pressure
  82
- Inflation
  82
- Tires & Wheels
  82
- Rotation
  83
- Tires & Wheels
  83
- Tread Wear
  83
- Changing Tire/Wheel Assembly
  84
- Replace the Tire (Pneumatic)
  84
- Hardware Torque
  85
- Repair the Tire (Pneumatic)
  85
- Motor Controller
  89
Section 11

91
- Remove/Install
  92
- Troubleshooting
  92
- Delta-Q
  93
- Programming
  93
- Signet
  94
- Delta-Q IC650
  95
Section 12

99
- General Guidelines and Safety
  100
- Charging
  101
- Cleaning
  101
- Watering
  101
- Returning to Service
  102
- Specific Gravity
  102
- Storage
  102
- Storing
  102
- Testing
  102
- Hardware Torque
  103
- Individual Batteries
  103
- Industrial Battery or Lift out Battery Pack
  103
- Remove/Install
  103
- Wire Diagram
  107
Section 13

109
- Hardware Identification
  110
- Torque Guidelines for Standard Hardware
  110
- Hex Lock Nuts (Stover)
  111
- Hex Nuts
  111
- Other Nuts
  111
- Generic Torque Values
  112
- Replacing Hardware
  114
Section 14

115
- Ordering Parts for Your Vehicle
  116
- Replacement Parts
  116
- Taylor-Dunn Web Site Information
  116
- Axle Assembly, Front
  118
- Axle Shaft Assembly, Rear
  120
- Transaxle Assembly, GT
  122
- Transaxle Assembly, SD 3Rd Member
  124
- Transaxle Assembly, SD Primary Reduction
  125
- Battery
  126
- Brakes, Brake Lines
  128
- Brakes, Master Cylinder
  129
- Brakes, Front Axle
  130
- Brakes, Rear Axle
  131
- Charger, Lester Summit
  132
- Charger, Lester Summit II
  132
- Charger, Deltaq
  133
- Charger, Signet
  133
- Control System, Motor Speed
  134
- Control System, Instrument Panel
  136
- Decals
  137
- Electrical, Miscellaneous
  138
- Frame and Body (P1)
  140
- Frame and Body (Cabs)
  142
- Frame and Body , Dump Option
  144
- Frame and Body, 4-Passenger
  146
- Frame and Body, Drop Sides
  148
- Frame and Body, Wood Stake Sides
  149
- Hitches
  150
- Lights
  151
- Motor
  152
- Motor Mount, AC
  154
- Steering Linkage
  156
- Suspension, Front
  158
- Suspension, Rear
  159
- Wheels and Tires
  160

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Taylor-Dunn Bigfoot XL Operator's Manual

Taylor-Dunn Bigfoot XL Operator's Manual (80 pages)

Brand: Taylor-Dunn | Category: Automobile | Size: 2 MB

Table of Contents

Contact Information

3
The Taylor-Dunn Corporation

4
- Table of Contents
  5
Introduction

7
- Who Should Read this Manual
  7
- About this Manual
  7
- Glossary of Terms
  
  8
- Conventions
  
  10
  - Signal Words and Their Definitions
    10
  - Safety Alert Message
    10
- Responsibilities
  
  11
  - Of the Owner
    11
- Vehicle Modifications
  
  12
- Replacement Parts
  
  13
  - Using Non-OEM Replacement Components
    13
About Your Vehicle

14
- Licensing Requirements
  14
- Vehicle Compliance
  14
- How to Identify Your Vehicle
  
  15
  - Data Plate
    15
  - Where to Find Data Plate and Serial Number
    15
Taking Delivery of Your Vehicle

16
- What to Do if a Problem Is Found
  
  16
Driver Training

17
- Driver Qualifications
  17
Vehicle Controls

18
- Instrument Panel
  
  18
- Operator Controls
  
  20
  - Throttle Pedal
    20
  - Foot Brake Pedal
    20
  - Turn Signal Switch (Optional)
    20
  - Hazard Light Switch (Optional)
    20
  - Horn Switch
    20
  - Steering
    20
  - Emergency Power Cut Switch
    21
  - Park Brake, Manual (Standard on BIGFOOT Models)
    21
  - Adjustable Seats
    22
- Available Dash Displays
  
  23
  - Smartview Display
    23
  - Clearview Display
    26
Vehicle Operation

32
- General Safety Guidelines
  32
- Seat Belts (Optional)
  34
- All Seat Belt Types
  35
- Combination Lap and Shoulder Belts
  35
- Lap Belts Only
  35
- Seat Belts While Pregnant
  35
- Safety Belt Maintenance
  35
- Starting
  36
- Driving
  37
- Collisions or Accidents
  39
- Tip over
  39
- Transporting Pets
  39
- Battery Disconnect
  40
- Vehicle Load Capacity, Definition
  40
- Open the Seat
  41
- Close the Seat
  41
- Dump Bed Operation
  42
- Towing
  
  44
Charging Your Vehicle

48
- Generic Safety Guidelines
  
  48
- Charging Receptacle (BIGFOOT XL)
  49
- Charging Time
  50
- New Battery Break-In
  50
- AC Power Source
  50
- Signet Model HBS Charger
  51
- Lester Summit Charger
  53
- Lester Summit II Charger
  56
- Delta-Q Quiq Charger
  58
- Delta-Q IC650 Charger
  61
Storing and Returning to Service

63
- Storing Your Vehicle
  63
- Returning to Service
  63
Vehicle Maintenance

64
- Daily Inspection
  64
- Pre-Operation Inspection
  64
- Interlock Switch Inspection
  
  65
  - Start Switch
    65
  - Operator Presence Switch
    65
  - Parking Brake Switch
    65
  - Brake Interlock Switch
    66
  - Charger Interlock Switch
    66
  - Battery Door Switch
    66
  - Battery Inspection Box
    66
  - Dump Bed Interlock
    66
  - Maintenance Schedule
    67
  - Maintenance Guidelines for Severe Duty Applications
    67
- Battery Maintenance
  
  68
  - Cleaning
    69
  - Watering
    69
- Battery Inspection Box
  
  70
- Tires
  
  71
  - Air Pressure
    71
  - Tire Tread Wear
    71
  - Changing a Tire/Wheel Assembly
    72
  - Tire Rotation
    73
  - Replacing a Tire
    73
- Brake Fluid Level
  
  74
- Cleaning
  
  75
BIGFOOT Standard Specifications

76
BIGFOOT XL Standard Specifications

77
Index

78

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