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GRAPHTEC Cutting PRO FC2230 Series Service Manual

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CUTTING PRO
FC2230 SERIES
MANUAL NO. FＣ2230-UM-251
SERVICE MANUAL
GRAPHTEC CORPORATION
FC2230-UM251-02-1600

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Summary of Contents for GRAPHTEC Cutting PRO FC2230 Series

  • Page 1 CUTTING PRO FC2230 SERIES MANUAL NO. FＣ2230-UM-251 SERVICE MANUAL GRAPHTEC CORPORATION FC2230-UM251-02-1600...
  • Page 2 FC2230-UM251-02-1600...
  • Page 3 Manual Update Index 日 付 変 更 内 容 頁 版 数 1998/1/14 FC2230-UM251-01-1600...
  • Page 4 FC2230-UM251-01-1600...
  • Page 5 FC2230-UM251-01-1600...
  • Page 6 FC2230-UM251-01-1600...

  • Page 7: Table Of Contents

    CONTENTS 1. INTRODUCTION 1.1 Model Names and Basic Specifications 1.2 Accessories 1.3 Features 1.4 Usage Precautions 1.5 Daily Maintenance and Storage 1.6 Main Specifications 1.7 External Dimensions 2. DESCRIPTION OF PARTS AND FUNCTIONS 2.1 Plotter Nomenclature 2.2 Control Panel 2.3 Mounting the Cutter Pen 2.4 Adjusting the Pen Carriage Height 2.5 Tilting the Writing Panel 2.6 Loading the Medium...
  • Page 8 5. DISASSEMBLY AND ADJUSTMENT Adjusting the X-Axis Driver 5.1.1 Removing the X Motor Cover 5.1.2 Adjusting the X Drive Belt Tension 5.1.3 Adjusting the Belt Tension of the Front X Slider 5.1.4 Adjusting the Belt Tension of the Rear X Slider 5.1.5 Checking the Belt Tension of the Front and Rear X Slider Adjusting the Y-Axis Driver 5.2.1 Removing the Y Motor Cover...
  • Page 9 6. TROUBLESHOOTING FLOWCHARTS 6.1 Checking for Faulty Rotation of the Blade 6.2 The Cutting Media Cannot be Satisfactorily Cut 6.3 Initialization is Abnormal 6.4 Pen UP/DOWN Operations are Abnormal 6-10 6.5 The X-Axis Backlash is Excessive 6-12 6.6 The Y-Axis Backlash is Excessive 6-13 7.
  • Page 10 9. DISASSEMBLY DIAGRAMS AND PARTS LISTS Mainframe (1-pen type) Mainframe (2-pen type) Stand Section Control Panel Unit Control Unit X Drive Unit 9-11 Y Drive Section (1-pen type) 9-14 Y Drive Section (2-pen type) 9-17 Roll Stocker (Option) 9-20 9.10 Pen Block Conversion 9-20 10.
  • Page 11 1. INTRODUCTION FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 12 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 13 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 14 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 15 FC2230-UM251-01-1600...
  • Page 16 FC2230-UM251-01-1600...
  • Page 17 FC2230-UM251-01-1600...

  • Page 18: Main Specifications

    1.6 Main Specifications 857 × 920 × 1,285 FC2230-UM251-01-1600...

  • Page 19: External Dimensions

    1.7 External Dimensions FC2230-UM251-01-1600...
  • Page 20 FC2230-UM251-01-1600 FC2230-UM251-01-1600 1-10 1-10...
  • Page 21 FC2230-UM251-01-1600 FC2230-UM251-01-1600 1-11 1-11...

  • Page 22: Description Of Parts And Functions

    2. DESCRIPTION OF PARTS AND FUNCTIONS FC2230-UM251-01-1600...
  • Page 23 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 24 FC2230-UM251-01-1600...
  • Page 25 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 26 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 27 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 28 CAUTION: 1. Be sure to select a vacuum pump which is affixed with either a label showing compliance with the relevant safety standard or with the CE marking. 2. Before connecting the vacuum pump to a power supply, be sure to read CHAPTER 11 and follow the instructions accordingly.
  • Page 29 FC2230-UM251-01-1600 FC2230-UM251-01-1600...

