Frick Quantum Operation Manual
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Frick Quantum Operation Manual

Compressor control panel
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See also: Maintenance Manual
S90-010 O/APR 2004
File:
SERVICE MANUAL - SECTION 90
Replaces: S90-010 O/APR 02
Dist:
3, 3a, 3b, 3c
OPERATION
®
FRICK
QUANTUM™
COMPRESSOR
CONTROL PANEL
Version 5.0x

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Summary of Contents for Frick Quantum

  • Page 1 S90-010 O/APR 2004 File: SERVICE MANUAL - SECTION 90 Replaces: S90-010 O/APR 02 Dist: 3, 3a, 3b, 3c OPERATION ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Version 5.0x...

  • Page 2: Table Of Contents

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 2 OPERATION Table of Contents OVERVIEW OF OPERATOR INTERFACE ..................... 5 Common Terminology ............................5 Operator Access ..............................5 Keys And Key Functions ..............................5 Keypad Keys................................5 Screen Keys...................................6 To Change Setpoints ..............................6 SCREEN DESCRIPTION - OPERATING STATUS .................
  • Page 3 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 3 Condenser Control ............................48 Compressor Sequence Control (MODE 1) ....................51 Compressor Sequence Overview (Mode 1) ..................53 Compressor Sequence Control (MODE 2) ....................55 Compressor Sequence Overview (Mode 2) ..................57 Compressor Interlock ..........................

  • Page 4: Overview Of Operator Interface

    The following information is presented to help the operator the panel keypad provide quick access to the operator's interact with the graphic screens and the Quantum™ needs. By pressing a labeled key on the keypad, the compressor control panel. This manual is intended to corresponding function is recognized.

  • Page 5: Keys And Key Functions

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 5 KEYS AND KEY FUNCTIONS KEYPAD KEYS [ENTER] - When changing data in a data entry field, this key will input the change. Following is a list of the labeled keypad keys and the...

  • Page 6: To Change Setpoints

    Most of the screens have screen keys that are graphically depicted. They describe or show a function that is The Quantum™ has the capability of being modified recognized when the coinciding keypad key to the right of by the user/owner in order to obtain different the screen is pressed.

  • Page 7: Screen Description - Operating Status

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 7 SCREEN DESCRIPTION - OPERATING STATUS Screen Title Compressor Model Date and Time Capacity Control Compressor Status Sensor Indication Compressor Alarm Status Box Process Actual and Setpoint Values Oil Lubricate Device...

  • Page 8: Setpoint Box

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 8 OPERATION • One of the following messages could be shown: Kilowatts - est. - The estimated motor voltage times motor amps. ALARM - This message flashes when an • alarm is present. An alarm is a condition that...

  • Page 9: Sensor Indication Box

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 9 • SENSOR INDICATION BOX: Manual - A manual load or unload command was sent. The following sensors are displayed: • Remote - The Slide Valve or Suction - Suction Pressure and Temp. are...
  • Page 10 S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 10 OPERATION • the Motor Amps is less than this High Motor Amps - If the motor amps setpoint. is greater than or equal to the High • Motor Amps Force Unload setpoint, the...

  • Page 11: Screen Key Descriptions

    This section shows the major operating screens within the Note: Based upon the particular factory setup options for Quantum™ operating system. To the right of the following each compressor, it is possible that some of the actual screen is a brief description of each of the keys. Some...

  • Page 12: Compressor

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 12 OPERATION [Capacity Mode] - (If applicable, reference Compressor [Oil Pump Mode] - (If applicable) The following are the Oil Pump mode screen command keys: Model Differences) The following are the Capacity Mode...

  • Page 13: Operating Status - 2

    Panel Setup, it will be Last Power Down - The clock time when the displayed along with the unit of measure. This reading Quantum™ program was last stopped. is used to monitor the temperature of what is being processed.

  • Page 14: Main Menu

    [Service Screen] - Selecting this key shows the [Security] - Shows the current security privilege level Service Screen that provides tools for troubleshooting and if setpoints are allowed to be changed from the and setting up the Quantum™. keypad. Security can be changed on this screen.

  • Page 15: Alarms/Shutdowns

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 15 Alarms/Shutdowns This screen is accessible from the Main Menu screen. Press the [ALARM SILENCE] key. (This action When an alarm or shutdown is triggered, a red descriptive may precede correcting the conditions causing message shows on this screen.

