Page 1 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 2 26 - Exhaust System, Emission Controls Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 28 - Ignition/Glow Plug System with respect to the correctness of information in this document.
Page 3: Table Of Contents
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Contents 00 - General, Technical Data ..........
Page 4 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 17 - Lubrication ............85 Oil Pan/Oil Pump .
Page 5 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 24 - Multiport Fuel Injection ..........139 Injection System .
Page 6 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG.
Page 7: General, Technical Data
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 00 – General, Technical Data Identification (Edition 11.2019) Refer to ⇒ Rep. Gr. 00 ; Identification .
Page 8: Safety Precautions
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Safety Precautions Refer to ⇒ Rep. Gr. 00 ; Safety Precautions .
Page 9: Repair Information
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Repair Information Refer to ⇒ Rep. Gr. 00 ; Repair Information .
Page 10: Engine Assembly
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 10 – Engine Assembly Engine, Removing and Installing ⇒ “1.1 Engine, Removing”, page 4 ⇒...
Page 11 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and Connecting .
Page 12 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the lock carrier cover. Refer to ⇒ Body Exterior; Rep.
Page 13 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -1- for the Charge Air Pressure Sen‐...
Page 14 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 CAUTION Risk of Destroying a Used Ribbed Belt by Reversing the Run‐...
Page 15 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the hose clamp -arrow- and remove the air duct hose at the right from the turbocharger.
Page 16 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 CAUTION Risk of Damaging the Coupling Due to Improper Handling – Coupling must not be bent more than 10°.
Page 17 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – To loosen the bolts for the flywheel, counterhold the crankshaft using the -T40263- and -T40314- .
Page 18 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Continuation for All Vehicles: – Remove the left and right bolt -2- from the engine mount.
Page 19 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the fuel hose -1-. Refer to ⇒ Fuel Supply System;...
Page 20 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the hose clamp -arrow- on the left coolant pipe and remove the coolant hose.
Page 21 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Vehicle with Manual Transmission: – Remove -2 to 5- that are accessible from above that connect the engine to the transmission.
Page 22 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Engage the -2024A- on the engine and on the -VAS6100- as shown.
Page 23 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Procedure • Remove the engine upward without the transmission. • During installation, all cable ties must be installed at the same location.
Page 24 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -2- for the Mass Airflow Sensor - G70- .
Page 25 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the hose clamp -1- and remove the air duct hose and remove downward.
Page 26 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the connector -2- from the bracket and disconnect it.
Page 27 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the upper air duct -arrow-. – Remove the left and right bolt -2- and push the radiator bracket -1- with the bolt toward the front in direction of -arrow-.
Page 28 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the nuts -arrows- from the front muffler. CAUTION Risk of Damaging the Coupling Due to Improper Handling –...
Page 29 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolt -arrow- from the catalytic converter bracket. – Remove the catalytic converter nut -2-. (The nuts -1- will be removed later.)
Page 30 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the three bolts -arrow- for the flywheel -1-. Vehicle with Manual Transmission: –...
Page 31 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up and disconnect the connector -1- for the Exhaust Gas Temperature Sensor 4 - G648- .
Page 32 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the wires on the heat shield -1-. – Remove the nuts -arrows- and bolts -2- and remove the heat shield.
Page 33 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -1- for the Oxygen Sensor 1 Before Catalytic Converter - GX10- -2-.
Page 34 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Lift up the clamps -arrows- and remove and free up the coolant hoses.
Page 35 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Continuation for All Vehicles: – Remove the connector -2- from the bracket and disconnect it.
Page 36 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Vehicle with Dual-Clutch Transmission: – Remove the bolts -2 to 5- that are accessible from above that connect the engine to the transmission.
Page 37: Engine, Securing To Engine And Transmission Holder
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Engine, Securing to Engine and Trans‐ mission Holder Refer to ⇒ Servicing – 4-Cylinder 1.8L; 2.0L 4V TFSI Engine;...
Page 38 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Release the tension on the -10-222A/11- . – Lower the workshop crane and mount the engine and trans‐...
Page 39 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the left and right bolts -2- from the engine mount.
Page 40 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 CAUTION There Is a Risk of Destroying the Control Modules Due to Ex‐...
Page 41: Subframe Mount
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Subframe Mount ⇒ “2.1 Overview - Subframe Mount”, page 35 ⇒ “2.2 Engine, Supporting in Installation Position”, page 38 ⇒...
