Frick Quantum Control Panel SPECIFICATIONS (& jumper and dip switch settings) S90-010 CS Frick Quantum Control Panel COMMUNICATIONS SETUP (setup and wiring for data communication using available protocols) Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Quantum. Reference the drawings at the end of this manual. lem, they usually don’t provide enough information. An ex- ample of this is the statement that the Quantum is not “boot- GENERAL INFORMATION: ing” (the main processor board is not starting). Unfortunately,...
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Did you just install new software? • If you need to clear the memory for any reason, After the Quantum has properly powered up the following clear the memory as described in the S90-010 FSI sequence of events is indicative of proper communication...
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I/O Comm failure occurs, check the address of • Check all the items listed above for checking the dis- the board. Reference the Frick publication E90- play. If they check out OK but the display is garbled, 010 SPC. This publication contains the dipswitch...
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#16 will also take the 0-5 Amp motor CT as an input. All PLC or Opto22 based system, the shield should of these jumper settings are listed in the Frick publication normally be tied only at the PLC or Opto22 panel.
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 7 If this is an older plant, has the plant wiring been brought 18. Check if one of the temperature probes has a signal up to code? wire shorted to machine ground. To do this, first pull the 10.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 8 MAINTENANCE TROUBLESHOOTING CHART FOR FRICK QUANTUM CONTROL PANEL (REFER TO WIRING DIAGRAMS) SYMPTOM PROBABLE CAUSES and CORRECTIONS DISPLAY IS INOPERATIVE Check for power at the panel. See if any of the diagnostic lamps on the Main Board are blinking or any lights are blinking on the other boards.
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 9 SYMPTOM PROBABLE CAUSES and CORRECTIONS COMPRESSOR AUXILIARY SHUTDOWN Output 1 controls the Compressor Start Relay (By others). If the com- pressor does not start and the LED (D1) for Output 1 (MOD 1) is on, check for the proper panel voltage between position 4 and 1 on the P1 DIO connector on Digital I/O board #1.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 10 MAINTENANCE SYMPTOM PROBABLE CAUSES and CORRECTIONS COMPRESSOR WILL ONLY PARTIALLY LOAD* Inspect the compressor unloading ports for worn or improperly seated (Compressor that steps on Capacity)(Continued) parts. SLIDE VALVE DOES NOT LOAD and/or UNLOAD* Verify that the Slide Valve is in the AUTO mode and that capacity control is calling for load and/or unload.
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 11 SYMPTOM PROBABLE CAUSES and CORRECTIONS LIQUID INJECTION SOLENOID DOES NOT Output 9 controls the Liquid Injection Solenoid. If the LED (D9) for ENERGIZE* (Liquid Injection Refrigerant Cutout - Output 9 (MOD 9) is on, check for the proper panel voltage between LICO)(Continued) position 4 and 1 on the P3 DIO connector on Digital I/O board #1.
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OCCURS AT HIGH MOTOR AMPS voltage signal for the microprocessor. If the %FLA reading from the Operating display is incorrect, contact the Frick Service Department. MOTOR LOAD CONTROL(FORCED UNLOAD) The current transformer is used to convert the AC motor amps to a DC OCCURS AT LOW MOTOR AMPS voltage signal for the microprocessor.
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 13 ADDING AND REPLACING BOARDS The procedure to add an analog or a digital board is out- lined below: Replacing the Main Board involves chip replacement that 1. Remove the new board from its packing and place it on will clear the current setpoints and data stored in the non- an antistatic surface.
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 15 JUMPER AND DIPSWITCH SETTINGS DIGITAL BOARD DIGITAL I/O BOARD COMMUNICATIONS SETTINGS 120 ohm long communications line termination. out* No termination. (standard setting) RS-422/485 transmit pull-up for long communications lines. out* No pull-up. (standard setting) RS-422 transmit pull-up for long communications lines.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 16 MAINTENANCE BOARD #1, INPUT CHANNEL #3 - OIL TEMPERATURE BOARD #1, INPUT CHANNEL #13 - REMOTE SLIDE VALVE POSITION** 0-5 volt input 4-20 ma. input 0-5 volt input 2-3* ICTD input (standard setting) 1-2* 4-20 ma.