  • Page 16: Alarms/Shutdowns History

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 16 OPERATION Alarms/Shutdowns History [Freeze Display] – Accesses the Freeze screen. Use the shutdown and then press this screen selection key to view arrow keys or the screen command keys on the it’s Freeze screen.

  • Page 17: Control Setup

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 17 CONTROL SETUP (Page 1) The Control Setup screen is accessible from the Main [Setback Setpoints] - Pressing this key will display Menu screen. The following are the Control Setup screen the Setback Setpoints screen.

  • Page 18: Capacity Control Setpoints

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 18 OPERATION CAPACITY CONTROL SETPOINTS • The Capacity Control selections that were enabled in Process Temperature Mode 1 • Panel Setup, are shown. Only two types of Capacity Process Temperature Mode 2 •...
  • Page 19 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 19 Beyond the proportional band the output is continuously Stop Time Delay - The minimum time in minutes energized. The length of time the output will be pulsed on that the actual Capacity Control value must equal or...

  • Page 20: Process Temperature Control

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 20 OPERATION greater than this setpoint. This setpoint helps avoid setpoint, shutdown time delay, forced unloading. compressor will shut down. Low Process Temperature Force Unload - If the Low Process Temperature Alarm Delay - The...

  • Page 21: User Selectable Control Setup

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 21 User Selectable Control Setup Selecting User Selectable Mode allows the operator to following channels available select from a menu of analog inputs (channels) that they selections for analog board 2 (optional): may want to use to control the Slide Valve rather than •...

  • Page 22: Compressor Safeties Setpoints

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 22 OPERATION Compressor Safeties Compressor safeties are important for the safe operation The following safety setpoint is on this screen: of the compressor. The following setpoint screens can be • High Level Shutdown Delay - The time in...

  • Page 23: Suction Safeties

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 23 setpoint. This setpoint helps avoid high High Discharge Pressure Stop Load - If the Discharge Temperature alarm or shutdown. Discharge Pressure is greater than or equal to this setpoint, the compressor will be prevented from...

  • Page 24: Entering Process Safeties

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 24 OPERATION High Suction Pressure Force Unload - If the the shutdown time delay, the compressor will be shut Suction Pressure is greater than or equal to this down. setpoint, the compressor will be forced to unload until High Suction Pressure Alarm Delay - the minimum the Suction Pressure is less than this setpoint.

  • Page 25: Motor Control

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 25 Motor Control Optional Setup Keys Optional Setup Key The following information should be recorded from the The following setpoints are required for Motor Amps load motor nameplate: control: •...

  • Page 26: Varispeed

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 26 OPERATION Amps is less than or equal to this setpoint, for the Power Fail Restart – This section is available if this shutdown time delay, the compressor will shut down.

  • Page 27: Electric - Vfd

    A analog output – Signal from the Rate of change setpoint to adjust the time between speed changes sent to the VFD. Selectable from 1-30 Quantum™ to provide the speed setpoint to the VFD controller. The VFD’s controller and hardware will seconds.

  • Page 28: Engine

    Quantum™ to monitor the actual RPM’s of the begin Speed Increase. drive. This signal can be sent to the Quantum™ from the speed-governing device if available or generated High RPM Alarm - If the RPM is greater than or...

  • Page 29: Ram Dbs Motor Starter

    This screen is available if a RAM DBS motor starter has must be zero prior to allowing the compressor to restart. been set up for use with the Quantum™. The DBS These timers are intended to prevent damage to the motor accelerates the motor in a smooth, stepless motion, from successive restarts.
  • Page 30 4 – 20 mA analog input – Analog input channel on seconds. the Quantum™ to monitor the actual RPM’s of the drive. This signal can be sent to the Quantum™ from Slide Valve Position to begin Speed Increase – the speed-governing device if available or generated...

  • Page 31: Ram Dbs Motor Starter - Fault History

    FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 31 • The following special selections are on these two screens: Jam Run Delay • Service Factor [Fault History] – This selection displays the RAM • DBS Motor Starter screen with the fault history of the Current Unbalance Alarm Level RAM DBS system.