Page 42 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 11 - Bolt ❑ 90 Nm + 90° ❑ Always replace after removing.
Page 43 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 7 - Transmission 8 - Nut ❑ Tightening specifications. Refer to ⇒ Rep. Gr. 34 ; Subframe Mount; Overview - Subframe Mount .
Page 44: Engine, Supporting In Installation Position
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 8 - Bolt ❑ Tightening specifications. Refer to ⇒ 7-Speed Dual Clutch Transmission; Rep. Gr. 34 ; Subframe Mount;...
Page 45 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -2- for the electro-hydraulic engine mount solenoid valves.
Page 46 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Continuation for Both Sides: TIP: Risk of damaging the drive axle: when lifting the engine the drive axles must not come into contact with the suspension struts.
Page 47: Transmission Mount, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Transmission Mount, Removing and In‐ stalling Transmission Support, Removing with Transmission Mount –...
Page 48: Engine Cover
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Engine Cover Refer to ⇒ Rep. Gr. 10 ; Engine Cover .
Page 49: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Locking Pin - T10060A- ♦...
Page 50 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Wrench - 21mm - T40263- ♦ Adapter - T40314- ♦ Torque Wrench 1332 Insert - Ring Wrench - 16mm - VAG1332/14- ♦...
Page 51 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Shop Crane - VAS6100- ♦ Engine Bung Set - VAS6122- ♦...
Page 52 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Torque Wrench Adapter - VAS6948- ♦ Holding Fixture - VW540- ♦...
Page 53 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Engine Support Bridge Adapter - 3147- ♦ Ring Wrench 7-Piece Set - 3337- Protected by copyright.
Page 54: Crankshaft, Cylinder Block
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 13 – Crankshaft, Cylinder Block Cylinder Block, Belt Pulley Side ⇒ “1.1 Overview - Cylinder Block, Belt Pulley Side”, page 48 ⇒...
Page 55: Sub-Assembly Bracket, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Sub-Assembly Bracket, Removing and Installing Refer to ⇒ Servicing – 4-Cylinder 1.8L; 2.0L 4V TFSI Engine;...
Page 56 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -arrow- for the A/C compressor. – Remove the lower bolts -3- and the left engine support -1-.
Page 57 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the nut -2- and free up the bracket with the wire.
Page 58: Cylinder Block, Transmission Side
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Cylinder Block, Transmission Side Refer to ⇒ Rep. Gr. 13 ; Cylinder Block, Transmission Side .
Page 59: Crankshaft
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Crankshaft Refer to ⇒ Rep. Gr. 13 ; Crankshaft . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG.
Page 60: Balance Shaft
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Balance Shaft Refer to ⇒ Rep. Gr. 13 ; Balance Shaft .
Page 61: Pistons And Connecting Rod
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Pistons and Connecting Rod Refer to ⇒ Rep. Gr. 13 ; Pistons and Connecting Rod .
Page 62: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Locking Pin - T10060A- ♦...
Page 63 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Seal Installer, Intermediate Shaft - T10353/1- ♦ Seal Installer - Sealing Flange Guide Sleeve - T20097- ♦...
Page 64 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Dial Gauge - 0-10mm - VAS6079- ♦ Press Piece - 31.5mm - VW418A- ♦...
Page 65 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Dial Gauge Holder - VW387- ♦ Counterhold - Flywheel - 10-201- ♦...
Page 66: Cylinder Head, Valvetrain
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 15 – Cylinder Head, Valvetrain Timing Chain Cover ⇒ “1.1 Overview - Timing Chain Cover”, page 60 ⇒...
Page 67: Chain Drive
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Chain Drive Refer to ⇒ Rep. Gr. 15 ; Chain Drive .
Page 68: Cylinder Head
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Cylinder Head ⇒ “3.1 Overview - Cylinder Head”, page 62 ⇒ “3.2 Cylinder Head, Removing and Installing”, page 62 ⇒...
Page 69 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the front muffler bolts -arrows-. – Loosen the threaded connections -arrows- and slide the clamping sleeves toward the rear.
Page 70 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the screw -2-. – Place a cloth underneath to catch escaping engine oil.
Page 71 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the connectors -2 and 3- from the bracket and dis‐...
