Table Of Contents - Taylor-Dunn BG-015-00 Operation, T Roubleshooting And Replacement Parts Manual

Introduction
About this manual .................................... 2
Who Should Read This Manual ............... 3
Responsibilities ........................................ 3
How To Use This Manual .......................... 4
Conventions ............................................................ 5
How to Identify Your Vehicle .................... 6
Taking Delivery of Your Vehicle ............... 7
Safety Rules and Operating Instructions
Standard Specifications Burden Carrier
(chassis ONLY*) ................................. 2
Safety Rules and Guidelines .................... 3
Driver Training Program ........................... 4
Driver Qualifications. .............................................. 4
Vehicle Controls ....................................... 5
Ignition Switch ........................................................ 5
Shift Lever .............................................................. 5
Horn Switch ............................................................ 5
Accessory Switch (Optional) .................................. 5
Headlight Switch ..................................................... 5
Fuel Gauge ............................................................. 6
Hour Meter .............................................................. 6
Steering .................................................................. 7
Directional Signals (Optional) ................................. 7
Hazard Light Switch (Optional) ............................... 7
Seat Interlock Switch .............................................. 7
Accelerator Pedal ................................................... 7
Foot Brake Pedal .................................................... 7
Park Brake .............................................................. 7
Vehicle Operational Guidelines ............... 8
Safety Guidelines ................................................... 8
Starting: .................................................................. 8
While driving: .......................................................... 9
Loading and Unloading ........................................... 9
Parking ................................................................... 9
Towing .................................................................... 9
Returning to Service ............................................... 10
Storing and Returning to Service ........... 10
Storing Your Vehicle ................................................ 10
Periodic Maintenance Checklist
(chassis only*) .................................... 11
Maintenance Guidelines for
Severe Duty Applications ................... 12
General Maintenance
Maintenance Guidelines ........................... 2
Troubleshooting Guide ............................ 3
Lubrication Chart ...................................... 4
Engine / Transmission
ShiftLinkage
Adjustement .............................................. 2
Contents
Front Axle Service
Inspect the Front Wheel Bearings and
King Pin .............................................. 2
Adjust Front Wheel Bearings .................. 3
Front Axle Removal and Installation ....... 4
Removal .................................................................. 4
Installation .............................................................. 5
Front Axle Disassembly............................ 6
Replace Front Wheel Bearings ................ 7
Replace the King Pins and Bushings ...... 9
Replace the Steering Knuckle .................. 11
Steering Component Service
Front End Alignment ................................ 2
Inspect Ball Joints .................................... 6
Inspect Rod Ends ..................................... 7
Adjust the Steering Gear .......................... 8
Replace the Steering Shaft ....................... 10
Replace the Steering Wheel ..................... 12
Replace the Steering Gear ....................... 13
Replace the Steering Gear ....................... 14
Replace the Ball Joints, Tie Rods, and
Drag Link ............................................ 15
Replacing the Drag Link ......................................... 17
Replacing the Tie Rod ............................................ 18
Center the Steering Gear .......................... 19
Pitman Shaft Alignment ............................ 19
Repair the Steering Gear .......................... 20
Exploded View of Steering Gear ............................ 23
Brake Service ........................................1
Inspect the Service Brake ........................ 2
Disc Brake Pads ..................................................... 2
Disc Brake Rotor .................................................... 3
Brake Shoes ........................................................... 4
Brake Drum ............................................................ 4
Park Brake ............................................................. 5
Adjust the Service Brakes ........................ 6
Rear Drum Brakes .................................................. 6
Adjust the Mechanical Brake Linkages ................... 7
Adjust the Parking Brake ......................... 8
Park Brake Handle .................................................. 8
Park Brake Linkage ................................................ 9
Check Master Cylinder Fluid .................... 10
Bleed the Brake System ........................... 11
Flush the Brake System ........................... 13
Replace Front Disc Brake Pads ............... 14
Replace Rear Brake Shoes ...................... 16
Replace the Wheel Cylinder ..................... 18
Disc Brake Body Assembly (front brakes) .............. 18
Drum Brake Hydraulic Spider (rear brakes) ............ 20
Repair the Brake Body.............................. 22

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