Frick QUANTUM LX Maintenance Manual
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Frick QUANTUM LX Maintenance Manual

Condenser/vessel control panel
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MAINTENANCE
®
FRICK
QUANTUM™ LX
CONDENSER/VESSEL
CONTROL PANEL
VERSION 3.0x
Form S90-560 M (AUGUST 2007)
MAINTENANCE
File:
SERVICE MANUAL - SECTION 90
Replaces:
NOTHING
Dist:
3, 3a, 3b, 3c

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  • Page 1 Form S90-560 M (AUGUST 2007) MAINTENANCE File: SERVICE MANUAL - SECTION 90 Replaces: NOTHING Dist: 3, 3a, 3b, 3c MAINTENANCE ® FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL VERSION 3.0x...

  • Page 2: Table Of Contents

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 2 MAINTENANCE TABLE OF CONTENTS INTRODUCTION TO THE QUANTUM™ LX CONDENSER/VESSEL CONTROL SYSTEM ........4 Quantum™ LX Control Panel Enclosure ......................4 Condenser And Vessel Panels..........................4 Operator Interface (Optional)..........................4 QUANTUM™...
  • Page 3 RECOMMENDED SPARE PARTS ......................... 54 INDEX ..................................55 THE FOLLOWING PUBLICATIONS ARE AVAILABLE Indicates an imminently hazardous ® DANGER situation which, if not avoided, will FROM THE FRICK WEBSITE frickcold.com result in death or serious injury. ® S90-560 CS Frick Quantum™ LX Condenser/Vessel Control...

  • Page 4: Introduction To The Quantum™ Lx Condenser/Vessel Control System

    Additional capable of Ethernet access, which can be viewed remotely information about the power supply is ® through any web browser, or the optional Frick Operator located under the POWER SUPPLY section Interface Panel. found later in this manual.

  • Page 5: Quantum™ Lx Control Panel

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 5 QUANTUM™ LX CONTROL PANEL The following pictorial shows front the Control Panel • Display portion of the unit, and shows the following components: • Keypad •...

  • Page 6: Condenser Panel

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 6 MAINTENANCE CONDENSER PANEL The following two pictorials represent the Condenser • Digital and Analog control panel. The first of these pictorials contain the following • Fuses and circuit breakers components: •...

  • Page 7: Vessel Panel

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 7 PANEL VESSEL The following two pictorials represent the Vessel panel. • Fuses and circuit breakers The first of these pictorials contain the following • HOA Modules.

  • Page 8: Power Supplies For The Quantum™ Lx Control Panel And Condenser/Vessel Panels

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 8 MAINTENANCE POWER SUPPLIES FOR THE QUANTUM™ LX CONTROL PANEL AND CONDENSER/VESSEL PANELS If the voltages from the power supply are within the DESCRIPTION acceptable ranges, then measure them at the Quantum™...

  • Page 9: Condenser/Vessel Panel Standard Power

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 9 CONDENSER/VESSEL PANEL STANDARD POWER If the voltages from the power supply are within the acceptable ranges, then measure them at the last I/O board in the daisychain, as shown below: The Condenser and Vessel Panels both utilize the +5 VDC, +12 VDC and –...

  • Page 10: Quantum™ Lx Controller Board

    Because of the ever-increasing speed, memory ® and control circuits will be the result of a wiring fault, a features, and power of microprocessors, Frick will blown fuse, faulty I/O module or failure of a peripheral continue to introduce the latest advancement in control such as a solenoid coil or a pressure microprocessor control technology.

  • Page 11: Replacing The Quantum™ 4 Board

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 11 main processor board is not starting). Unfortunately, Install the modified replacement board into this description is usually vague and only means that the panel. nothing is showing on the web browser or the optional Operator Interface Panel.
  • Page 12 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 12 MAINTENANCE USB Connector +5VDC (Depending on board version, RET / GND USB could be located in either of Power RET / GND these to places). Cable +12VDC...

  • Page 13: Quantum™ Lx Board Settings

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 13 Note: There are duplicate numbers for the links on the processor (larger) board and the communications (smaller) board. If you must make a change to a jumper (link), then ensure that you modify the correct link.

  • Page 14: Digital Board

    The associated power/communications harness will only be plugged The Frick Condenser/Vessel control system utilizes into one of these connectors. Take the red (positive) up to two Digital, and one Analog Boards. To connect probe of the DVM and carefully insert the end into the all of these boards together so that the Quantum™...

  • Page 15: Active Led

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 15 Set the DVM to read DC, and set the proper range. Never plug a 120 Volt Input module into a 240 Volt The voltage reading must read a minimum of +5.0 system, and vice-versa.