Page 72 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the Throttle Valve Control Module - GX3- . Refer to ⇒...
Page 73 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the heat shield -arrows-. – Remove the bolt -2- and the oil supply line.
Page 74: Compression, Checking
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -2- on the Intake Air Temperature Sensor - G42- / Manifold Absolute Pressure Sensor - G71- .
Page 75: Valvetrain
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Valvetrain ⇒ “4.1 Overview - Valvetrain”, page 69 ⇒ “4.2 Camshaft, Removing and Installing”, page 69 ⇒...
Page 76 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connectors -arrows- for the cam adjustment actuators. – Disconnect the connector -1- for the Charge Air Pressure Ac‐...
Page 77 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the wires. – Loosen the hose clamp -2- and remove the hose for the EVAP system.
Page 78 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 4.2.2 Camshaft, Removing and Installing, Ve‐ hicle with Particulate Filter Removing –...
Page 79 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connectors and free up the wires: For the Camshaft Position Sensor 3 - G300-...
Page 80 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the wires on the heat shield -1-. – Remove the nuts -arrows- and bolts -2- and remove the heat shield.
Page 81: Sliding Bar Ball, Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Sliding Bar Ball, Installing Refer to ⇒ Servicing – 4-Cylinder 1.8L; 2.0L 4V TFSI Engine;...
Page 82: Intake And Exhaust Valves
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Intake and Exhaust Valves Refer to ⇒ Rep. Gr. 15 ; Intake and Exhaust Valves .
Page 83: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Central Valve Assembly Tool - T10352- ♦...
Page 84 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Polydrive Bit Drive Socket - T10070- ♦ Dial Gauge Adapter - T10170A- ♦...
Page 85 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Vibration Damper Assembly Tool - Knurled Nut - T10531/4- from the Vibration Damper Assembly Tool - T10531- ♦...
Page 86 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Wrench - 21mm - T40263- ♦ Adapter - T40266- ♦ Tensioner Locking Tool - T40267- Protected by copyright.
Page 87 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Adapter - T40314- ♦ Compression Tester Kit - VAG1763- ♦ Valve Keeper Tool Kit - VAS5161A- ♦...
Page 88 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Engine and Gearbox Bracket VAS6095A - VAS6095A- ♦ Engine Bung Set - VAS6122- Protected by copyright.
Page 89 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Cylinder Head Tensioning Device - VAS6419- ♦ Dial Gauge Holder - VW387- ♦...
Page 90 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Seal Installer - Valve Stem - 3365- ♦ Not illustrated: ♦...
Page 91: Lubrication
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 17 – Lubrication Oil Pan/Oil Pump ⇒ “1.1 Overview - Oil Pan/Oil Pump”, page 85 ⇒...
Page 92 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolt -arrow- and free up the bracket -1- with the wiring harness.
Page 93: Oil Pump, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 TIP: Risk of damaging the drive axle: when lifting the engine the drive axles must not come into contact with the suspension struts.
Page 94: Engine Oil Cooler
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Engine Oil Cooler Refer to ⇒ Rep. Gr. 17 ; Engine Oil Cooler .
Page 95: Crankcase Ventilation
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Crankcase Ventilation Refer to ⇒ Rep. Gr. 17 ; Crankcase Ventilation .
Page 96: Oil Filter/Oil Pressure Switch
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Oil Filter/Oil Pressure Switch Refer to ⇒ Rep. Gr. 17 ; Oil Filter/Oil Pressure Switch .
Page 97: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Used Oil Collection and Extraction Unit - SMN372500- ♦...
Page 98 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Oil Pressure Gauge Kit - VAG1342- ♦ Vehicle Diagnostic Tester - Test Adapter - 2+3 Pin - VAS5571- Protected by copyright.
Page 99: Cooling System
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 19 – Cooling System Coolant System/Coolant ⇒ “1.1 Connection Diagram - Coolant Hoses”, page 93 ⇒...
Page 100 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Radiator 2 - Cylinder Block 3 - Check Valve...
Page 101 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Arrows = coolant flow direction. 1 - Radiator 2 - Cylinder Block...
Page 102: Cooling System, Checking For Leaks
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Cooling System, Checking for Leaks Refer to ⇒ Rep. Gr. 19 ; Coolant System/Coolant; Cooling Sys‐...
Page 103 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Equipped on some models: loosen the hose clamps -arrows- and remove the coolant hoses from the ATF cooler and let the coolant run out.