  • Page 32: Oil Setpoints

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 32 OPERATION Oil Setpoints The following oil separator setpoints are on this screen: High Oil Temperature Alarm Delay - The minimum time in seconds that the Oil Temperature is greater Low Oil Separator Temperature Alarm - If the Oil...
  • Page 33 FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 33 Low Oil Pressure Alarm Delay - The minimum time NOTE: Refer to OIL SAFETY LOGIC Flowchart for in seconds that the Oil Pressure is less than or equal more information.

  • Page 34: Main Oil Injection Setpoints

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 34 OPERATION Main Oil Injection Setpoints Liquid Injection Cooling Setpoints...

  • Page 35: Filter Pressure Setpoints

    FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 35 Filter Pressure Setpoints This screen has the following setpoints: response to the pressure differential calculation. The differential equals the Discharge Pressure reading minus the Suction Pressure reading. The pump is turned on if High Filter Pressure Alarm - If the Filter Pressure is [Discharge –...

  • Page 36: Slide Valve Setpoints

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 36 OPERATION Slide Valve Setpoints The Slide Valve Setpoints screen is shown if it applies to position to allow starting the compressor setpoint. If this compressor model (Reference Compressor Model the Slide Valve does not unload below this setpoint Differences).

  • Page 37: Economizer Setup

    FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 37 Economizer Setup The following setpoints are shown on this screen: Fixed Economizer Pressure - On when above - The Economizer digital output Economizer Pressure Input - Shows the current (module 11 on digital board #1) is turned on when state of the input.

  • Page 38: Setback Schedule

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 38 OPERATION Setback Schedule Setback is another set of Capacity Control setpoints stop time, the control mode is returned to the Mode 1 (Mode 2) that is initiated and removed by time of day.

  • Page 39: Control Setup

    FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 39 Control Setup (Page 2) The second Control Setup screen is accessible by [Auxiliary Analog] -Pressing this key will show a screen that will allow setup of Auxiliary Analogs pressing the [More…] key on the main Control Setup (temperature and pressure).

  • Page 40: Options Setup

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 40 OPERATION Options Setup • Options that were enabled in Panel Setup are shown. The Input Module Capacity Control Selection following screens are possible: (If applicable, see Panel Setup) • • Auxiliary Setup - Shows the Auxiliary...

  • Page 41: Auxiliary Setup

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 41 Auxiliary Setup The Auxiliaries #3 - #8 are programmable digital inputs on refer to the auxiliary (3-8) that has been selected for Digital I/O Board #2. These additional auxiliaries have the setup.

  • Page 42: Auxiliary Analog (Temperatures & Pressures)

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 42 OPERATION Auxiliary Analog (Temperatures & Pressures) The Temperature/Pressure Monitoring Auxiliary Analogs High Alarm - If the analog reading is greater than or #1 - #9 and the Side Load/Economizer analog inputs of equal to this setpoint, for the alarm time delay, an Analog Board #2 are setup here.

  • Page 43: Pumpdown/Dx Circuit

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 43 Low Shutdown - If the analog reading is less than or A toggle key is provided that changes when the failure is checked: equal to this setpoint, for the shutdown time delay, the compressor will shut down.

  • Page 44: Pid Setup

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 44 OPERATION PID Setup The PID Setup screen is accessible by pressing the [PID The following are the PID Setup screen selections: Setup] key on the Control Setup screen. [PID Setup] - A PID Setup button is provided for Each Output channel can be designated to a tune a Output Channel 1, 2, 5 and 6.

  • Page 45: Setting Up A Pid Channel

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 45 • Proportional Gain - The value of the PB Setting up a PID Channel gain in the PID calculation (see the section entitled Overview Tuning NOTE: The basic steps in setting up a device for PID Controller).

  • Page 46: Overview To Tuning A Pid Controller

    Therefore, PG = (1.25 x 200) / 15 = 16.66. Since only discusses the Proportional Gain. Otherwise, start by integer values are used by the Quantum™ control for adjusting the Differential Gain. You cannot use Differential gain factors, 17 would be entered for the Proportional control alone the way that the software is coded, so set Gain.