  • Page 16: Fuse Testing And Replacement

    • connected boards. If a board has been removed, a the Frick Service Department. communication error shutdown will be issued until this If the LED is on when it should be, check for key is selected.

  • Page 17: Condenser Panel Digital I/O Board #1 Pictorial

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 17 CONDENSER PANEL DIGITAL I/O BOARD #1 PICTORIAL POWER OUTPUT MODULE Condenser Step 1 Start/Run Condenser Aux Step 2 INPUT MODULE NEUTRAL OUTPUT MODULE Condenser Step 2 Start/Run...

  • Page 18: Condenser Panel Digital I/O Board #2 Pictorial (Optional)

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 18 MAINTENANCE (OPTIONAL) CONDENSER PANEL DIGITAL I/O BOARD #2 PICTORIAL POWER OUTPUT MODULE Condenser Step 12 Start/Run Condenser Aux Step 12 INPUT MODULE NEUTRAL OUTPUT MODULE Condenser Step 13 Start/Run...

  • Page 19: Vessel Panel Digital I/O Board #1 Pictorial

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 19 VESSEL PANEL DIGITAL I/O BOARD #1 PICTORIAL POWER OUTPUT MODULE Vessel 1 Solenoid # 1 Vessel 1 Solenoid # 2 OUTPUT MODULE NEUTRAL OUTPUT MODULE Vessel 1 Refrigeration Pump # 1...

  • Page 20: Vessel Panel Digital I/O Board #2 Pictorial (Optional)

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 20 MAINTENANCE VESSEL PANEL DIGITAL I/O BOARD #2 PICTORIAL (OPTIONAL) POWER INPUT MODULE Vessel 2 Low Level Warning Vessel 2 Low Level Shutdown INPUT MODULE NEUTRAL INPUT MODULE...

  • Page 21: Digital Board Settings

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 21 DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. out* No termination.

  • Page 22: Analog Board

    MAINTENANCE ANALOG BOARD OVERVIEW ANALOG BOARD DESCRIPTION The Frick Quantum™ LX Condenser/Vessel control The Analog Board is actually a small microprocessor panel is capable of reading external analog devices, board and is programmed to control analog outputs, such as temperature probes and pressure sensors. It...

  • Page 23: Logic Voltage (Power) Led's

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 23 positions of one row, are internally daisy-chained on Vdc. The Power-I/O harness will have an associated each I/O board, to continue the voltages and signals voltage drop at each board connection. As an to the adjacent row.

  • Page 24: Analog Outputs

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 24 MAINTENANCE ANALOG OUTPUTS find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open (infinite) impedance. All sensors should An Analog Output is the portion of the hardware that read open to earth.

  • Page 25: Condenser Analog Board Pictorial

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 25 CONDENSER ANALOG BOARD PICTORIAL Variable Speed Fan #8 D5 - +24Vdc Power LED Variable Speed Fan#4 Variable Speed Fan#7 Variable Speed Fan #3 Variable Speed Fan#6...

  • Page 26: Vessel Analog Board Pictorial

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 26 MAINTENANCE VESSEL ANALOG BOARD PICTORIAL Not Used D5 - +24Vdc Power LED Auxiliary 1 Auxiliary 4 Vessel 3 Modulated Valve Auxiliary 3 Vessel 2 Modulated Valve Auxiliary 2...

  • Page 27: Analog Board Settings

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 27 ANALOG BOARD SETTINGS COMMUNICATIONS The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. Out * No termination.

  • Page 28: Service Screens

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 28 MAINTENANCE SERVICE SCREENS SERVICE – Communications Log SCREEN NAME: Service – Communications Log. Service… ACCESSING: Communications Log DESCRIPTION: This screen allows the technician to view the status of all communications ports.

  • Page 29: Communications Loop-Back Test

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 29 SERVICE – Communications Loop-Back Test SCREEN NAME: Service – Communications Loop Back Test. Service ACCESSING: Communications Loop Back Test DESCRIPTION: This screen allows the user to test the integrity of each of the communications channels, by using a Loop-Back cable.

  • Page 30: Diagnostics

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 30 MAINTENANCE SERVICE – Diagnostics SCREEN NAME: Analog I/O. ACCESSING: Service… Diagnostics DESCRIPTION: The Diagnostics screen has been provided as a way for the user to test the Ethernet connection.

  • Page 31: Software Maintenance

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 31 SERVICE – Software Maintenance SCREEN NAME: Software Maintenance. Service… Software Maintenance ACCESSING: DESCRIPTION: This screen allows the technician to perform system software maintenance. The following selections have been provided:...
  • Page 32 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 32 MAINTENANCE • After the file has been written or updated, the dialog boxes will disappear, and you can either exit, or continue with another function. Delete Setpoints – Use this option to delete the setpoints and custom text for a particular unit.:...

