Audi A4 2015 Workshop Manual
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Audi A4 2015 Workshop Manual

7-speed dual clutch gearbox 0cj, 0ck, 0cl, 0dn, 0dp
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Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ ,
Audi A4 China 2016 ➤ ,
Audi A4 allroad quattro 2016 ➤ ,
Audi A5 2016 ➤ , Audi Q5 2017 ➤ ,
Audi Q5 China 2019 ➤
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN,
0DP
Edition 08.2018
Service Department. Technical Information

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Summary of Contents for Audi A4 2015

  • Page 1 Service Workshop Manual Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 allroad quattro 2016 ➤ , Audi A5 2016 ➤ , Audi Q5 2017 ➤ , Audi Q5 China 2019 ➤...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2018 Audi AG, Ingolstadt D4B80597318...

  • Page 3: Table Of Contents

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Contents 00 - Technical data ........... .
  • Page 4 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Draining and filling gear oil ..........

  • Page 5: Technical Data

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 00 – Technical data Technical data (ARL005945; Edition 08.2018) ⇒...
  • Page 6 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Capacities ATF change capacity Approx. 3.5 ltr.

  • Page 7: Electrical Components

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Electrical components Overview of fitting locations - electrical components can be found in the chapter ⇒...

  • Page 8: Safety Precautions

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Safety precautions ⇒ “3.1 General safety precautions”, page 4 ⇒...

  • Page 9: Safety Precautions When Using Testers And Measuring Instruments During A Road Test

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Safety precautions when using testers and measuring instruments during...

  • Page 10: Repair Instructions

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Repair instructions ⇒ “4.1 Rules for cleanliness”, page 6 ⇒...

  • Page 11: Deactivating Atf Pump And Discharging Hydraulic Accumulator

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Gearbox ♦ Do not run the engine or tow the vehicle with the oil pan re‐...

  • Page 12: Contact Corrosion

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 WARNING System is pressurised. The “7-speed dual clutch gearbox 0CJ, 0CK, 0CL” is equipped with an electric ATF pump and hydraulic accumulator.
  • Page 13 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ 1) The fault is stored and a backup programme enables the vehicle to drive on (in some cases with restrictions).

  • Page 14: Transmission Layout

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Transmission layout Transmission layout - four-wheel drive 5.1.1...
  • Page 15 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 5.1.2 Transmission layout - vehicles with four-wheel drive coupling...

  • Page 16: Clutch

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 30 – Clutch Clutch All work on the dual clutch is described in ⇒ Servicing 7-speed dual clutch gearbox 0CJ, 0CK, 0CL;...

  • Page 17: Controls, Housing

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 34 – Controls, housing Selector mechanism ⇒ “1.1 Exploded view - selector mechanism”, page 13 ⇒...
  • Page 18 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - Selector mechanism ❑ Combined as one unit with the following com‐...
  • Page 19 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - Gear sensor - G676- ❑ Removing and installing ⇒...

  • Page 20: Exploded View - Manual Release Mechanism For Parking Lock

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Exploded view - manual release mech‐ anism for parking lock ⇒...

  • Page 21: Checking Selector Mechanism

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1.2.2 Exploded view - manual release mechanism for parking lock, Q5 1 - Manual release cable (rear) ❑...
  • Page 22 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Overview: ♦ 1. Checking locking functions/function of button ⇒...
  • Page 23 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1. Checking locking functions/function of button Step 1.1 •...
  • Page 24 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 2. Checking operation of selector mechanism (shiftlock) Step 2.1...
  • Page 25 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 3. Checking gear indicator Step 3.1 •...

  • Page 26: Manual Release From Position P - A4/A5

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 4. Checking display in instrument cluster Step 4.1 •...
  • Page 27 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Releasing WARNING Accident risk; vehicle can start rolling.
  • Page 28 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Releasing WARNING Accident risk; vehicle can start rolling.

  • Page 29: Removing And Installing Selector Lever Handle

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Take release tool -1- out of vehicle tool kit.
  • Page 30 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Removal wedge - 3409- ♦ Torque wrench - V.A.G 1410- Removing •...

  • Page 31: Detaching And Attaching Selector Lever Boot On Selector Lever Handle

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Installing Installation is carried out in reverse order; note the following: –...
  • Page 32 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Torque wrench - V.A.G 1410- Removing –...

  • Page 33: Removing And Installing Manual Release Cable For Parking Lock

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Removing and installing manual release cable for parking lock ⇒...
  • Page 34 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Installing Installation is carried out in reverse order; note the following:...
  • Page 35 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove nuts -3-. – Release catches -arrows- and lower manual release retainer -2-.
  • Page 36 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1.8.3 Removing and installing manual release cable for parking lock (rear) - Q5...