  • Page 47: Digital Output #18 Control

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 47 Digital Output #18 Control Condenser Control This setpoint is required for both Digital Control and The Condenser Control screen is shown if a type of Analog Control: Condenser Control was selected in Panel Setup. Only the setpoints of the selected Condenser Control will show.
  • Page 48 S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 48 OPERATION Disabled - A zero (0) has been entered for the Lower Dead Band - A Discharge Pressure band sequence order, which disables this output from being below the Condenser Control setpoint at which the turned on.
  • Page 49 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 49 System Discharge Pressure remains high for Analog Condenser Control another Upper Delay period of time, the second The following is a description of the Condenser Control output is turned on. This continues until all the logic when only analog Condenser Control is enabled.

  • Page 50: Compressor Sequence Control (Mode 1)

    Slide Valve and will into this proportional band, the load output will be work with existing Frick RWB, RXB, and RXF panels. pulsed as explained above in the description Serial communication using the Com-1 port is used for this about proportional band.
  • Page 51 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 51 The Cycle Time setpoint determines the amount of time order of the starting. Each compressor must have a the output is on and off, when in the proportional band. At unique ID# entered at their control panel.

  • Page 52: Compressor Sequence Overview (Mode 1)

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 52 OPERATION • Not Communicating Stop Time Delay - The minimum time in minutes that • Not in Remote Start the current reading must be at or below the Stop • Slide Valve not in Remote setpoint before a compressor will stop.
  • Page 53 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 53 The following is an example of sequencing compressors: greater than the Start setpoint for it’s Start Delay time. On System Start-up - The first available compressor in the order of A, B, C and D will start if the capacity is Load Falls - If the current reading of the process greater than or equal to the Start setpoint for it’s Start...

  • Page 54: Compressor Sequence Control (Mode 2)

    Slide Valve Pos. - The actual % reading of the Slide 2 option was selected in Panel Setup. This option is not Valve position. applicable for standard Frick products. It is only available Slide Valve Status - One of the following could be for Gram compressors. Compressor Sequencing setpoints...
  • Page 55 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 55 • maintain. This setpoint at each panel is used to Capacity Up (Output 2) - This output is control the loading and unloading of the compressor. energized to signal the next panel to load the compressor.

  • Page 56: Compressor Sequence Overview (Mode 2)

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 56 OPERATION The following setpoints are required for each compressor A toggle key is provided for compressor sequencing: to be sequenced: [Compressor Sequencing Activate] - Selects to use Minimum Capacity when Running - This is the slide compressor sequencing to control this compressor.
  • Page 57 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 57 shutdown, that compressor is not available to be If the running compressor loads to at or above 98% sequenced. However, it will signal its Capacity Control Slide Valve position for the Next Compressor Start requirements to the next compressor.

  • Page 58: Compressor Interlock

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 58 OPERATION Compressor Interlock This screen is shown if the [Compressor Interlock] stage machine is running. If it is not running, it is told to start. After the high stage is confirmed to be running, the option of Compressor Sequencing was selected in booster will start.

  • Page 59: Input Module Selection

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 59 Input Module Selection This screen is shown if the [Input Module Capacity Capacity Control listed secondly on the Capacity Control Selection] was enabled in Panel Setup. These Control screen will be the Capacity Control that will...

  • Page 60: Auxiliary Setup

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 60 OPERATION Auxiliary Setup This screen is shown if a type of [Auxiliary 1 and 2] [Auxiliary 1 Type Shutdown] - If the Auxiliary 1 is control was selected in Panel Setup. The auxiliary digital...

  • Page 61: Pull Down

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 61 Pull Down This screen is shown if the Pull Down option was selected Suction pressure Reduction Step Amount of Time in Panel Setup. Pull Down is only valid when in Suction –...

  • Page 62: Vibration Monitoring

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 62 OPERATION Vibration Monitoring ® This screen shows the setpoints for Vibration Monitoring (if For more information, refer to Frick document E70-020 applicable). Pressing the [More…] key will show the TB (PhD Vibration Monitoring System).

  • Page 63: Security Setup

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 63 Security Setup Security can be setup to allow different operators different Change Setpoints from Keypad: access rights to setpoints. If access is presently denied Enabled when an operator selects to [Change Setpoints] then a...

  • Page 64: Calibration And Setup

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 64 OPERATION CALIBRATION AND SETUP Calibrations should be performed anytime one or more the individual customers requirements. A good starting analog channels appear to be inaccurate, or whenever a point would be to check all calibrations once per year. This new analog device or analog board is replaced or installed time frame can then be modified as conditions warrant.