Page 104 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Open the valve -B- by turning the lever in the flow direction.
Page 105 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Coolant Level, Checking WARNING The cooling system is under pressure when the engine is warm.
Page 106: Coolant Pump/Coolant Thermostat
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Coolant Pump/Coolant Thermostat ⇒ “2.1 Overview - Coolant Pump/Coolant Thermostat”, page 100 ⇒...
Page 107 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Bolt ❑ 9 Nm 2 - Coolant Recirculation Pump - V50- ❑...
Page 108: Overview - Engine Coolant Temperature Sensor
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Overview - Engine Coolant Temperature Sensor 1 - Clip ❑ Check for secure fit 2 - O-Ring ❑...
Page 109: Overview - Coolant Valves
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Overview - Coolant Valves 1 - Transmission Coolant Valve - N488- ❑...
Page 110 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Vehicle with particulate filter: remove the bolts -arrows- for the bracket -1-.
Page 111: Coolant Pump, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -1-. – Place a cloth underneath to catch any escaping coolant.
Page 112: Coolant Pump Toothed Belt, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolt -1- and move the bracket -2- with the engine wiring harness to the side.
Page 113: Engine Temperature Control Actuator N493 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Engine Temperature Control Actuator - N493- , Removing and Installing Removing –...
Page 114: Engine Coolant Temperature Sensor On Radiator Outlet G83 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the wires on the heat shield -1-. – Remove the nuts -arrows- and bolts -2- and remove the heat shield.
Page 115: Coolant Valves, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – To reduce the residual pressure in the cooling system, briefly open the coolant expansion tank cap -1- by releasing the re‐...
Page 116 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -2-. – Loosen the hose clamps -1-, then clamp off the coolant hoses with the -3094- and then remove them.
Page 117: Coolant Pipes
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Coolant Pipes ⇒ “3.1 Overview - Coolant Pipes”, page 111 ⇒ “3.2 Coolant Pipes, Removing and Installing”, page 112 ⇒...
Page 118: Coolant Pipes, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 13 - Coolant Hose Overview - Transmission Coolant Pipes 1 - Coolant Hoses...
Page 119 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Removing WARNING The cooling system is under pressure when the engine is warm.
Page 120 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Drain the coolant. Refer to ⇒ “1.3 Coolant, Draining and Filling”, page 96 –...
Page 121 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Fold back the heat shield boot and pry up the clamp -2- and remove the coolant hose.
Page 122: Transmission Coolant Pipes, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Fold back the heat shield boot and pry up the clamp -2- and remove the coolant hose.
Page 123 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolts -arrows-. – Loosen the hose clamps -1-, then clamp off the coolant hoses with the -3094- and then remove them.
Page 124: Radiator/Radiator Fan
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Radiator/Radiator Fan ⇒ “4.1 Overview - Radiator/Radiator Fan”, page 118 ⇒ “4.2 Radiator, Removing and Installing”, page 120 ⇒...
Page 125 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ❑ Lift the clamp to remove ❑ Connecting. Refer to ⇒ Fig. ““Connect the Coolant Hose to the Connector Coupling”“ , page 119 8 - O-Ring ❑...
Page 126: Radiator, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Fan Shroud ❑ Removing and instal‐ ling. Refer to ⇒...
Page 127 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 WARNING The cooling system is under pressure when the engine is warm.
Page 128 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolts -arrows- and air duct -1-. – Remove the upper air duct -arrow-.
Page 129 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the left and right bolt -2- and push the radiator bracket -1- with the bolt toward the front in direction of -arrow-.
Page 130: Fan Shroud, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Fan Shroud, Removing and Installing Removing – Remove the front noise insulation. Refer to ⇒ Body Exterior;...
Page 131: Radiator Fan V7 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the left and right bolt -2- for the radiator bracket -1- with the corresponding tool -3-.
Page 132: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Refractometer - T10007A- ♦...
Page 133 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Cooling System Tester - VAG1274B- ♦ Cooling System Tester - Adapter - VAG1274/8- ♦...
Page 134 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Cooling System Charge Kit - VAS6096- ♦ Coolant Collection System - VAS5014- or Shop Crane - Drip Tray - VAS6208- ♦...
Page 135 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Hose Clamps - Up To 25mm - 3094- ♦ Not illustrated: ♦...