  • Page 30: Menu Operations

    3. BASIC FUNCTION MENU 3.1 Menu Operations 3.1.1 Selecting a Function Menu Function Description Using the Character Dump Mode Warning : The pen starts moving as soon as the data is transmitted to the plotter from the computer. To avoid injury to yourself and damage to the plotter, keep your hands, face, and other obstacles out of the vicinity of the pen carriage and Y bar.
  • Page 31 3.1.2 Running a Cutting Test Function selection Submenus Function Description TEST 1 TEST1 one triangle inside a square 2 CUTTING PRO CUTTING PRO characters 3 TEST2 three triangles within squares Warning : The pen starts moving as soon as the SELF TEST mode is selected by pressing the 2 key (YES) .

  • Page 32: Using The Special Functions

    3.2 Using the Special Functions mode only. FC2230-UM251-01-1600...
  • Page 33 FC2230-UM251-01-1600 FC2230-UM251-01-1600...

  • Page 34: The Plotter Is Turned On But Doesn't Operate

    3.3 The Plotter is Turned On But Doesn’t Operate FC2230-UM251-01-1600...
  • Page 35 FC2230-UM251-01-1600 FC2230-UM251-01-1600...

  • Page 36: Error Messages And Their Causes

    3.4 Error Messages and Their Causes 3.4.1 Error messages in GP-GL command mode FC2230-UM251-01-1600...

  • Page 37: Error Messages In Hp-Gl Emulation Mode

    3.4 Error Messages and Their Causes 3.4.2 Error messages in HP-GL emulation mode FC2230-UM251-01-1600...
  • Page 38 FC2230-UM251-01-1600 FC2230-UM251-01-1600...

  • Page 39: The Cutting Results Are Unsatisfactory

    3.5 The Cutting Results are Unsatisfactory FC2230-UM251-01-1600 3-10...
  • Page 40 FC2230-UM251-01-1600 FC2230-UM251-01-1600 3-11 3-11...
  • Page 41 FC2230-UM251-01-1600 3-12...

  • Page 42: Interface Functions

    4. Interface Functions 4.1 RS232C Serial Interface FC2230-UM251-01-1600...
  • Page 43 FC2230-UM251-01-1600 FC2230-UM251-01-1600...

  • Page 44: Centronics-Compatible Parallel Interface (8-Bit Parallel)

    4.2 Centronics-Compatible Parallel Interface FC2230-UM251-01-1600...
  • Page 45 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 46 5. DISASSEMBLY AND ADJUSTMENT NOTE: All the disassembly and adjustment procedures in this chapter are the same as those for the FC2201-90/90EX and FC2202-90/90EX. FC2230-UM251-01-1600...
  • Page 47 5.1.3 5.1.5 5.1.4 5.1.5 FC2230-UM251-01-1600...
  • Page 48 5.1.5 FC2231-60 / -90, FC2232-60 / -90 FC2231-EX / FC2232-EX FC2231-90 / FC2232-90 FC2231-EX / FC2232-EX FC2231-60 / FC2232-60 : 20.5±0.5mm (rear) 30.0±0.5mm (front) FC2230-UM251-01-1600...
  • Page 49 PR223225 FC2230-UM251-01-1600...
  • Page 50 P502 P501 PR223225 FC2230-UM251-01-1600...
  • Page 51 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 52 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 53 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 54 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 55 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-10 5-10...
  • Page 56 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-11 5-11...
  • Page 57 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-12 5-12...
  • Page 58 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-13 5-13...
  • Page 59 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-14 5-14...
  • Page 60 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-15 5-15...
  • Page 61 PR223107 FC2230-UM251-01-1600 5-16...
  • Page 62 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-17 5-17...
  • Page 63 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-18 5-18...
  • Page 64 PR22 FC2230-UM251-01-1600 5-19...
  • Page 65 PR22 FC2230-UM251-01-1600 5-20...
  • Page 66 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-21 5-21...
  • Page 67 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-22 5-22...
  • Page 68 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-23 5-23...
  • Page 69 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-24 5-24...
  • Page 70 The standard point of the adjustment is fixed by this counter sunk head screw. FC2230-UM251-01-1600 5-25...
  • Page 71 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-26 5-26...
  • Page 72 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-27 5-27...
  • Page 73 FC2230-UM251-01-1600 FC2230-UM251-01-1600 5-28 5-28...
  • Page 74 FC2230-UM251-01-1600 5-29...
  • Page 75 FC2230-UM251-01-1600...
  • Page 76 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 77 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 78 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 79 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 80 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 81 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 82 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 83 Power FC2230-UM251-01-1600...
  • Page 84 FC2230-UM251-01-1600 FC2230-UM251-01-1600 6-10 6-10...
  • Page 85 FC2230-UM251-01-1600 6-11...
  • Page 86 FC2230-UM251-01-1600 FC2230-UM251-01-1600 6-12 6-12...
  • Page 87 FC2230-UM251-01-1600 6-13...