  • Page 65: Analog Calibration

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 65 Analog Calibration The following analog calibration selection keys are shown: [Slide Valve Calibration] - Calibrate Slide Valve Position (If applicable, see Panel Setup) [Pressure Calibration] Change Pressure Transducer Ranges and Offsets...

  • Page 66: Pressure Calibration

    S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 66 OPERATION Pressure Calibration This screen shows a picture of a pressure gauge, current identification of the pressure transducer and its settings pressure readings are shown below the gauge for: are shown. It is at this time that the gauge will also show the current reading.

  • Page 67: Temperature Calibration

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 67 Temperature Calibration This screen shows a thermometer and the current The Setting for the Current Value is blank until a temperature readings for: temperature for calibration is selected from the screen keys.

  • Page 68: Calibrate Slide Stop

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 68 OPERATION Calibrate Slide Stop The Calibrate Slide Stop screen is shown if it applies to [Decrease Slide Stop] - The initial selection of this the compressor model (Reference Compressor Model key will cause the Slide Stop to continuously Differences).

  • Page 69: Calibrate Slide Valve

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 69 Calibrate Slide Valve This screen is shown if it applies to the compressor model [Unload Slide Valve] - The initial selection of this key (Reference Compressor Model Differences). This screen will cause the Slide Valve to continuously unload.

  • Page 70: Remote Control Calibration

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 70 OPERATION Remote Control Calibration This screen will show if the Remote Control Setpoint was the capacity control setpoint. The active Capacity Control enabled in Panel Setup. This screen is used to calibrate...

  • Page 71: Calibrate Level Position

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 71 Calibrate Level Position This screen will show if YORK S-7 was enabled as the Note: Outputs 9 & 10 are used as Level Control (9 = compressor type in Panel Setup. This screen is used to Increase, 10 = decrease).

  • Page 72: Calibrate Auxiliary Analog (Pressure)

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 72 OPERATION Calibrate Auxiliary Analog (Pressure) This screen will show if Auxiliary Analog Temperatures Factory Setup mode. The actual value of the auxiliary and Pressures was enabled in Panel Setup . This screen...

  • Page 73: Analog Output Setup

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 73 Analog Output Setup The screens on this page are used to assign physical Note: If re-transmitting any analog channels, ensure that analog input channels to an analog output. they are properly configured before doing analog setup.

  • Page 74: Analog Output Setup

    0 to 25 mA, but most devices that are being closest to 20 mA. controlled by the Quantum require a signal that varies 10. Repeat steps 8 and 9 for Rate of Change values between 4 and 20 mA. To restrict the analog outputs to of 0.1 and 0.01 to bring the output value as close...

  • Page 75: Kilowatt Monitor Calibration

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 75 Kilowatt Monitor Calibration This screen will show if Kilowatt Monitor Calibration and kW Monitoring analog input is displayed on the Operating Setup was enabled in Panel Setup. This screen is shown Status screen.

  • Page 76: Panel Setup

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 76 OPERATION Panel Setup • The current setup is shown here. The following Panel Language – English, Danish, German, Spanish, Setup screens can be selected: French • • Change Communications Change Current Time and Date •...

  • Page 77: Pressure Units -- Psia, Psig, Or Si

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 77 Pressure Units -- PSIA, PSIG, or SI This screen allows the user to change the units that [SI Units] pressures will be displayed in. The default is PSIG. [Change to BarA] (Bar Absolute)

  • Page 78: Language

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 78 OPERATION Language This screen allows the user to change the displayed [Change to German] language. The default is English. [Change to Spanish] The following screen keys are provided: [Change to French] [Change to English] [Change to Other lang.]...

  • Page 79: Capacity Control Options

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 79 19200, 38400, 76800, and 115200 is provided for the [Comm. 2 Advanced] - This key selection will appear Comm. 2 setup. only Modbus been selected communications Protocol. [YORK ISN.] - This is a toggle key that provides a...

  • Page 80: Selectable Options

    For further setup, see the Input options from this screen. Reference the Quantum™ Module Control Selection screen. drawings for proper setup of options. Screen setup A toggle key is provided that changes between the features are also selected from this screen.

  • Page 81: Selectable Options (Page 2)

    The operator will only see the setpoints that are relevant to input is de-energized. For further setup, see the their plant by enabling or disabling options and selecting Auxiliaries 3-8 Setup screen. A toggle key is options from this screen. Reference the Quantum™ provided that changes...

