Table Of Contents - Frick QUANTUM Maintenance Manual

S90-010 M
Page 2
Quantum Identification _____________________________________________________________5
Quantum 3 ______________________________________________________________________________ 5
Quantum 4 ______________________________________________________________________________ 5
TROUBLESHOOTING ______________________________________________________________5
THE QUANTUM CONTROL PANEL __________________________________________________________ 5
General Information: _____________________________________________________________________ 5
What To Do Before Calling The Factory______________________________________________________ 6
What Should Occur When Powering Up The Panel _____________________________________________ 6
What If The "Operating Status" Screen Is Not Shown ___________________________________________ 6
DISPLAY ASSEMBLY COMPONENT REPLACEMENT GUIDE_____________________________________ 8
Quantum 3 ____________________________________________________________________________ 8
Quantum 4 ____________________________________________________________________________ 8
TROUBLESHOOTING ANALOG AND DIGITAL PROBLEMS ______________________________________ 9
"About" Screen _________________________________________________________________________ 9
Diagnosing an Analog or Digital Board Problem _______________________________________________ 9
"Service Screen" - Digital Board Inputs and Outputs ___________________________________________ 10
Troubleshooting Digital Inputs and Outputs __________________________________________________ 10
Troubleshooting Analog Inputs and Outputs _________________________________________________ 11
ADDING AND REPLACING BOARDS________________________________________________________ 12
Quantum _____________________________________________________________________________ 12
Analog And Digital Boards _______________________________________________________________ 12
Display Replacement ___________________________________________________________________ 13
TROUBLESHOOTING A PROBLEM THAT APPEARS UNEXPLAINABLE ___________________________ 14
COMPRESSOR MODEL DIFFERENCES ______________________________________________18
JUMPER AND DIPSWITCH SETTINGS________________________________________________19
DIGITAL BOARD ________________________________________________________________________ 19
Digital I/O Board Communications Settings __________________________________________________ 19
Digital I/O Board Dipswitch Settings ________________________________________________________ 19
ANALOG BOARD________________________________________________________________________ 19
Analog Board Communications Settings ____________________________________________________ 19
Analog Board Dipswitch Settings __________________________________________________________ 19
Analog Board #1 _______________________________________________________________________ 20
Analog Board #2 _______________________________________________________________________ 21
QUANTUM 3____________________________________________________________________________ 22
Communications Settings Com-1 __________________________________________________________ 22
Communications Settings Com-2 __________________________________________________________ 22
Communications Settings Com-3 __________________________________________________________ 22
QUANTUM 4____________________________________________________________________________ 23
Communications Settings Com-1 __________________________________________________________ 23
Communications Settings Com-2 __________________________________________________________ 23
SETPOINT DATA SHEETS _________________________________________________________25
FACTORY SETUP _______________________________________________________________________ 25
PANEL SETUP __________________________________________________________________________ 26
CALIBRATION __________________________________________________________________________ 28
CAPACITY CONTROL SETPOINTS _________________________________________________________ 29
Suction Pressure Control Mode #1_________________________________________________________ 29
Suction Pressure Control Mode #2_________________________________________________________ 30
Process Temp Control Mode #1 ___________________________________________________________ 30
Process Temp Control Mode #2 ___________________________________________________________ 31
Discharge Pressure Control Mode #1_______________________________________________________ 31
Discharge Pressure Control Mode #2_______________________________________________________ 32
Discharge Temp Control Mode #1 _________________________________________________________ 32
Discharge Temp Control Mode #2 _________________________________________________________ 33
COMPRESSOR SAFETIES ________________________________________________________________ 33
FRICK QUANTUM COMPRESSOR CONTROL PANEL
MAINTENANCE

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