Frick QUANTUM Maintenance Manual
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Frick QUANTUM Maintenance Manual

Hd compressor control panel
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FRICK
COMPRESSOR CONTROL PANEL
Please check www.johnsoncontrols.com/frick for the latest version of this publication.
Form 090.040-M (NOV 2016)
MAINTENANCE
File:
Replaces:
Dist:
MAINTENANCE
QUANTUM
®
Version 10.21
SERVICE MANUAL - Section 90
090.040-M (APR 2016)
3, 3a, 3b, 3c
HD
™

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  • Page 1 Form 090.040-M (NOV 2016) MAINTENANCE File: SERVICE MANUAL - Section 90 Replaces: 090.040-M (APR 2016) Dist: 3, 3a, 3b, 3c MAINTENANCE FRICK QUANTUM ® ™ COMPRESSOR CONTROL PANEL Version 10.21 Please check www.johnsoncontrols.com/frick for the latest version of this publication.

  • Page 2: Table Of Contents

    CONTROL PANEL ENCLOSURE ..........6 ANALOG BOARD DESCRIPTION ........34 GENERAL INFORMATION ............6 COMMUNICATIONS LED’S ..........34 WHAT TO DO BEFORE CALLING THE FACTORY ....7 CONNECTIONS TO THE QUANTUM™ HD......34 LOGIC VOLTAGE (POWER) LED’S ........34 SECTION 2 - QUANTUM HD OPERATOR INTERFACE ™...
  • Page 3 Figure 4. Q5 Processor Board Diagram ........16 Figure 23. USB Plug-in Locations ..........49 Figure 5. Interface Board Diagram ..........18 Figure 24. Quantum HD Panel Assembly ........66 Figure 6. Pinouts and Jumper Locations ........18 Figure 25. RXF Wiring Diagram (Capacity Slide Transmitter) ..70 Figure 7.
  • Page 4 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 4 SAFETY PRECAUTION DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious DANGER injury. Indicates a potentially hazardous situation or practice which, if not avoided, will result in death or WARNING serious injury.

  • Page 5: Section 1 - Control System

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 5 SECTION 1 - CONTROL SYSTEM INTRODUCTION TO THE QUANTUM™ HD CONTROL SYSTEM QHDNB_FaceLeft.png...

  • Page 6: Introduction

    Dimensions of the HD panel are 24 x 22 x 11 inches (WxHxD) call the Quantum™ HD system. The Q5 Processor Board and weighs approximately 75 pounds with all options. Typi- communicates with each of the Digital and Analog boards.

  • Page 7: What To Do Before Calling The Factory

    An example of this is the statement that the Quantum™ HD is not booting (the main processor board is not starting).
  • Page 8 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 8 NOTES...

  • Page 9: Section 2 - Quantum ™ Hd Operator Interface

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 9 SECTION 2 QUANTUM HD OPERATOR INTERFACE ™ 090.040-PH0002.tif...

  • Page 10: Description

    MAINTENANCE Page 10 QUANTUM™ HD OPERATOR INTERFACE DESCRIPTION The Quantum™ HD Operator Interface consists of two com- Display Mounting Plate ponents: A color 15” (diagonally measured) graphic display and a resistive touchscreen and a membrane touch overlay. The display is used to view information coming from the Q5 Processor Board controller, while the touchscreen allows the operator to navigate the menus.

  • Page 11: Touchscreen Description

    There are two methods that may be used to access the Home Calibration feature: Load Start Compressor 1. As the Quantum™ HD is powering up, a prompt will appear Unload for 5 seconds, allowing access to the Screen Calibration Alarm Silence feature.
  • Page 12 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 12 NOTES...

  • Page 13: Section 3 - Q5 Processor Board & Interface

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 13 SECTION 3 Q5 PROCESSOR BOARD & INTERFACE 090.040-PH0003.tif...

