Quantum Identification _____________________________________________________________5 Quantum 3 ______________________________________________________________________________ 5 Quantum 4 ______________________________________________________________________________ 5 TROUBLESHOOTING ______________________________________________________________5 THE QUANTUM CONTROL PANEL __________________________________________________________ 5 General Information: _____________________________________________________________________ 5 What To Do Before Calling The Factory______________________________________________________ 6 What Should Occur When Powering Up The Panel _____________________________________________ 6 What If The “Operating Status”...
QUANTUM 3 CONTROL CENTER ASSEMBLY RXF 12-50 ONLY __________________________________ 49 QUANTUM 4 CONTROL CENTER ASSEMBLY ________________________________________________ 51 QUANTUM 4 CONTROL CENTER ASSEMBLY RXF 12-50 ONLY _________________________________ _ 5 3 WIRING DIAGRAM - RWF _________________________________________________________________ 55 WIRING DIAGRAM – RWB II _______________________________________________________________ 59 WIRING DIAGRAM –...
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S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 4 MAINTENANCE QUANTUM PUBLICATIONS Indicates a potentially hazardous situation or practice which, if not WARNING S90-010 O Frick Quantum Control Panel OPERATION avoided, will result in death or S90-010 CS Frick Quantum...
Quantum family are the Quantum 3, and 1. DO NOT attempt to make corrections to the power the Quantum 4. It is critical to the end user to be able to supply without shutting off the power to the control identify the differences between these controllers.
· Red FLASH LED will begin to intermittently An example of this is the statement that the Quantum is during the Boot process. It will then go out not “booting” (the main processor board is not starting).
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Check the display. If the CPU board is · Check the backlight inverter connector booting but you have no display, check the (P4). When the Quantum board is following: mounted in the panel, this connector is · Check the LCD backlight tube. Look located at the middle left of the board.
333Q0001588 333Q0001785 Display Replacement Assy. 640C0021G01 640C0052G01 640C0021G01 Rev (B) NOTE A: When upgrading from a Quantum 3 with an NEC Display, to the Quantum 4, the display will need to be upgraded also. Order 640C0021G01 to replace the display.
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 9 TROUBLESHOOTING ANALOG AND DIGITAL PROBLEMS The information that follows in this section can help locate problems that can occur with Analog and Digital input and output circuit boards. "About" Screen The “About”...
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 10 MAINTENANCE "Service Screen" - Digital Board Inputs and Outputs Check the LED on the tester. If the LED is lit, the Troubleshooting Digital Inputs and Outputs fuse is OK. The “Service Screen” has been provided to view the raw Power off the panel.
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 11 If the voltage is OK, check the wiring external to Troubleshooting an Input the panel. Make sure the LED associated with the input is on when power is applied to the module.
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 12 MAINTENANCE ADDING AND REPLACING BOARDS Check that all jumpers, dip switches and components are properly setup on the new board QUANTUM as it was on the old board. Replacing the Main Board involves a Flash Card memory...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 13 "Change Communications" Screen Replacing Analog And Digital Boards DISPLAY REPLACEMENT After replacing or installing an Analog or Digital board and Shut off control power. applying power on the control panel, select [Detect I/O Remove the defective display.
· If the Quantum is unexplainably shutting panel end. down, try disconnecting the communications 20. If the compressor control settings unexplainably cable to see if the problem goes away.
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(on back of display). This is a delicate connection and care should be used to reconnect it. Confirm that CN1 and CN2 of the backlight inverter are connected. Confirm that the display harness (and inverter for the Quantum 3) on the main board are cabled and that all other cables and wires connections are made.
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S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 16 MAINTENANCE SYMPTOM PROBABLE CAUSES and CORRECTIONS OIL HEATERS DO NOT OPERATE The oil heaters should operate only when the compressor is NOT running and the oil separator temperature is not greater than or equal to the “Oil Heater Off Above”...
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FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 17 SYMPTOM PROBABLE CAUSES and CORRECTIONS SLIDE STOP DOES NOT INCREASE Verify that the Slide Stop is in the AUTO mode and that the VI Ratio is calling and/or DECREASE* Some Compressor for a VI increase or decrease.