  • Page 88: Electrical Adjustments

    7. ELECTRICAL ADJUSTMENTS 7.1 Flowchart of the Adjustment Sequence Flowchart of the Adjustment Sequence for 1- and 2-pen Specifications of FC2231 and FC2232. 7.3 Switching the Power Unit’s Supply Voltage 7.4 Power Unit 7.6 Clearing the Non-Volatile RAM 7.7 Default Trimmer Settings 7.8 Adjusting the Motor Offset 7.9 Adjusting the Pen Offset 7.10 Adjusting the Pen Servo...

  • Page 89: Location Of The Boards

    7.2 Location of the board 7.2.1 Main Board (PR216001) FC2160A O1-1, O1-2 : OPEN FC2230 O1-1, O1-2 : SHORT O1-1 O2-2 NOTE: A modified main board has been used for the FC2230. Jumper switches have been added. The FC2230 board can be used for an FC2160A model, but an unmodefied FC2160A board can not be used for an FC2230 model.

  • Page 90: Main Joint Board (Pr223282)

    7.2.2 Main Joint Board (PR223282) Jumper switch setting of JP6. 1 pen type. 2 pen type. 7.2.3 X Flex. Board (PR223224) Jumper switch setting of JP6. 1 pen type. 2 pen type. FC2230-UM251-01-1600...

  • Page 91: Power Unit

    7.3 Power Unit (PS089 or PS089A) 7.3.1 Checking Operation 7.3.2 The Protective Circuit FC2230-UM251-01-1600...
  • Page 92 7.4 Switching the Power Unit's Supply Voltage Upper Chassis of the control unit is opened. FC2230-UM251-01-1600...

  • Page 93: Setting The Dip Switches

    7.5 Setting the DIP Switches Settings for the DIP Switch on the Main Board ( 1-pen only ) Electrical adjustment ・Pen height adjustment ( 2-pen only ) 1 2 3 4 5 6 7 8 Sensor Test Mode Keyboard Test Mode Parallel Interface 1 2 3 4 5 6 7 8 FC2230-UM251-01-1600...

  • Page 94: Clearing The Non-Volatile Ram

    7.6 Clearing the Non-Volatile RAM NOTE: Be sure to clear the non-volatile RAM after replacing the main board or before Starting any electrical adjustment. (1) While holding down the control panel's △ POSITION key, turn on the plotter. (2) After the following messages appear on the LCD panel, turn off the plotter. ＮＯＶＲＡＭ...

  • Page 95: Default Trimmer Settings

    7.7 Default Trimmer Settings Put the establishment of all the trimmers of the main board before doing an exchange together, and include a main new board into the plotter when you replace a main board. Set it up as follows if you don't know the establishment of all the trimmers of the main board before doing an exchange.

  • Page 96: Adjusting The Motor Offset

    7.8 Adjusting the Motor Offset FC2230-UM251-01-1600...
  • Page 97 A motor for adjustment purposes can be used instead of an oscilloscope to adjust the motor offset. Use a motor from a plotter or a cutting plotter. NOTE: Before adjusting the motor driver IC’s offset. 1. Disconnect all the X motor lines from the X joint board P301 and P302. 2.