  • Page 14: Introduction

    Frick® Controls has released the latest version of the • A Loading bar will appear at the bottom of the screen, Quantum ™ HD Control System. The micro-processor is the showing the percent of load that has completed, this is brains of the system and is referred to as the Q5 Processor followed by additional DOS style text.

  • Page 15: Battery Function And Replacement

    LCD, LCD cable, and software versions are INTERFACE BOARD DESCRIPTION matched correctly. An interface board has been developed by Frick controls BATTERY FUNCTION AND REPLACEMENT allowing the user to interface external serial communications connections to the Q5 Processor Board.

  • Page 16: Figure 4. Q5 Processor Board Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 16 CN_POWER1 Power Ethernet Connector Connector Flash Card located under the board here FUSE Ethernet LED’s JLVDS3 JLVDS2 INVERTER1 Battery Inverter Connector DIMM1 CMOS1 CN1000 Ports COM4 COM3 RS-485...

  • Page 17: Q5 Processor Board Jumpers, Led's And Connectors

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 17 Q5 PROCESSOR BOARD JUMPERS, LED’S AND CONNECTORS Table 3. Q5 Board Jumper Settings JUMPER JUMPER FUNCTION JUMPER SETTING FUNCTION JUMPER SETTING TITLE TITLE Normal 5-Wire Touch 1 - 2 Closed...

  • Page 18: Figure 5. Interface Board Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 18 COMM COMM COMM Touch- Baud Rate Jumpers screen connector J15 Not Installed = 19200 (Default) J15 Pins 1-2 Installed = 38400 J15 Pins 3-4 Installed = 56K J15 Pins 1-2 and 3-4 Installed = 115K...

  • Page 19: Figure 7. Q5 Processor Board Interconnections

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 19 The pictorial below depicts the Q5 Processor Board, and the necessary interconnects between it and the Interface board. Each of the interconnecting harnesses must be installed as shown for proper operation.

  • Page 20: Figure 8. Q5 Processor Board Mounting

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 20 The following pictorial shows the locations of the Q5 Processor Board and the Interface board and how they mount to the back of the display plate. Display Plate...

  • Page 21: Section 4 - Power Supply

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 21 SECTION 4 POWER SUPPLY 090.040-LD0002.eps...

  • Page 22: Description

    Proper Personal Protective Equipment (PPE) measures need to be observed. All circuit boards within the Quantum HD control panel require accurately adjusted DC voltages to function properly. Periodic measurement and adjustment of the DC power system is 090.040-LD0002.eps...

  • Page 23: Power Supply Replacement

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 23 In order to properly measure the DC power system, it must +5 VDC ADJUSTMENT be checked at the DC power terminal strip. Locate the DC power terminal strip. Terminal 1001 is the +5 VDC, and 1000 is common (COM).Place the negative lead...
  • Page 24 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 24 NOTES...

  • Page 25: Section 5 - Digital Board

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 25 SECTION 5 DIGITAL BOARD...

  • Page 26: Information

    A yellow module indicates that it is used for Inputs. A communications connector on the board. Notice that the black module is used for Outputs. The standard Quantum™ Digital Board has one of these connectors on both ends of HD compressor control can have up to two Digital boards the board.

  • Page 27: Active Led

    A Digital Input is the portion of the hardware that allows devices such as limit switches, relay contacts, and level 120/230 VAC switches, to interface with the Quantum™ HD. The software 120/240 VAC program within the Quantum™ HD is constantly looking at 090.040-LD0007.eps...

  • Page 28: Fuse Testing And Replacement

    2. If the LED is not on when it should be and there is no shutdown will be issued until this key is selected. The About operating condition preventing it, contact your Frick® screen will show what was detected. factor for service.

  • Page 29: Figure 15. Digital I/O Board #1

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 29 INPUT MODULE OUTPUT MODULE POWER AMP794068-1 OUTPUT MODULE OUTPUT # 1 INPUT # 2 INPUT MODULE NEUTRAL INPUT # 3 OUTPUT MODULE OUTPUT # 4 INPUT MODULE OUTPUT # 5...