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 17 Note: IC’s must also be installed in order to enable the BOARD #2, INPUT CHANNEL #10 - TEMPERATURE \ analog output options. U15 along with at least one IC PRESSURE MONITORING AUX. #6** (U4,U5,U6 or U7) installed will enable the channel.
SETPOINT DATA SHEETS In most cases, updating software on the Quantum panel will require clearing the current setpoints and data stored in the nonvolatile memory on the main board. It is suggested that the operator first record all control setpoints prior to performing program chip upgrades.
S90-010 M FRICK QUANTUM CONTROL PANEL Page 20 MAINTENANCE Oil Pump (Low Oil Pressure): Running Running Alarm Alarm Alarm Shutdown Shutdown Shutdown (Differential) (Differential) delay (secs.) (Differential) (Differential) delay (secs.) NOTE: The default settings are dependent on the type of compressor pump and it’s running status as described in the “Control Setup - Oil Setpoints”...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 21 Communications: ID Number: _________ (range: 0 - 99) Comm. 2 Baud rate: 1200 2400 4800 9600* 19200 38400 76800 115200 *Default Communication Protocols: Frick* Allen Bradley Modbus York ISN *Default Capacity Control Selection:...
S90-010 M FRICK QUANTUM CONTROL PANEL Page 22 MAINTENANCE Pumpdown DX Circuit: Enable Disable Kilowatt Monitor Calibration and Setup: Enable Disable Auxiliary Analog Temperatures and Pressures: Enable Disable Entering Process Temperature: Enable Disable Slide Valve Position Control: Remote Control Setpoint:...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 23 Sensor Sensor Sensor Type High End Low End ICTD Temperature (default is (default is 1 - 5 Vdc, 0 - 5 Vdc Sensor 463.1 -459.4 (default = ICTD) Suction Discharge Separator...
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 25 PROCESS TEMP CONTROL MODE #1 setting default range Capacity control setpoint _____ 40°F -238 - 302°F Upper proportional band _____ 4°F 0 - 20 °F Upper dead band _____ 1°F 0 - 10°F...
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 29 MOTOR CONTROL setting default range Motor amps _____ 0 - 3000 Volts _____ 0 - 5000 Service factor _____ 1.15* 0.0 - 2.0 Horse power _____ 0 - 3000 CT factor...
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 31 Analog Control Analog Control upper dead band _____ (range: 0 - 20 psig) (default: 0.0 psig) Analog Control lower dead band _____ (range: 0 - 20 psig) (default: 0.0 psig) Analog Control response time...
S90-010 M FRICK QUANTUM CONTROL PANEL Page 32 MAINTENANCE AUXILIARY ANALOGS Auxiliary Disabled Check Always Check Running Analog 1 Analog 2 Analog 3 Analog 4 Analog 5 Analog 6 Analog 7 Analog 8 Analog 9 Analog 10* High High High...
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 35 QUANTUM MAIN PROCESSOR BOARD MAIN BOARD Part #: 640D0061H01 Replacement Part # 640C0025G01 COMMUNICATIONS JUMPERS (SEE CHART) P7 IDE HARD DRIVE CONNECTOR P8 FLOPPY DRIVE CONNECTOR I/O COMMUNICATION ACTIVITY LAMPS 1 2 3...
POWER SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE -ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS -OR FROM FRICK SUPPLIED OR SPECIFIED STARTER, USE MINIMUM #12 AWG FOR FEED ALL NEUTRALS ENTERING NEUTRAL IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS DESIRED, THIS ENCLOSURE SHALL REMOVE JUMPERS 1 TO 1A &...