  • Page 98: Adjusting The Pen Offset

    7.9 Adjusting the Pen Offset FC2230-UM251-01-1600 7-11...

  • Page 99: Adjusting The Pen Servo

    7.10 Adjusting the Pen Servo 1-pen models 2-pen models Set Bits 4,5, and 6 to OFF Set Bits 2,4,5, and 6 to OFF ＰＥＮ ＨＥＩＧＨＴ ＰＥＮ ＦＯＲＣＥ ＰＡＲＡＬＬＥＬ ＰＥＮ ＨＥＩＧＨＴ (4) In the case of a 2-pen model Use a 2-channel oscilloscope to monitor the waveform of TP2 and TP3 on the Main Joint Board in the control box.
  • Page 100 NOTE: Both of the pen holders are 2-pen models. FC2230-UM251-01-1600 7-13...

  • Page 101: Adjusting The Pen Force

    7.11 Adjusting the Pen Force NOTE: Are case of the 2-pen models adjustments are part of NO.2 pen holder and check of other side pen holder. ＰＥＮ ＨＥＩＧＨＴ ＰＥＮ ＦＯＲＣＥ ＰＡＲＡＬＬＥＬ ＦＯＲＣＥ ＊ｇ ＰＥＮ Ｕ／Ｄ ＊＊＊＊ NOTE: After you have changed the numeric value on the LCD, press the F3 key PEN U/D to raise and lower the cutter before measuring the pen force again.
  • Page 102 (5) When adjustments are completed, return the DIP switch to its default settings and then turn off the plotter. FC2230-UM251-01-1600 7-15...

  • Page 103: Adjusting The Main Servo Axes Gain

    7.12 Adjusting the Main Servo Axes GAIN the F3 → → → ① ① Insufficient gain (overshoot) Turn VR10 or VR20 to the right ② Excessive gain (undershoot) Turn VR10 or VR20 to the left ② FC2230-UM251-01-1600 7-16...

  • Page 104: Adjusting The Pen Interval

    7.13 Adjusting the Pen Interval (2 pen models) FC2230-UM251-01-1600 FC2230-UM251-01-1600 7-17 7-17...
  • Page 105 FC2230-UM251-01-1600 FC2230-UM251-01-1600 7-18 7-18...

  • Page 106: Dip Switch Factory Settings

    7.14 DIP Switch Factory Settings Settings for DIP Switch on the Main Board 1. FC2231-90/90EX/90T/90EXT, FC2232-90/90EX/90T/90EXT FC2231-90 FC2231-90T Set Bits all ON Set Bit 3 to OFF FC2232-90T FC2232-90 Set Bits 2 and 3 to OFF Set Bit 2 to OFF FC2231-90EXT FC2231-90EX Set Bits 1 and 3 to OFF...

  • Page 107: Factory Preset Settings

    7.15 Factory Preset Settings Perform the following procedure after completing all of the previous adjustments. (1) While holding down the control panel’s POSITION key, turn on the plotter. (2) After the follwing messages appear on the LCD panel, turn off the plotter. ＮＯＶＲＡＭ...
  • Page 108 (4) Setting the HP-GL command mode. PAUSE : Press the PAUSE key to select PAUSE mode. NEXT : Press the NEXT key. NEXT : Press the NEXT key again. Ｉ／Ｆ ＦＵＮＣＴＩＯＮ ＦＩＬＭ ２ＰＥＮ : Press the 1 key to select INTERFACE. ＲＳ２３２Ｃ...

  • Page 109: Using The Test Modes

    7.16 Using the Test Modes 7.16.1 Sensor Test Mode (1) Set the SW1 DIP switch as shown below and then turn on the plotter. Set only Bits 1,2, and 8 to OFF (2) The status of each sensor is displayed on the LCD panel. Display Sensor name Operation when the High/Low level changes...

  • Page 110: Keyboard Test Mode

    7.16.2 Keyboard Test Mode if a panel key's corresponding bit does not properly change status, check the following and then run this test again. ・ Fault in D1 or D2 on the PR223281 Key Joint Board; or the may be attached in reverse ・...

  • Page 111: Setting The Parallel Interface

    7.16.3 Setting the Parallel Interface (1) Set the SW1 DIP switch as shown below and then turn on the plotter. Set only Bits 4, 5 and 6 to OFF 1 2 3 4 5 6 7 8 (2) The prompt below appears. ＰＥＮ...