  • Page 30: Figure 16. Digital I/O Board #2

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 30 INPUT MODULE OUTPUT MODULE POWER AMP794068-1 OUTPUT MODULE OUTPUT # 1 OPTIONAL OUTPUT # 2 OUTPUT MODULE OPTIONAL NEUTRAL INPUT MODULE INPUT # 3 OPTIONAL INPUT # 4...

  • Page 31: Digital Board Settings

    090.040-M (NOV 2016) ™ MAINTENANCE Page 31 DIGITAL BOARD SETTINGS The following table is to be used when configuring the Quantum™ HD for external communications. Table 8. Communication Settings 120 ohm long communications line termination. out* No termination. RS-422/485 transmit pull-up for long communications lines.
  • Page 32 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 32 NOTES...

  • Page 33: Section 6 - 614 Analog Board

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 33 SECTION 6 614 ANALOG BOARD...

  • Page 34: Overview

    ANALOG BOARD OVERVIEW CONNECTIONS TO THE QUANTUM™ HD The Frick Quantum™ HD control panel is capable of reading As stated earlier, the Quantum™ HD compressor control external analog devices, such as temperature probes and system utilizes up to two Digital, and two Analog boards. To pressure sensors.

  • Page 35: Active Led

    • If the power LED is not lighted, check the cable for proper devices such as temperature sensors and pressure trans- connectivity. ducers to interface with the Quantum™ HD. The software program within the Quantum™ HD is constantly looking at ACTIVE LED...

  • Page 36: Analog Outputs

    An Analog Output is the portion of the hardware that the The most common fault associated with the improper reading Quantum™ HD uses to provide control. With the Quantum™ of the analog channels other than hardware or software setup HD, this output is typically a 4-20 mA signal that is output- problems fall into one of the following categories: ted to an external device.

  • Page 37: Phd Vibration Analysis

    Likewise, if an RTD is used for bearings, it will measure the temperature of The Frick™ 32 channel analog board has the built-in capability the motor bearings and stator, which may increase (due to to directly receive signals from vibration accelerometers, lack of lubrication).

  • Page 38: Current Transformer (Motor Amps)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 38 CURRENT TRANSFORMER (MOTOR AMPS) Channel 16 of Analog Board 1 is dedicated to reading motor from a CT, the input signal cannot exceed 5 amps. An external amps, either through the use of the on board current trans- DC Ma or voltage device, may be used as an alternate method former when using a 0-5 amp CT, or from an external source.

  • Page 39: Figure 21. Analog Board #1

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 39 OUTPUTS CH24 CH22 CH23 CH21 CH20 CH18 CH19 CH17 Use P8 for PWR OK LED (D65) Current Transformer (CT) CH16 Use P7B (CH16) for Ac ve LED (D64)

  • Page 40: Figure 22. Analog Board #2

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 40 OUTPUTS CH24 – Input CH22 – Input CH23 – Input CH21 – Input CH20 – Input CH18 – Input CH19 – Input CH17 – Input P8 Not Used for...

  • Page 41: Analog Board Settings

    ™ MAINTENANCE Page 41 ANALOG BOARD SETTINGS Table 12. Communications The following table is to be used when confi guring the Quantum HD for external communications. Pins 1-2 120 ohm long communications line termination. Pins 2-3 * No termination. 090.040-TB0012.indd Table 13.
  • Page 42 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 42 NOTES...

  • Page 43: Section 7 - Service Screens

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 43 SECTION 7 SERVICE SCREENS 090.040-PH0008.tif...

  • Page 44: Service - Oil Pump

    Page 44 SERVICE SCREENS The Quantum™ HD panel features numerous Service related screens, which will facilitate troubleshooting and general maintenance. Some of these screens are located in the main Menu under Service, and others are located in Status, Configuration and About screens.