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OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM PANEL NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE #16 AWG STRANDED WIRE UNLESS SPECIFIED OTHERWISE.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 50 MAINTENANCE WIRING DIAGRAM - RWB II (Sheet 3 of 4) ANALOG BOARD #1 SEE NOTE 4A WHITE WHITE TE-1 CHANNEL 1 BLACK BLACK ICTD SUCT TEMP CABLE #1 WHITE WHITE TE-2 CHANNEL 2...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 51 WIRING DIAGRAM - RWB II (Sheet 4 of 4)
POWER SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE -ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS -OR FROM FRICK SUPPLIED OR SPECIFIED STARTER, USE MINIMUM #12 AWG FOR FEED ALL NEUTRALS ENTERING NEUTRAL IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS DESIRED, THIS ENCLOSURE SHALL REMOVE JUMPERS 1 TO 1A &...
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NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE MICRO PANEL ALL CONTROL CENTER WIRING TO BE #16 AWG STRANDED WIRE UNLESS SPECIFIED OTHERWISE. FOR INSTALLATION OF RXB-RXF QUANTUM PACKAGE TEST PROCEDURE, SEE MMIB NO. 4.11.10.12 FOR INSTALLATION OF COMPUTER BOARDS AND EPROMS, SEE MMIB NO.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 58 MAINTENANCE WIRING DIAGRAM - RXF (58-101) - RXB (Sheet 3 of 4) ANALOG BOARD #1 SEE NOTE 4A WHITE WHITE TE-1 CHANNEL 1 BLACK BLACK ICTD SUCT TEMP CABLE #1 WHITE WHITE...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 59 WIRING DIAGRAM - RXF (58-101) - RXB (Sheet 4 of 4)
POWER SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE -ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS -OR FROM FRICK SUPPLIED OR SPECIFIED STARTER, USE MINIMUM #12 AWG FOR FEED ALL NEUTRALS ENTERING NEUTRAL IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS DESIRED, THIS ENCLOSURE SHALL REMOVE JUMPERS 1 TO 1A &...
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OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM PANEL NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL CONTROL CENTER WIRING TO BE #16 AWG STRANDED WIRE UNLESS SPECIFIED OTHERWISE.
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S90-010 M FRICK QUANTUM CONTROL PANEL Page 62 MAINTENANCE WIRING DIAGRAM - RDB (Sheet 3 of 4) ANALOG BOARD #1 SEE NOTE 4A WHITE WHITE TE-1 CHANNEL 1 BLACK BLACK ICTD SUCT TEMP CABLE #1 WHITE WHITE TE-2 CHANNEL 2...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 63 WIRING DIAGRAM - RDB (Sheet 4 of 4)
S90-010 M FRICK QUANTUM CONTROL PANEL Page 64 MAINTENANCE WIRING DIAGRAM QUANTUM DIGITAL I/O BOARD 2 (Sheet 1 of 2) POWER FROM SHT 1 WIRING TO CONNECTORS P1-P6 ON BOARD #2 TO BE #18 AWG MOD 1 READY TO RUN...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 65 WIRING DIAGRAM QUANTUM DIGITAL I/O BOARD 2 (Sheet 2 of 2) NOTE A: A SURGE SUPPRESSOR OR MOV TO BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN CONTROL CENTER. SURGE SUPPRESSOR SUPPRESSOR SPECIFICATIONS: RC NETWORK CONSISTING OF A .1 MFD CAPACITOR, 600...
S90-010 M FRICK QUANTUM CONTROL PANEL Page 68 MAINTENANCE WIRING DIAGRAM QUANTUM ANALOG I/O BOARD 2 (Sheet 1 of 2) ANALOG BOARD #2 FUTURE CHANNEL 1 PID #1 ISOLATED 4-20 MA DEVICE CABLE #21 FUTURE CHANNEL 2 PID #2 ISOLATED 4-20...
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FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 69 WIRING DIAGRAM QUANTUM ANALOG I/O BOARD 2 (Sheet 2 of 2) CHANNEL 11 TEMPERATURE PRESSURE MONITORING ANALOG AUXILIARY #7 NOTE 1A: ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING...
FRICK QUANTUM CONTROL PANEL S90-010 M MAINTENANCE Page 71 PRESSURE TRANSDUCER CONVERSION DATA (Data Instruments Model SA) 100 psi 200 psi 300 psi 500 psi Sensor Range - psig* Range - psig* Range - psig* Range - psig* Voltage High...
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