Taylor-Dunn R3-80 Manuals

Manuals and User Guides for Taylor-Dunn R3-80. We have 2 Taylor-Dunn R3-80 manuals available for free PDF download: Operator's Maintenance Manual, Service And Replacement Parts Manual

Taylor-Dunn R3-80 Service And Replacement Parts Manual

Taylor-Dunn R3-80 Service And Replacement Parts Manual (144 pages)

DC System

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 5.57 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Section 3

29
- Front Axle
  30
- Install
  30
- Remove
  30
- Disassemble
  31
- Front Axle
  31
- Adjust Front Wheel Bearings
  32
- Inspect Front Wheel Bearings
  32
- Front Wheel Alignment
  33
  - Center the Steering
    33
- Replace Front Wheel Bearings
  34
- Replace Steering Knuckle
  34
- Replace King Pin/Bushings
  35
- Hardware Torque
  36
- Service Limits and Specifications
  36
  - King Pin Bushings
    36
  - Toe in
    36
Section 4

37
- Change Oil
  38
- Check Oil Level
  38
- Drive Axle
  38
- Drive Axle
  39
- Drive Motor
  39
  - Remove
    39
  - Install
    39
- Differential Case
  40
  - Disassemble
    40
  - Assemble
    42
- Hardware Torque
  43
Section 5

45
- Inspect Ball Joints
  46
- Inspect Rod Ends
  46
- Adjust Steering Gear
  47
- Front Wheel Alignment
  47
- Steering
  47
- Replace Ball Joint
  48
- Replace Rod End
  48
- Replace Steering Shaft
  49
- Replace Steering Wheel
  50
- Steering Gear
  51
  - Disassemble
    51
  - Reassemble
    52
  - Exploded View of Steering Gear
    53
- Hardware Torque
  54
Section 6

55
- General Guidelines and Safety
  
  56
  - Brakes
    57
- Front Disc Brake
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace Pads
    57
- Brake Adjustment
  
  58
- Rear Drum Brake, Inspect/Replace
  
  60
  - Service Limits
    60
  - Inspection
    60
  - Replace
    60
- Rebuild Disc Brake Body
  
  61
- Bleed System
  
  62
- Flush System
  
  62
- Master Cylinder
  
  63
  - Add Fluid
    63
  - Rebuild
    63
- Service Limits
  
  64
- Hardware Torque
  
  64
Section 7

65
- Disassemble
  66
- Drive Motor
  66
- Motor Removal and Installation
  66
- Assemble
  67
- Drive Motor
  67
- Inspection
  68
  - Brushes
    68
  - Armature
    68
  - Bearings
    69
  - Commutator
    69
- Repair
  70
  - Brushes
    70
  - Commutator
    70
- Service Limits
  71
Section 8

73
- Inspect
  74
- Motor Controller
  74
- Remove/Install
  74
- Troubleshooting
  74
- Motor Controller
  75
- Repair/Adjustments
  75
  - Adjustments
    75
- Hardware Torque
  76
Section 9

79
- Wire Diagram
  79
- General Guidelines and Safety
  80
- Batteries
  81
- Charging
  81
- Cleaning
  81
- Watering
  81
- Storing
  82
  - Storage
    82
  - Returning to Service
    82
- Testing
  82
  - Specific Gravity
    82
- Remove/Install
  83
  - Individual Batteries
    83
- Hardware Torque
  84
Section 10

85
- Air Pressure
  86
- Inflation
  86
- Tires & Wheels
  86
- Rotation
  87
- Tires & Wheels
  87
- Tread Wear
  87
- Changing Tire/Wheel Assembly
  88
- Repair the Tire (Pneumatic)
  88
- Replace the Tire (Pneumatic)
  88
- Hardware Torque
  89
Section 11

93
- Suspension
  93
- Torque Guidelines for Standard Hardware
  
  94
  - Hardware Identification
    94
  - Hardware Information
    95
    
    Hex Nuts
    95
    
    Hex Lock Nuts (Stover)
    95
    
    Other Nuts
    95
    
    Generic Torque Values
    96
- Replacing Hardware
  
  98
Replacement Parts

99
- Ordering Parts for Your Vehicle
  100
- Replacement Parts
  100
- Taylor-Dunn Web Site Information
  100
  - Replacement Parts
    101
- Axle Assembly, Front
  102
- Axle, Rear
  104
- Battery
  106
- Brakes, Brake Lines
  108
- Brakes, Front Axle
  110
- Brakes, Mechanical Rear
  111
- Brakes, Hydraulic Rear
  112
- Brakes, Master Cylinder
  113
- Brakes, Park Brake Linkage
  114
- Bumper, Front
  116
- Cab
  117
- Cab Doors
  118
- Charger, Signet
  120
- Charger, X-Series
  121
- Charger, Lestronic II
  122
- Charger, Delta Q
  123
- Charger, Summit
  123
- Charger, Lestronic Portable (Export)
  124
- Control System, Motor Speed Control
  125
- Control System, Instrument Panel
  126
- Decals
  127
- Deck, Rear
  128
- Electrical, Miscellaneous
  129
- Hitches
  130
- Lights
  131
- Mirrors
  132
- Motor
  133
- Seats
  134
- Steering Gear
  135
- Steering Linkage
  136
- Suspension, Front
  138
- Suspension, Rear
  139
- Transmission
  140
- Wheels and Tires
  141

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Taylor-Dunn R3-80 Operator's Maintenance Manual

Taylor-Dunn R3-80 Operator's Maintenance Manual (232 pages)

Taylor-Dunn R3-80 utility vehicle Operators and maintenance manual

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 6.78 MB

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