  • Page 112: Belt Running Test

    7.16.4 Belt running Test Perform this test when you replace a belt. (5) PAUSE : Press the PAUSE key to select PAUSE mode. ↓ NEXT : Press the NEXT key. ↓ NEXT : Press the NEXT key again. ↓ NEXT : Press the NEXT key again.
  • Page 113 FC2230-UM251-01-1600...
  • Page 114 FC2230-UM251-01-1600 FC2230-UM251-01-1600...
  • Page 115 Test pin connector jig FC2230-UM251-01-1600...

  • Page 116: Disassembly Diagrams And Parts Lists

    9. Disassembly Diagrams And Parts Lists 9.1 Mainframe (1-Pen Type) Part No. Description Q’ty Remarks 772232120 X Joint Board PR223203 Assembly 772232100 X Flex. Board PR223224 Assembly 773503490 High Voltage Board PR31001C Assembly 122927320 Y Cable CA2292-32 (-60/-90) 692807300 CA2232-32 (-EX) 122907030 X Cable CA2290-03...

  • Page 117: Mainframe (1-Pen Type)

    Mainframe (1-PEN TYPE) FC2230-UM-251-01-1600...
  • Page 118 9.2 Mainframe (2-Pen Type) Q’ty Part No. Description Remarks 772232120 X Joint Board PR223203 Assembly 772232100 X Flex. Board PR223224 Assembly 773503490 High Voltage Board PR31001C Assembly 122927320 Y Cable CA2292-32 (-60/-90) 692807300 CA2232-32 (-EX) 122907030 X Cable CA2290-03 022900072 Corner Cover (Rear Right) 022900081 Electrostatic Panel 12 FC2200-90/ES...

  • Page 119: Mainframe (2-Pen Type)

    Mainframe (2-PEN TYPE) FC2230-UM-251-01-1600...
  • Page 120 9.3 Stand Section Part No. Description Q’ty Remarks 622301770 Side Foot L-60 FC2230-60 622301701 Side Foot L-90/EX FC2230-90/EX 622301690 Side Foot R-60 FC2230-60 622301711 Side Foot R F223 FC2230-90/EX 054221031 Main Bar R-2 FC2230-60 622301800 Main Bar R-90 FC2230-90/EX 054221021 Main Bar F-2 FC2230-60 622301790...

  • Page 121: Stand Section

    Stand Section FC2230-UM-251-01-1600...
  • Page 122 9.4 Control Panel Unit Part No. Description Q’ty Remarks 772232010 Key Joint Board PR223281 772232020 LCD 122907010 Control Cable CA2290-01 121606111 Sheet Switch FPC216011 622300110 Panel Frame 022900742 Tray 12 FC2200-90 022900750 Tray FC2200-90/EX 022900572 Cable Holder 772230260 Chart Hold Switch FC2230-UM251-01-1600...

  • Page 123: Control Panel Unit

    Control Panel Unit FC2230-UM-251-01-1600...
  • Page 124 9.5 Control Unit Part No. Description Q’ty Remarks 792233700 Main Board FC2230 series 510000051 Switching Power Supply PS089 772232530 Main Joint Board PR223282 500050273 Fan Motor TUDC24B4 500050271 AC Inlet NC174-10N-C-F635 792233701 Noise Filter 508102306 Power Switch SW,2WI36/92 622300020 Upper Chassis 022907180 Connector Plate 622300120 Chassis 302200019 Plate...