  • Page 82: Selectable Options

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 82 OPERATION Kilowatt Monitor Calibration and Setup - This [Analog Auxiliaries Enable] - This key is provides for using the kW Monitoring analog channel provided if this feature is disabled. 16. If Kilowatt monitoring is enabled, the current value...

  • Page 83: Selectable Options

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 83 [Remote Setpoint Disable] - This key is Ready to run – If the module inserted into this provided if this feature is enabled. position is an output module, it will be energized if the unit is able to be started.

  • Page 84: Screen Settings

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 84 OPERATION Screen Settings The following selections are provided: ScreenSaver - A toggle key is provided: [Disable] - Disables the screen saver. ® [Standard Screen] - The Frick Blue screen color is used.

  • Page 85: Real Time Trending

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 85 REAL TIME TRENDING • Real time trending saves 900 recordings of the data items Discharge Temperature • from the Operating Status screen. The data is stored in Oil Temperature •...

  • Page 86: Real Time Trending Screen (Data Log View)

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 86 OPERATION REAL TIME TRENDING SCREEN (Data Log View) REAL TIME TRENDING (Trending View)

  • Page 87: History Trending

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 87 HISTORY TRENDING History trending saves 2000 recordings of the data items The following screen command keys are provided: from the Operating Status screen. History data is stored [Data Log View] – Accesses the History Trending in Flash memory.

  • Page 88: Service Screen (Digital Board)

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 88 OPERATION Service Screen (Digital Board) This screen has been provided to help the service snapshot of the data transfer from the Comm-1 and technician. It can be accessed from the Service Screen.

  • Page 89: Scheduled Maintenance

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 89 Scheduled Maintenance This screen has been provided to help the service entered for the various items that the user would like to technician and can be accessed from the service screen.

  • Page 90: Alpha Select

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 90 OPERATION Alpha Select This screen is used for changing alphanumeric text. A [Character Set 2] – This selection displays the letters toggle key is provided that displays different sets of of the alphabet in lower case.

  • Page 91: Operation Overview

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 91 Compressor Stopping Procedure: OPERATION OVERVIEW Initial Setup Procedure: During the compressor stopping, the Slide Valve unload solenoid remains energized until the Slide Valve is Factory Setup should be performed by a Factory...
  • Page 92 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 92 OPERATION • for all compressor models (Reference Compressor Model (Module 6) - Remote Unload or Remote C.C Differences). This uses the Remote Control Setpoint step 2 for step units analog input and the Remote Control Setpoint analog •...

  • Page 93: Alarms/Shutdowns Messages

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 93 Alarms/Shutdowns Messages Auxiliary #7 Shutdown - The Auxiliary #7 input module has been setup to indicate a shutdown when it is de- When a Shutdown occurs, the display backlight will flash energized and it became de-energized.
  • Page 94 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 94 OPERATION Injection (if available) is allowed on and the Slide Valve is False Start Failure - Motor Amps - This shutdown unloaded to 0% to safeguard the compressor. message is issued if while the compressor is off, the Motor...
  • Page 95 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 95 High Auxiliary Analog #9 Alarm - The Auxiliary Analog High Oil Temperature Shutdown - The Oil Temperature #9 value was greater than or equal to the high Auxiliary was greater than or equal to the High Oil Temperature Analog #9 alarm setpoint for its time delay.
  • Page 96 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 96 OPERATION Low Auxiliary Analog #4 Shutdown - The Auxiliary Low Oil Pressure Alarm - The compressor was running. Analog #4 value was less than or equal to the low Either the Oil Pressure of a running pump was less than or Auxiliary Analog #4 shutdown setpoint for its time delay.
  • Page 97 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 97 Missing Oil Pressure Shutdown 1 - The Oil Pressure energized. This indicates Dual Pump Control and Pump #1 is the lead pump. (PSIA) is less than the Suction Pressure (PSIA) multiplied by 1.1 and then added to 15.0, then delayed by 2 min.
  • Page 98 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 98 OPERATION Vibration Shutdown, for the period of time as set for the Suction End Compressor Vibration Alarm - If the Shaft Side Drive Vibration Shutdown Delay, a Shutdown Suction End Compressor Vibration sensor registers a will be generated.