  • Page 45: Service - Maintenance (Factory)

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 45 SERVICE - MAINTENANCE (FACTORY) 090.040-PH0008.tif ACCESSING: Maintenance Factory DESCRIPTION: This screen has been provided to aid the service the Service Interval added to it. technician with keeping track of system maintenance, and can be Next Service - This column is initially is set to a default value, accessed from the main Menu.

  • Page 46: Service - Maintenance (User Defined)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 46 SERVICE - MAINTENANCE (USER DEFINED) 090.040-PH0010.tif ACCESSING: Maintenance User Defined DESCRIPTION: This screen has been provided to aid the describe its function. Simply touch the Task that you wish to service technician with keeping track of system maintenance, rename, and a keyboard will appear on screen.

  • Page 47: Service - Communications

    The following are some of the things that can occur that and troubleshoot serial communications issues. would cause an I/O board to stop communicating with the Quantum™ HD, and would require that you Redetect I/O The following buttons are provided (refer to the Communi- Comms: cations Manual (090.040-CS) for specific information about...

  • Page 48: Service - Diagnostics

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 48 SERVICE - DIAGNOSTICS 090.040-PH0012.tif ACCESSING: Diagnostics DESCRIPTION: This screen provides for three different Com- The results of the PING will be shown. munications related troubleshooting items: • Download System Data - •...

  • Page 49: Service - Software

    USB port of the Q5 Processor Board. Refer to the following pictorial for USB port locations: Perform the following steps to prepare the Quantum™ HD for software maintenance: • Ensure that all setpoint values have been documented as a safety precaution.
  • Page 50 Once you have downloaded the update to a USB thumb drive, points that you’d like to restore, then press the [Restore it can be used to update an infinite number of Quantum HD Setpoints] button. Controllers.
  • Page 51 USB Thumb Drive that is stored in a safe, secure location. inserted into the USB port of the Quantum HD processor. Once all of this done simply press the Save button to save Select the [Save Location] button to choose the location to the setpoints to the selected location.

  • Page 52: Status - Vyper Info

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 52 STATUS - VYPER INFO 090.040-PH0018.tif ACCESSING: Vyper DESCRIPTION: This screen is for informational purposes is populated here is received via serial communications from only, as there is nothing that can be changed. The data that an optional Vyper drive unit.

  • Page 53: Status - Panel (Analog)

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 53 STATUS - PANEL (ANALOG) 090.040-PH0020.tif ACCESSING: Panel Analog DESCRIPTION: The Analog Service Screen has been provided 2 (if installed). Analog values are converted from binary to to view the raw data from an Analog Board. Input Channels show volts.

  • Page 54: Status - Panel (Comms 1-3)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 54 STATUS - PANEL (COMMS 1-3) 090.040-PH0022.tif ACCESSING: Panel Comms 1-3 DESCRIPTION: The Comms 1-3 screen is for informational communicate, but has timed out). use, and provides the current status of each of the three us- Additionally on this screen is the current value of the Panel able serial communications ports.

  • Page 55: Status - Panel (Comm 1-3 Log)

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 55 STATUS - PANEL (COMM 1-3 LOG) 090.040-PH0024.tif ACCESSING: Panel Comms 1-3 Log DESCRIPTION: The screen shown above represents the is an informational screen only, and provides a listing of the...

  • Page 56: Status - Panel (Modbus Tcp Log)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 56 STATUS - PANEL (MODBUS TCP LOG) 090.040-PH0026.tif ACCESSING: Panel ModBus TCP Log DESCRIPTION: The screen shown above represents the received from all serial communications, viewable at one ModBus communications packages that have been sent or time.

  • Page 57: Configuration - Drive (Motor)

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 57 CONFIGURATION - DRIVE (MOTOR) 090.040-PH0028.tif ACCESSING: Drive Motor DESCRIPTION: This screen provides for a method of “bump- [Bump Motor] button. The motor will turn for the period ing” the motor. This would be particularly useful when per- of time that has been set.
  • Page 58 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 58 NOTES...