  • Page 125: Control Unit

    Control Unit FC2230-UM-251-01-1600 9-10...
  • Page 126 9.6 X Drive Unit (1/2) Part No. Description Q’ty Remarks 312208069 Bearing F608ZZ 022904221 Bearing Spacer 022903590 Pulley Shaft, Right 022904510 X Belt S2ML3200 FC2200-90 022904520 X Belt EX S2ML4200 FC2200-90EX 022903671 Roller Lever 022900400 Roller φ27 022903533 X Slider 020003131 Roller 022903680 Roller Collar A 022903662 Flexible Plate...
  • Page 127 9.6 X Drive Unit (2/2) Part No. Description Q’ty Remarks 022900013 Writing Panel 12 FC2200-90 022900103 Writing Panel FC2200-90/EX 022903511 X Rail, Rear 12 FC2200-90 022903772 X Rail, Rear FC2200-90/EX 022903631 Belt Plate B 022903691 Roller Collar B 022904212 Spacerφ04-1.5 022903612 Sensor Dog 362200005 Rubber Foot SJ5008...
  • Page 128 X Drive Unit FC2230-UM-251-01-1600 9-13...
  • Page 129 9.7 Y Drive Section (1-Pen Type) (1/2) Part No. Description Q’ty Remarks 022903301 Y Gear Box 022903311 Motor Bracket 022903362 Pulley 88Z-TN 022903370 Pulley 44Z-TN 022903331 Y Pulley Shaft 022903342 Box Cover 022903351 Y Bar Plate 022903380 Shaft φ5 022903534 X Slider R 053206100 Motor Pulley 311608034 Bearing F688ZZ...
  • Page 130 9.7 Y Drive Section (1-Pen Type) (2/2) Part No. Description Q’ty Remarks (Pen Block Unit) Standard Pressure Type 022902401 MC Block 22AL 090113200 Long Magnetic Circuit Board A A0000 010014101 Slide Shaft Assembly 021500621 50 Slide Arm 022906323 Hall IC Bracket 053203390 Guide Shaft 310069220 Bearing BB692ZZMC39S2S...

  • Page 131: Y Drive Section (1-Pen Type)

    Y Drive Section (1-PEN TYPE) FC2230-UM-251-01-1600 9-16...
  • Page 132 9.8 Y Drive Section (2-Pen Type) (1/2) Part No. Description Q’ty Remarks 022903301 Y Gear Box 022903311 Motor Bracket 022903362 Pulley 88Z-TN 022903370 Pulley 44Z-TN 022903331 Y Pulley Shaft 022903342 Box Cover 022903351 Y Bar Plate 022903380 Shaft φ5 022903534 X Slider R 053206100 Motor Pulley 311608034 Bearing F688ZZ...
  • Page 133 9.8 Y Drive Section (2-Pen Type) (2/2) Part No. Description Q’ty Remarks (Pen Block Unit) Standard Pressure Type 022906313 MC Block 090113200 Long Magnetic Circuit Board A A0000 010014101 Slide Shaft Assembly 021500621 50 Slide Arm 022906323 Hall IC Bracket 053203350 Guide Shaft 319011094 Bearing BB692ZZ...

  • Page 134: Y Drive Section (2-Pen Type)

    Y Drive Section (2-PEN TYPE) FC2230-UM-251-01-1600 9-19...

  • Page 135: Roll Stocker (Option)

    9.9 Roll Stocker (Option) Part No. Description Q’ty Remarks 022908050 Hanger, Front 022908060 Hanger, Rear 022908070 Roll Shaft 022908080 Nut R16 022908590 Tray Nut 18 022908580 Tray Nut 12 772290800 Hanger Assembly 9.10 Pen block conversion set Part No. Description Q’ty PEN TYPE 792231700 Set to convert 1PEN-N to 1PEN-T...
  • Page 136 Wiring Connection (1/2)   FC2230-UM251-01-1600 10-1...
  • Page 137 Wiring Connection (2/2)   FC2230-UM251-01-1600 10-2...

  • Page 138: Key Joint Board (Pr223281)

    10.2 Key Joint Board (PR223281) Circuit No. Part No. Description Rating Q'ty 682807810 PCB PR223281 D1, 2 503000021 Diode 1SS254T-77 501303749 Resistor RNM1/4S-8.2KF 501303744 Resistor RNM1/4S-200ΩF R1, 3 501303765 Resistor RNM1/4S-430ΩF 500000651 Capacitor, ceramic CC, RPE132F224Z50 FL1, 2, 3, 4, 5, 6, 7 502010002 Filter DSS306-55FZ103N1 P101 513101177 Connector...

  • Page 139: Main Joint Board (Pr223282A)

    10.3 Main Joint Board (PR223282A) Circuit No. Part No. Description Rating Q'ty 682807821 PCB PR223282A 503303887 IC IC, TC74HC14P 503303891 IC IC, TC74HC74P 503300158 IC UPC4074C Q1, 2 503203014 Transistor ST, 2SC1815, Y D1, 2 503100021 Diode SD, V06C RLY2 500050274 Relay G5V-1, DC12V RLY1...
  • Page 140 Main Joint Board (PR223282A) (1/2)   FC2230-UM251-01-1600 10-5...
  • Page 141 Main Joint Board (PR223282A) (2/2)   FC2230-UM251-01-1600 10-6...