  • Page 37: Removing And Installing Parking Lock Solenoid N486 / Gear Sensor G676

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove nuts -arrows-. – Move parking lock manual release cable (rear) -1- clear and detach.
  • Page 38 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolt -arrow- and detach oil pipe -1-.
  • Page 39 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolt -2-. – Unplug electrical connector -3-.
  • Page 40 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Check whether splines of gear sensor - G676- are aligned with splines of parking lock shaft.

  • Page 41: Renewing Seal For Parking Lock Shaft

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Note Note correct installation position. ♦ Parking lock lever must be flush with splines on shaft ♦...
  • Page 42 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolts -arrows- and press coolant pipe for gearbox to one side.
  • Page 43 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Press out oil seal using thrust piece - T10040/3- .

  • Page 44: Removing And Installing Gearbox

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Removing and installing gearbox ⇒ “2.1 Removing gearbox”, page 40 ⇒...
  • Page 45 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Adapter - VAS 6948- ♦ Tensioning strap - T10038- ♦...
  • Page 46 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Adapter -T40314- Preparing gearbox support - T40173- : –...
  • Page 47 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution Risk of damage to gearbox if ATF and gear oil (MTF) mix via shared breather opening.
  • Page 48 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolts -2 … 5- securing gearbox to engine (accessible from above).
  • Page 49 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Detach bottom cover -1- from gearbox -arrow-.
  • Page 50 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 All vehicles (continued) – Remove heat shield for drive shaft (right-side) ⇒ Running gear, axles, steering;...
  • Page 51 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Insert brace -T40335- in subframe on both sides. If necessary, adjust brace at knurled handle -1-.
  • Page 52 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Hose clamps up to 25 mm - 3094- ♦...
  • Page 53 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Adapter - VAS 6948- ♦ Tensioning strap - T10038- ♦...
  • Page 54 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Adapter -T40314- Preparing gearbox support - T40173- : –...
  • Page 55 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution Risk of damage to gearbox if ATF and gear oil (MTF) mix via shared breather opening.
  • Page 56 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Unscrew bolts - 5- and nuts -3- and remove bracket -2-.
  • Page 57 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolts -arrows- and move manual release cable -1- for parking lock clear.
  • Page 58 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution The gearbox control unit (mechatronic unit) can be damaged by electrostatic discharge.
  • Page 59 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Ring spanner insert AF 16 - V.A.G 1332/14- ♦...
  • Page 60 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Gearbox support - T40173- ♦ Wrench 21 mm - T40263- for vehicles with 2.0 ltr. TFSI engine ♦...
  • Page 61 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution Risk of damage to gearbox if ATF and gear oil (MTF) mix via shared breather opening.
  • Page 62 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Vehicles with 4-cyl. TDI engine: – Remove bolts -2 … 5- securing gearbox to engine (accessible from above).
  • Page 63 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Detach bottom cover -1- from gearbox -arrow-.
  • Page 64 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove heat shield for drive shaft (right-side) ⇒ Running gear, axles, steering;...

  • Page 65: Installing Gearbox

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Vehicles with 4-cyl. TFSI engine – Remove bolt -1- using ring spanner insert, 16 mm - V.A.G 1332/14- and adapter - VAS 6948- .
  • Page 66 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Assembly aid - T40169- ♦ Transportation lock - T40170- ♦...
  • Page 67 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Note Renew bolts which are tightened by turning through a speci‐...
  • Page 68 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 • The assembly tool must engage in the semi-circular recess and in the hole (-arrow A- and -arrow B-).
  • Page 69 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Vehicles with 4-cylinder engine: Note Bolt -2- secures the starter to the gearbox and has an addi‐...
  • Page 70 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove transportation lock - T40170- .
  • Page 71 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Vehicles with 6-cylinder engine (six securing bolts): –...
  • Page 72 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 All vehicles: – Install cover -1-. Perform remaining installation steps in reverse sequence; ob‐...

  • Page 73: Tightening Torques For Gearbox

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Procedure – Connect vehicle diagnostic tester .
  • Page 74 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Gearbox to 4-cylinder TFSI engine: Item Bolt M10x50 30 + 90°...
  • Page 75 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Engine/gearbox attachment (6-cyl. TDI engine): Item Bolt M10x50 30 + 90°...

  • Page 76: Transporting Gearbox

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Transporting gearbox Description of work sequence ⇒ Servicing 7-speed dual clutch gearbox 0CJ, 0CK, 0CL;...