Page 136: Turbocharger, Supercharger
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 21 – Turbocharger, Supercharger Turbocharger ⇒ “1.1 Overview - Turbocharger”, page 130 ⇒...
Page 137 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the threaded connections -arrows- and slide the clamping sleeves toward the rear.
Page 138 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Drain the coolant. Refer to ⇒ “1.3 Coolant, Draining and Filling”, page 96 –...
Page 139: Charge Air System
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Charge Air System ⇒ “2.1 Overview - Charge Air System”, page 133 ⇒...
Page 140: Overview - Charge Air Hose Connections
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 10 - Seal ❑ Replace if damaged Overview - Charge Air Hose Connec‐...
Page 141: Charge Air Pressure Sensor G31 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the left and right hose clamp -1- and remove the air duct pipe from the charge air cooler.
Page 142 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Procedure – Remove the engine cover. Refer to ⇒ Servicing – 4-Cylinder 1.8L;...
Page 143 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 CAUTION Risk of damaging the coupling due to improper handling. – Coupling must not be bent more than 10°.
Page 144: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Turbo System Tester Kit - VAG1687- ♦...
Page 145: Multiport Fuel Injection
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 24 – Multiport Fuel Injection Injection System ⇒ “1.1 Component Location Overview - Injection System”, page 139 Component Location Overview - Injec‐...
Page 146 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Oxygen Sensor 1 after Cat‐ alytic Converter - GX7- ❑...
Page 147 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 11 - Charge Air Pressure Sensor - G31- ❑ Overview. Refer to ⇒...
Page 148 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Component Location - Clutch Position Sensor - G476- ♦ Integrated in the clutch master cylinder in the driver side ple‐...
Page 149 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Left Electrohydraulic Engine Mount Solenoid Valve - N144- / Right Electrohydraulic Engine Mount Solenoid Valve - N145- Compo‐...
Page 150 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ❑ Integrated in the high pressure pump, cannot be replaced separately 7 - Cylinder 4 Fuel Injector 2 - N535- MPI ❑...
Page 151 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Engine Temperature Con‐ trol Actuator - N493- ❑ Overview. Refer to ⇒...
Page 152 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 10 - Oil Pressure Switch, Level 3 - F447- ❑ Overview. Refer to ⇒ Servicing – 4-Cylinder 2.0L 4V TFSI Engine (EA 888 Generation III); Rep. Gr. 17 ;...
Page 153 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 8 - Cam Adjustment Actuator 2 - F367- (for Cylinder 1) ❑...
Page 154 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 5 - Piston Cooling Nozzle Control Valve - N522- ❑ Overview. Refer to ⇒ Servicing – 4-Cylinder 2.0L 4V TFSI Engine (EA 888 Generation III); Rep. Gr. 17 ;...
Page 155: Air Filter
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Air Filter ⇒ “2.1 Overview - Air Filter Housing”, page 149 ⇒...
Page 156: Air Filter Housing, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ❑ Removing and Installing. Refer to ⇒ Maintenance ; Booklet 830 ; Maintenance Work; Air Filter; Filter Element, Replacing;...
Page 157 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolts -arrows- and the air guide -2-. – Remove the vacuum hose -3-.
Page 158: Intake Manifold
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Intake Manifold ⇒ “3.1 Overview - Intake Manifold”, page 152 ⇒ “3.2 Intake Manifold, Removing and Installing”, page 152 ⇒...
Page 159 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the nut -2- and bolt -1- and remove the intake mani‐...
Page 160 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the coolant line -2- from the intake manifold and push to the side.
Page 161 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connectors and free up the wires. For the Intake Manifold Runner Position Sensor - G336-...
Page 162 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the nut -2- and bolt -1- and remove the intake mani‐...
Page 163 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolt -arrow- and the union nuts -1, and 2-.
Page 164: Throttle Valve Control Module Gx3 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Throttle Valve Control Module - GX3- , Removing and Installing Removing –...
Page 165: Fuel Injectors
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Fuel Injectors ⇒ “4.1 Overview - Fuel Rail with Fuel Injectors”, page 159 ⇒...
Page 166: Sensors
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Sensors ⇒ “5.1 Intake Air Temperature Sensor G42 / Manifold Absolute Pressure Sensor G71 , Removing and Installing”, page 160...