  • Page 142: Joint Board (Pr223203)

    10.4 X Joint Board (PR223203) Circuit No. Part No. Description Rating Q'ty 682807030 PCB PR223203 502010002 Filter DSS306-55FZ103N1 FL2, 3 518110088 Filter FBR07HA850NB-00 P301 513101066 Connector CN, 5566-02A 513000001 Connector FRC5-C14L53T-OL P303 505100040 Connector IL-G-4P-S3T2-E P302 502312171 Connector IL-G-3P-S3T2-E   1 0-7 FC2230-UM-251-01-1600...

  • Page 143: Flex Board (Pr223224A)

    10.5 X Flex Board (PR223224A) Circuit No. Part No. Description Rating Q'ty 682807241 PCB PR223224A 504084558 IC NJM4558D 501303712 Resister RNM1/4S-1KF C1, 2 500000645 Capacitor, ceramic CC, RPU08F103Z-T D1, 2, 3, 4, 5, 6, 7, 8 500000731 Diode SD, AL01Z 500000732 Diode ZD, RD24E 502010002 Filter...

  • Page 144: X-Y Joint Board (Pr223225A)

    10.6 X-Y Joint Board (PR223225A) Circuit No. Part No. Description Rating Q'ty 682807251 PCB PR223225A 504084558 IC NJM4558D D1,2,3,4 500000731 Diode SD, AL01Z C1,2 500000645 Capacitor, ceramic CC, RPU08F103Z-T 513101160 Connector CN, 52044-1010 513101159 Connector CN, 52044-2310 P501 502312170 Connector IL-G-2P-S3T2-E P503 502312171 Connector...

  • Page 145: Pen Flex Board (Pr223226A)

    10.7 Pen Flex Board (PR223226A) Circuit No. Part No. Description Rating Q'ty 682807261 PCB PR223226A 513101160 Connector CN, 52044-1010 513100926 Connector CN, IL-G-10PS3L2E 122927343 Cable CA2292-34C   1 0-10 FC2230-UM-251-01-1600...

  • Page 146: 1-Pen Board (Pr223107)

    10.8 1-Pen Board (PR223107) Circuit No. Part No. Description Rating Q'ty 682807070 PCB PR223107 504084558 IC NJM4558D R1, R2 501303777 Resistor RNM1/4S-15KF R3, R6 501303735 Resistor RNM1/4S-470KF 501303715 Resistor RNM1/4S-2.2KF 501303779 Resistor RNM1/4S-11KF RNM1/4S-200ΩF 501303744 Resistor 501303712 Resistor RNM1/4S-1KF 500000642 Capacitor, ceramic CC, RPU04B221K-T C2, C3 500000645 Capacitor, ceramic...

  • Page 147: Pen Board (Pr223227A)