  • Page 77: Securing To Engine And Gearbox Support

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Securing to engine and gearbox sup‐ port Description of work sequence ⇒...

  • Page 78: Assembly Mountings

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Assembly mountings ⇒ “5.1 Exploded view - assembly mountings”, page 74 ⇒...
  • Page 79 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Engine and gearbox jack - VAS 6931- ♦...
  • Page 80 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Set up gearbox support - T10337- on engine and gearbox jack - VAS 6931- and position underneath gearbox, as shown in illustration.

  • Page 81: Gear Oil Circuit

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Gear oil circuit ⇒ “6.1 Overview - gear oil circuit”, page 77 ⇒...

  • Page 82: Removing And Installing Gear Oil Pump

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - Sealing plug ❑ For ATF inspection and filler hole ⇒...
  • Page 83 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Removing Note General repair instructions ⇒ page 6 ♦...
  • Page 84 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution Risk of electrochemical corrosion. ♦ Connector area must remain free of gear oil (MTF).

  • Page 85: Atf Circuit

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ATF circuit ⇒ “7.1 Exploded view - ATF circuit”, page 81 ⇒...
  • Page 86 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - O-rings ❑ Renew after removing 2 - ATF pipe ❑...

  • Page 87: Removing And Installing Atf Cooler

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - Sealing plug ❑ For ATF inspection and filler hole ❑...
  • Page 88 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Engine bung set - VAS 6122- ♦...
  • Page 89 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Note Place a cloth underneath to catch escaping coolant.

  • Page 90: Gear Oil

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Gear oil ⇒ “8.1 Checking gear oil level”, page 86 ⇒...

  • Page 91: Draining And Filling Gear Oil

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Unscrew plug -arrow- for inspection and filler hole on right side of gearbox housing using socket Torx T60 - T40087- .
  • Page 92 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Hand pump for gear oil - VAS 6617- ♦...
  • Page 93 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Caution Risk of electrochemical corrosion. ♦ Connector area must remain free of gear oil (MTF).
  • Page 94 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Unscrew plug -arrow- for inspection and filler hole on right side of gearbox housing using socket Torx T60 - T40087- .

  • Page 95: Atf

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ⇒ “9.1 Checking ATF level”, page 91 ⇒...
  • Page 96 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Test conditions • Gearbox must not be in emergency running (backup) mode.
  • Page 97 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Note The ATF level can be checked at the ATF inspection and filler ♦...

  • Page 98: Draining And Filling Atf

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Connect hand pump for gear oil - VAS 6617- with -VAS 6617/1- and -VAS 6617/12- at ATF inspection and filler hole.
  • Page 99 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Used oil collection and extraction unit - VAS 6622A- ♦...
  • Page 100 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Depending on equipment version: Remove bolts -arrows- and nut -2-.
  • Page 101 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove drain plug -arrow- and allow ATF to drain off.
  • Page 102 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Insert hand pump for gear oil - VAS 6617- with -VAS 6617/1- and adapter - VAS 6617/12- into hole.

  • Page 103: Mechatronic Unit

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Mechatronic unit ⇒ “10.1 Exploded view - mechatronic unit”, page 99 ⇒...

  • Page 104: Removing And Installing Oil Pan

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 11 - Breather pipe 12 - Dust ring 13 - Gaskets ❑...
  • Page 105 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 ♦ Vehicle diagnostic tester ♦ Engine bung set - VAS 6122- ♦...

  • Page 106: Removing And Installing Mechatronic Unit

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 – Remove bolts in the sequence -25 ... 1- and detach oil pan.

  • Page 107: Gears, Shafts

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 35 – Gears, shafts Dismantling and assembling gears and shafts ⇒...

  • Page 108: Final Drive - Differential

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 39 – Final drive - differential Gearbox control system ⇒...
  • Page 109 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 1 - Gearbox auxiliary hydraulic pump - V552-...

  • Page 110: Oil Seals

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Oil seals ⇒ “2.1 Overview of fitting locations - oil seals”, page 106 All work involving oil seals is described in ⇒...

  • Page 111: Differential

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Differential All work on differential is described in ⇒ Servicing 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP;...
  • Page 112 Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 12 - Tapered roller bearing outer race 13 - Flange shaft (left-side) ❑...

  • Page 113: Four-Wheel Drive Coupling

    Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ... 7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018 Four-wheel drive coupling For all work on four-wheel drive coupling, refer to ⇒ Rear final drive;...

This manual is also suitable for:

A4 avant 2015A4 china 2016A4 allroad quattro 2016A5 2016Q5 2017Q5 china 2019

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