  • Page 33: Miscellaneous Maintenance Screens

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (JUL 07) MAINTENANCE Page 33 MISCELLANEOUS MAINTENANCE SCREENS About SCREEN NAME: Sequencing. ACCESSING: About DESCRIPTION: The About screen shows the Analog and Digital boards that have been detected. If a board has lost communications, a shutdown will be issued.

  • Page 34: Troubleshooting A Problem That Appears Unexplainable

    PLC or Opto22 panel. □ In the event it becomes necessary to erase the ® Check that you are using the Frick recommended systems setpoints, use the following procedure: communications cable. See manual to match Ensure that the existing setpoints are proper cable with type of communications (i.e.,...

  • Page 35: Wiring Diagrams

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 35 WIRING DIAGRAMS Condenser Panel Digital Board 1 Inputs/Outputs (Page 1 of 3)
  • Page 36 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 36 MAINTENANCE Condenser Panel Digital Board 1 Inputs/Outputs (Page 2 of 3)

  • Page 37: Condenser Panel Optional Digital Board 2 Inputs/Outputs

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 37 Condenser Panel Digital Board 1 Inputs/Outputs (Page 3 of 3)
  • Page 38 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 38 MAINTENANCE Condenser Panel Optional Digital Board 2 Inputs/Outputs (Page 1 of 3)
  • Page 39 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 39 Condenser Panel Optional Digital Board 2 Inputs/Outputs (Page 2 of 3)

  • Page 40: Condenser Panel Analog Board Inputs/Outputs

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 40 MAINTENANCE Condenser Panel Optional Digital Board 2 Inputs/Outputs (Page 3 of 3)
  • Page 41 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 41 Condenser Panel Analog Board Inputs/Outputs (Page 1 of 3)
  • Page 42 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 42 MAINTENANCE Condenser Panel Analog Board Inputs/Outputs (Page 2 of 3)
  • Page 43 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 43 Condenser Panel Analog Board Inputs/Outputs (Page 3 of 3)

  • Page 44: Vessel Panel Digital Board 1 Inputs/Outputs

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 44 MAINTENANCE Vessel Panel Digital Board 1 Inputs/Outputs (Page 1 of 3)
  • Page 45 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 45 Vessel Panel Digital Board 1 Inputs/Outputs (Page 2 of 3)
  • Page 46 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 46 MAINTENANCE Vessel Panel Digital Board 1 Inputs/Outputs (Page 3 of 3) Notes...
  • Page 47 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 47 Vessel Panel Optional Digital Board 2 Inputs/Outputs (Page 1 of 3)
  • Page 48 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 48 MAINTENANCE Vessel Panel Optional Digital Board 2 Inputs/Outputs (Page 2 of 3)
  • Page 49 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 49 Vessel Panel Optional Digital Board 2 Inputs/Outputs (Page 3 of 3)

  • Page 50: Vessel Panel Analog Inputs/Outputs

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 50 MAINTENANCE Vessel Panel Analog Inputs/Outputs (Page 1 of 3)
  • Page 51 ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 51 Vessel Panel Analog Inputs/Outputs (Page 2 of 3)
  • Page 52 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 52 MAINTENANCE Vessel Panel Analog Inputs/Outputs (Page 3 of 3) Notes...

  • Page 53: Communications Wiring Diagrams

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 53 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS QUANTUM™ LX QUANTUM™ LX QUANTUM™ LX QUANTUM™ LX To Customer COM-2 (TB2) COM-2 (TB2) COM-2 (TB2) COM-2 (TB2)

  • Page 54: Recommended Spare Parts

    ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 54 MAINTENANCE RECOMMENDED SPARE PARTS Quantum™ LX Control Panel Part Number Description Control Power 639A0185H10 2-Pos. Selector Switch (Control Power) 639A0185H31 Normally Open Contact Block (for Control Power Switch)

  • Page 55: Index

    ® FRICK QUANTUM™ LX CONDESNER/VESSEL CONTROL PANEL S90-560 M (AUG 07) MAINTENANCE Page 55 INDEX About Screen ............33 EPROM ............15, 23 Active LED.............. 11 Exit................32 Analog Board ......... 14, 22, 23, 24, 33 Analog Board Description ........22 Analog Board Settings ...........
  • Page 56 ® S90-560 M (AUG 07) FRICK QUANTUM™ LX CONDENSER/VESSEL CONTROL PANEL Page 56 MAINTENANCE RS-485 ............13, 34, 53 RX (Receive) ............ 14, 23 Motherboard ............13 Motor Control Center..........34 Motor CT ..............24 Samsung ..............13 Mouse............... 4 Save Setpoints ............31 Screen ....10, 11, 14, 16, 22, 24, 28, 31, 33...

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