    10.9 Pen Board (PR223227A) Circuit No. Part No. Description Rating Q'ty Circuit No. Part No. Description Rating Q'ty 682807271 PCB PR223227A C7, 8 500000642 Capacitor, ceramic CC, RPU04B221K-T U1, 2, 3 504084558 IC NJM4558D C1, 2, 3, 4, 5, 6 500000645 Capacitor, ceramic RPU08F103Z-T R8, 16...
  • Page 148 10.10 High Voltage Board (PR31001C) Circuit No. Part No. Description Rating Q'ty 503203071 Transistor 2SC2719L D1, 2 503100181 Diode SD, TFR2T 503100172 Diode SD, RD4.7E-B3 D3, 5 503100173 Diode SD, 1S1585 510033250 Transformer HVT, 31001C 501303810 Resistor R20T-24J104 R2, 3 501303797 Resistor R20T-24J102 R5, 6...
  • Page 149 High Voltage Board (PR31001C)   1 0-14  FC2230-UM-251-01-1600...
  • Page 150 10.11 Main Board (PR216001B) (1/3) Circuit No. Part No. Description Rating Q'ty 121606012 PCB PR216001B 503300025 Driver/Receiver MC145406FL U2, U3 503300006 HC-MOS TC74HC14AF-EL 503300004 HC-MOS TC74HC04AF-EL 503300012 HC-MOS TC74HC164AF-E 503300089 C-MOS TC74AC151F-EL 503300007 HC-MOS TC74HC32AF-EL 503300162 MPU TMP68301AF-16 503300149 EEP ROM HN58C65RFP25TZ 503300066 CUSTOM IC GRC1503...
  • Page 151 10.11 Main Board (PR216001B) (2/3) Circuit No. Part No. Description Rating Q'ty R36, 37, 42, 44 - 46, 61, 501305120 Resistor MCR10EZHJ104 62, 64, 72 - 75 R38, 39 501305108 Resistor MCR10EZHJ333 R40, 54, 65 500000307 Resistor ERG1SJ390V R43, 67 501305097 Resistor MCR10EZHJ113 500001744 Resistor...
  • Page 152 10.11 Main Board (PR216001B) (3/3) Circuit No. Part No. Description Rating Q'ty FL1, 2 518000035 Filter NFV510-655T2A107 FL3 - 6 518110088 Filter FBR07HA850TB-00 FL11 - 21 518110095 Filter STY103NBTB FL31 - 38 518000010 Filter DSS306-91B102M FL120 - 130 518000032 Filter EXC-CET102 518000025 Coil LHL08TB221K...
  • Page 153 Main Board (1/17)   FC2230-UM251-01-1600 10-18...
  • Page 154 Main Board (2/17) nterface Section   FC2230-UM251-01-1600 10-19...
  • Page 155 Main Board (3/17) CPU Section FC2230-UM251-01-1600 10-20...
  • Page 156 Main Board (4/17) Memory Section   FC2230-UM251-01-1600 10-21...
  • Page 157 Main Board (5/17) 1MB Buffer Section   FC2230-UM251-01-1600 10-22...
  • Page 158 Main Board (6/17) GRC 1504 Section   FC2230-UM251-01-1600 10-23...

  • Page 159: Main Board (Pr216001)

    Main Board (7/17) Clock Section   FC2230-UM251-01-1600 10-24...
  • Page 160 Main Board (8/17) Reset Section   FC2230-UM251-01-1600 10-25...
  • Page 161 Main Board (9/17) Driver Section FC2230-UM251-01-1600 10-26...
  • Page 162 Main Board (10/17) Motor DAC Section FC2230-UM251-01-1600 10-27...
  • Page 163 Main Board (11/17) Motor Driver Section   FC2230-UM251-01-1600 10-28...
  • Page 164 Main Board (12/17) A/D Section   FC2230-UM251-01-1600 10-29...
  • Page 165 Main Board (13/17) Pen DAC Section   FC2230-UM251-01-1600 10-30...
  • Page 166 Main Board (14/17) Pen Driver Section   FC2230-UM251-01-1600 10-31...
  • Page 167 Main Board (15/17) Input and Output Section NOTE: FC2160A O1-1, O1-2 : OPEN O1-1, O1-2 : SHORT   FC2230   FC2230-UM251-01-1600 10-32...
  • Page 168 Main Board (16/17) Connector Section 1   FC2230-UM251-01-1600 10-33...
  • Page 169 Main Board (17/17) Connector Section 2   FC2230-UM251-01-1600 10-34...

  • Page 170: Miscellaneous

    10-12 Miscellaneous Circuit No. Part No. Description Rating Q'ty 692807910 Cable CA223201 692807970 Cable CA223207 692807980 Cable CA223208 692807990 Cable CA223209 692807010 Cable CA2232010 692807020 Cable CA2232101 692807110 Cable CA2232011 692807120 Cable CA2232012 692807210 Cable CA2232021 692807220 Cable CA2232022 692807310 Cable CA2232031 692807320 Cable CA2232032...

  • Page 171: Vacuum Suction

    11. VACUUM SUCTION 11.1 Selecting the Vacuum Pump FC2230-UM251-01-1600 11-1...

  • Page 172: Installation Location

    11.2 Installation Location FC2230-UM251-01-1600 FC2230-UM251-01-1600 11-2 11-2...

  • Page 173: Vacuum Pump Wiring

    11.3 Vacuum Pump Wiring FC2230-UM251-01-1600 11-3...

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