  • Page 59: Section 8 - Troubleshooting

    • If the Quantum™ HD is unexplainably shutting down, try 23. If the compressor is unexplainably shutting down, check disconnecting the communications cable to see if the if the machine shares control transformer power with problem goes away.

  • Page 60: Troubleshooting Chart For Frick Quantum Hd Control Panel

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 60 TROUBLESHOOTING CHART FOR FRICK QUANTUM HD CONTROL PANEL ® ™ (REFER TO WIRING DIAGRAMS) SYMPTOM PROBABLE CAUSES and CORRECTIONS Check for power at the panel. See if any of the LED’s on the Q5 Processor Board are blinking or any lights are blinking on the other boards.
  • Page 61 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 61 SYMPTOM PROBABLE CAUSES and CORRECTIONS The oil heaters should operate only when the compressor is NOT running and the oil sepa- rator temperature is not greater than or equal to the Oil Heater Off Above setpoint, and that the Oil Level input is made.
  • Page 62 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 62 SYMPTOM PROBABLE CAUSES and CORRECTIONS Verify that the Slide Stop is in the AUTO mode and that the VI Ratio is calling for a VI increase or decrease.
  • Page 63 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 63 SYMPTOM PROBABLE CAUSES and CORRECTIONS Digital I/O Board 2, Inputs 3 through 5 can be used to operate the compressor from a re- mote location. NOTE: Check the Operating display to verify that the compressor and the Slide Valve are in REMOTE I/O.
  • Page 64 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 64 NOTES...

  • Page 65: Quantum ™ Hd Drawings

    These drawings appear here for reference purposes only, and are subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. Table 15. Quantum HD Drawings List Wiring Diagrams Page...

  • Page 66: Figure 24. Quantum Hd Panel Assembly

    This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. Figure 24. Quantum HD Panel Assembly (1/4)
  • Page 67 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. Figure 24a. Quantum HD Panel Assembly (2/4)
  • Page 68 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. Figure 24b. Quantum HD Panel Assembly (3/4)
  • Page 69 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information. Figure 24c. Quantum HD Panel Assembly (4/4)

  • Page 70: Figure 25. Rxf Wiring Diagram (Capacity Slide Transmitter)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 70 090.040-WD0018.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 71 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 71 090.040-WD0019.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 72 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 72 090.040-WD0020.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 73 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 73 090.040-WD0021.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 74 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 74 090.040-WD0022.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 75 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 75 090.040-WD0023.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 76: Figure 26. Rwfii Wiring Diagram (Capacity Slide Transmitter)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 76 090.040-WD0024.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 77 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 77 090.040-WD0025.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 78 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 78 090.040-WD0026.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 79 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 79 090.040-WD0027.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 80 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 80 090.040-WD0028.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 81 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 81 090.040-WD0029.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 82: Figure 27. Rxf/Rxb Wiring Diagram (Cap. Slide Potentiometer)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 82 090.040-WD0030.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 83 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 83 090.040-WD0031.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 84 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 84 Vi SOLENOID LOGIC YY-3 YY-4 090.040-WD0032.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 85 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 85 090.040-WD0033.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 86 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 86 090.040-WD0034.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 87 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 87 090.040-WD0035.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 88: Figure 28. Rwbii Wiring Diagram (Cap. Slide Potentiometer) (1/6