Page 167: Fuel Pressure Sensor G247 , Checking
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Fuel Pressure Sensor - G247- , Check‐ Refer to ⇒ Servicing – 4-Cylinder 1.8L; 2.0L 4V TFSI Engine;...
Page 168: High Pressure Pump
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 High Pressure Pump ⇒ “6.1 Overview - High Pressure Pump”, page 162 ⇒...
Page 169 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the connector -2- for the Exhaust Gas Temperature Sensor 3 - G495- from the bracket and disconnect.
Page 170: Heated Oxygen Sensor
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Heated Oxygen Sensor Refer to ⇒ Rep. Gr. 24 ; Heated Oxygen Sensor .
Page 171: Engine Control Module
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Engine Control Module ⇒ “8.1 Overview - Engine Control Module”, page 165 ⇒...
Page 172 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Open the retainers in direction of -arrows- and remove the Engine Control Module - J623- -2-.
Page 173: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Elbow Assembly Tool - T10118- ♦...
Page 174 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Engine Bung Set - VAS6122- ♦ Hand Vacuum Pump - VAS6213- ♦...
Page 175: Exhaust System, Emission Controls
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 26 – Exhaust System, Emission Controls Exhaust Pipes/Mufflers ⇒ “1.1 Overview - Muffler”, page 169 ⇒...
Page 176 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ❑ Exhaust System, Installing without Tension. Refer to ⇒ “1.5 Exhaust System, Installing without Tension”, page 177 8 - Front Muffler ❑...
Page 177 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Individual Mounting Components for Front Muffler Spacer Sleeve Pressure Spring Washer...
Page 178 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 1 - Center Muffler ❑ Original equipment as one unit with rear muf‐...
Page 179: Exhaust Pipes/Mufflers, Disconnecting
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 11 - Rear Muffler ❑ Original equipment one unit with the center muffler. If a repair is required replace each separately ❑...
Page 180: Front Muffler, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – When installing, position the clamping sleeves -arrows- on the center of the separation cut.
Page 181 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the clamping sleeve -arrows- and push toward the rear.
Page 182: Muffler, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Loosen the clamping sleeve -arrows- and push toward the rear.
Page 183: Exhaust System, Installing Without Tension
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 FWD Vehicle: CAUTION Risk of accident due to the heavy weight of the muffler.
Page 184: Exhaust System, Checking For Leaks
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Push the exhaust system far enough forward in direction of -arrow- until the pretension on the retaining loop -1- at the ex‐...
Page 185: Emissions Control System
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Emissions Control System ⇒ “2.1 Overview - Emissions Control System”, page 179 ⇒...
Page 186 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the connector -1- for the Oxygen Sensor 1 After Cat‐...
Page 187: Particulate Filter, Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the connector -2- for the Oxygen Sensor 1 After Cat‐...
Page 188 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Remove the bolt -arrow- from the particulate filter bracket. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG.
Page 189 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Free up the wires on the heat shield -1-. – Remove the nuts -arrows- and bolts -2- and remove the heat shield.
Page 190: Exhaust Temperature Regulation
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Exhaust Temperature Regulation ⇒ “3.1 Overview - Exhaust Temperature Regulation”, page 184 ⇒...
Page 191: Exhaust Gas Temperature Sensor 4 G648 , Removing And Installing
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 ♦ Diesel Engine Tool Set - T10395B- with a suitable socket...
Page 192 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 – Disconnect the connector -1- and free up the wire. – Remove the Exhaust Gas Temperature Sensor 4 - G648- -2-.
Page 193: Special Tools
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Special Tools Special tools and workshop equipment required ♦ Diesel Engine Tool Set - T10395B- with a suitable socket wrench ♦...
Page 194: Ignition/Glow Plug System
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 28 – Ignition/Glow Plug System Ignition System Refer to ⇒ Servicing – 4-Cylinder 1.8L; 2.0L 4V TFSI Engine;...
Page 195: Revision History
Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Revision History DRUCK NUMBER: A005A013921 Fac‐ Edit Notes Quality tory Edi‐...
Page 196 Audi A4 2015 ➤ , Audi A4 China 2016 ➤ , Audi A5 2016 ➤ 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888 Generation III) - Edition 11.2019 Fac‐ Edit Notes Quality tory Edi‐ Type Checke Edi‐ tion d By tion 10.2...
Page 197 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 198 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 199 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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