The current transformer is used to convert the AC motor amps to a DC voltage UNLOAD) OCCURS AT HIGH MOTOR signal for the microprocessor. If the %FLA reading from the Operating display AMPS is incorrect, contact the Frick Service Department. MOTOR LOAD CONTROL(FORCED...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 19 JUMPER AND DIPSWITCH SETTINGS DIGITAL BOARD DIGITAL I/O BOARD COMMUNICATIONS SETTINGS 120 ohm long communications line termination. out* No termination. (standard setting) RS-422/485 transmit pull-up for long communications lines. out* No pull-up.
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 22 MAINTENANCE Communications Settings - Quantum 3 COM-1 (Jumpers located adjacent to connector TB1) Pull down Rx- / Tx- (RS485) or Rx- (RS422) line to GND (0V) via a 10K resistor. (standard setting)
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 23 Quantum 4 Communications Jumpers COM-1 (TB1) Link 2 Terminate COM1 Rx / Tx (RS-485) or COM1 Rx (RS-422) lines with a 120W resistor. out* No termination (standard setting) Pull down COM1 Rx- / Tx- (RS-485) or COM1 Rx- (RS-422) line to GND (0V) via a 10K resistor.
SETPOINT DATA SHEETS In most cases, updating software on the Quantum panel will require clearing the current setpoints and data stored in the nonvolatile memory on the main board. It is suggested that the operator first record all control setpoints prior to performing program chip upgrades.
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FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 25 FACTORY SETPOINTS Volume Ratio (Vi) Range Low (Default: 2.2) High (Default: 5.0) Dead Band (0.0 - 1.00) Oil Pump (Low Oil Pressure): Running Running Alarm Shutdown Alarm Alarm Shutdown Shutdown delay (secs.)
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 26 MAINTENANCE PANEL SETUP Pressure units: Psia Psig BarA Kpaa Temperature units: °F °C Language: English Danish German Spanish Other Communications: ID Number: _________ (range: 0 - 99) Comm. 2 Baud rate:...
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FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 27 Condenser Control: Disable Digital Analog Digital & Analog Suction Pressure Pull Down: Enabled Disabled Hot Gas Bypass/SV Setpoint: Enabled Disabled Auxiliaries 3-8: Enabled Disabled Pumpdown DX Circuit: Enabled Disabled Kilowatt Monitor Calibration and Setup:...
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 28 MAINTENANCE CALIBRATION (while in factory setup) Pressure Transducers and Temperature Sensors: Transducer Transducer Sensor Type Pressure High End Low End 1 - 5 Vdc, 0 - 5 Vdc Transducer (default is...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 29 Sensor High End Sensor Low End Sensor Type ICTD, Auxiliary Text Units (default is (default is 1 - 5 Vdc, 0 - 5 Vdc Analog 485.3 psig) 30.0 in hg.)
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 31 PROCESS TEMP CONTROL MODE #2 setting default range Capacity control setpoint ______ 40°F -238 - 302°F Upper proportional band ______ 4°F 0 - 20 °F Upper dead band ______ 1°F 0 - 10°F...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 35 RAM DBS MOTOR STARTER setting default range Locked Rotor Current ______ 0.0% FLA 300 - 800% FLA Stall Time ______ 0 sec. 0 - 60 sec. Jam Current Level ______ 0.0% FLA...
S90-010 M FRICK QUANTUM COMPRESSOR CONTROL PANEL Page 36 MAINTENANCE SLIDE VALVE SETPOINTS setting default range Highest slide valve position to allow starting of the compressor: ______ 0 - 100% Autocycle minimum position ______ 0 - 100% hot gas bypass or...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 41 QUANTUM 3 MAIN PROCESSOR BOARD (Part #: 649C1079H01) HEAT SINK FLASH MEMORY Display SOCKET Cable This assembly is shipped with LK11 set COM1 to position “B”. If a Samsung, NEC, or...
FRICK QUANTUM COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 81 PRESSURE TRANSDUCER CONVERSION DATA (Data Instruments Model SA) 100 psi 200 psi 300 psi 500 psi Sensor Range - psig* Range - psig* Range - psig* Range - psig* Voltage...
Fuse, .25 amp, 250 V (main board) Notes: · Note 1 – These processor boards are listed for reference. Each Quantum Control will have only one of these boards. Order only the replacement board that is applicable to your controller, not both boards. ·...
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