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 88 090.040-WD0036.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 89 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 89 090.040-WD0037.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 90 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 90 090.040-WD0038.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 91 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 91 090.040-WD0039.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 92 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 92 090.040-WD0040.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 93 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 93 090.040-WD0041.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 94: Figure 29. Rdb Wiring Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 94 090.040-WD0042.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 95 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 95 090.040-WD0043.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 96 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 96 CAPACITY OUTPUTS % CAP. * 50% 100% 090.040-WD0044.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 97 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 97 090.040-WD0045.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 98 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 98 090.040-WD0046.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 99 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 99 090.040-WD0047.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 100: Figure 30. Phd Wiring Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 100 090.040-WD0016.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 101: Figure 31. Digital I/O Board #2 Wiring Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 101 REFER TO DIGITAL BOARD SECTION TO CONFIGURE DP1 AND FUSES FOR DIGITAL BOARD #2 090.040-WD0048.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 102 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 102 090.040-WD0049.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 103: Figure 32. Analog I/O Board #2 Wiring Diagram

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 103 090.040-WD0050.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 104 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 104 090.040-WD0051.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 105: Figure 33. Hd Ac Power Harness

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 105 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 106: Figure 33A. Hd Ac Power Harness (Digital Board #2)

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 106 090.040-WD0014.eps This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 107: Figure 34. Isolater Repeater Module

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 107 This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.

  • Page 108: Figure 35. Communications Wiring Diagrams

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 108 TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS Q3 or Q4 Q1 or Q2 Q3 or Q4 COM-2 (TB2) COM-2 (P11) COM-2 (P12) COM-2 (TB2) To Customer -RX/-TX Remote -RX/-TX...

  • Page 109: Figure 36. Point-To-Point Field Wiring Diagram

    MOTOR 090.040-WD0052.eps *(Refer to Frick publication 090.400-SB for installation guidelines) This drawing appears here for reference purposes only, and is subject to change without notice. When installing, or servicing equipment, always refer to the actual drawings that are included with the control panel for the latest information.
  • Page 110 QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 110 NOTES...

  • Page 111: Tables

    QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 111 SECTION 10 ADDITIONAL TABLES PRESSURE TRANSDUCER CONVERSION DATA Table 16. Pressure Transducer Conversation Data (Data Instruments Model SA) (DATA INSTRUMENTS MODEL SA) 100 psi 200 psi 300 psi...

  • Page 112: Table 17. Compressor Volume Ratio & Capacity Information

    QUANTUM HD COMPRESSOR CONTROL PANEL ™ 090.040-M (NOV 2016) MAINTENANCE Page 112 Table 17. Compressor Volume Ratio & Capacity Information COMPRESSOR VOLUME RATIO AND CAPACITY INFORMATION Standard Low Vi Slide Theo- Micro Micro Slide Valve Valve retical Slide Bare Model...

  • Page 113: Section 11 - Replacement Parts List

    Analog Board #1 Field Upgrade Kit (Requires HD software version 10.16 or later and 24 VDC) 640C0062G12 1108062 Analog Board #2 Field Upgrade Kit (Requires HD software version 10.16 or later and 24 VDC) Note: If replacing an older style analog board, contact Frick Service for details. Circuit Breakers 639A0206H10 484043...

  • Page 114: Remanufactured Parts

    Internal Circulation Fan, Field Install, 115 VAC 649A0906G12 Internal Circulation Fan, Field Install, 220 VAC Flash Cards and Software 649A1104Gxx 831157 Quantum HD Program Flash Card (Version 10.xx, the “xx” indicates program revision) Quantum HD Setpoint Saver (USB Drive) 649A1063G99 485995 Harnesses 639D0204H01...
  • Page 115 QUANTUM HD COMPRESSOR CONTROL PANEL 090.040-M (NOV 2016) ™ MAINTENANCE Page 115 NOTES...
  • Page 116 JOHNSON CONTROLS Supersedes: 090.040-M (2016-04) 100 Cumberland Valley Avenue Subject to change without notice Waynesboro, PA 17268-1206 USA Printed In USA • 12/16 • GUI 5C Phone: 717-762-2121 • FAX: 717-762-8624 2016 Johnson Controls International PLC - ALL RIGHTS RESERVED www.johnsoncontrols.com/frick...

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