  • Page 99: Oil Safety Logic

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 99 OIL SAFETY LOGIC Part 1: Missing Oil Pressure Missing Oil Pressure < [1.1 x > 25 sec. ALARM Alarm ] + 15 suct > 2 min. Reset CUT OUT Missing Oil Pressure >...

  • Page 100: Part 3: Oil Circuit Pressure Drop

    ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 100 OPERATION OIL SAFETY LOGIC Part 3: Oil Circuit Pressure Drop Low Oil Pressure Alarm > > 10 min. disch ALARM Reset Low Oil Pressure – P > 15 disch CUT OUT Shutdown >...

  • Page 101: Part 4: Oil Pressure Filter Drop

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 101 OIL SAFETY LOGIC Part 4: Oil Pressure Filter Drop 0 to 60 psid 1 to 15 min. adj. adj. High Oil Filter Pressure > > 10 min. filter ALARM...
  • Page 102 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 102 OPERATION OIL PUMP STARTING LOGIC (Frick No Pump) Differential Pressure = 0 if Discharge > Oil = Oil – Discharge if Oil is greater than Discharge Differential Setpoint = 0 if pump type is Prelube or No Pump...
  • Page 103 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 103 OIL PUMP STARTING LOGIC (Frick Full Lube) Differential Pressure = 0 if Discharge > Oil = Oil – Discharge if Oil is greater than Discharge Differential Setpoint = 0 if pump type is Prelube or No Pump...
  • Page 104 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 104 OPERATION OIL PUMP STARTING LOGIC (Demand Pump) Differential Pressure = 0 if Discharge > Oil = Oil – Discharge if Oil is greater than Discharge Differential Setpoint = 0 if pump type is Prelube or No Pump...
  • Page 105 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 105 Quantum™ Automatic Capacity Control (Electric, VFD, Engine, Turbine) Version 5.0x Stop Load: Is there a Stop - De-Energize Load Solenoid the drive Load or a Is capacity - De-Energize Unload Solenoid...
  • Page 106 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 106 OPERATION Quantum™ Automatic Capacity Control (Electric, VFD, Engine, Turbine) Version 5.0x Unload: the drive Is capacity - De-Energize Load Solenoid a constant decreasing? - Energize Unload Solenoid electric? Unload: Is Drive Output Decrease Drive Output proportionally to the Drive Output at Mass Slide Valve <...

  • Page 107: Index

    ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 107 Index Enable .............. 82 Leaving Process Temperature......... 67 Level Position ............71 About .………………………………………………………..14 Motor Current............. 65, 67 Activated .…..............23 Oil Pressure ............. 66 Active ..…… ..............8 Oil Temperature ............67 Actual ..……...
  • Page 108 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 108 OPERATION Aux. Failure ............. 93 Decrease Slide Stop............68 Data Box ..............7 Delay ..……...............33, 43 Interlock..........13, 40, 58, 80 Detect I/O Boards............79 Interlock Failure............93 Digital Board .............83, 94 Interlock Setpoints........... 13 1 Comm.
  • Page 109 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 109 Force Unload Stopping ...........10 Input Module Capacity Control Selection ......40 Forced Unload..............10 Input Module Capacity Disable........80 Freeze .……..............8 Input Module Capacity Enable ....………………80 Freeze Display ..............16 Insufficient Main Oil Pressure Shutdown......
  • Page 110 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 110 OPERATION Clear Remaining Delay ........... 26 Main Oil Injection On at Discharge Temp....33 CT Factor ..............25 Oil Heater Off Above ..........32 DBS Motor Starter ........... 26 Liquid Injection Oil Temperature Delay ....33 Forced Unload Load Inhibit Delay ......
  • Page 111 ® FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 O OPERATION Page 111 Circuit ............14, 17, 81 Cycle Time setpoint ........51 Circuit Setup ............14, 81 Lower Cycle Time........51 Disable ..............81 Lower Dead Band........50 Enable ..............81 Lower Proportional ........50 Upper Cycle Time........
  • Page 112 ® S90-010 O FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 112 OPERATION Setback Schedule Setpoints Start ........38 Temperature Mode 2............8 Setback Schedule Setpoints Stop ........38 Temperature Units.............76, 77 Setback Setpoints ............17 the Real Time Trending...........87 Setpoint …..............19 Tuning a PID Controller...........46...

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