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All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and/or service Omron Microscan-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Omron Microscan.
To avoid damaging the system, turn off and unplug the system before cleaning. If the system ever needs repair, consult Omron Microscan or your Omron Microscan Distributor. Important Information Due to continual product improvements, the product you receive may differ from the content outlined in this guide.
Below is a list of the available software modules: The software modules listed below can be purchased at any time. Contact your Omron Microscan representative or Omron Microscan headquarters at +1-800-762-1149 or helpdesk@microscan.com for further details.
LVS-7000 Operations Manual Version 5.6.X Barcode Read The LVS-7000 decodes 1D (linear) and 2D (two-dimensional) codes (including ECC-200 Data Matrix, Composite, QR Code, PDF-417 and Micro PDF) and determines if the code is “readable.” No attempt is made to grade the codes according to any standard.
Barcode 1D and 2D Health Check This feature is enabled by an Omron Microscan representative. When requested, the system can be configured for health check instead of grading. If this feature is enabled, the choices are 1D/2D (Read) or (Health check), instead of 1D/2D (Read) or (Grade).
LVS-7000 Operations Manual Version 5.6.X Log In Follow the steps below to log in to the LVS-7000. 1. Start the LVS-7000 software. The Welcome screen appears (see below). Note: Users with the “Automatic Login” feature enabled bypass the screen below and automatically access the screen where they are able to create a new job or load an existing job (as shown in step 3 below).
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LVS-7000 Operations Manual Version 5.6.X 3. Click the Create a NEW job button to create a new job. Refer to the “Create a New Job” section for complete instructions on creating a new job. Click the Load an EXISTING job button to load an existing job. Refer to the “Load an Existing Job” section for complete instructions on loading an existing job.
LVS-7000 Operations Manual Version 5.6.X Welcome Screen Overview When starting the LVS-7000 software, the Welcome screen appears (see below). This screen allows you to log in to the LVS-7000 (as described in the previous section) and access the following menu bar functions: ...
The Data feature allows you to backup or restore jobs. All jobs are saved in the “Jobs” directory: LVS-7000 Version 5.6.9: C:\Users\<username>\AppData\Roaming\Microscan\LVS 7000\Jobs (Pre-5.6.9 Folders) Windows® 7: C:\Users\<username>\AppData\Roaming\Label Vision Systems\LVS 7000\Jobs Windows® XP: C:\Program Files\Label Vision Systems\LVS7000\Jobs LVS-7000 Operations Manual Version 5.6.X Page 11 of 187...
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LVS-7000 Operations Manual Version 5.6.X Data Backup To backup (copy) jobs from the “Jobs” directory to a different folder, drive or network location, follow the steps below. 1. Select Administration -> Data -> Backup. The following screen appears: 2. On the left side, select the folders within the “Jobs” folder that you want to backup. Multiple folders can be selected at one time by pressing and holding the CTRL keyboard button, and then clicking each folder.
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LVS-7000 Operations Manual Version 5.6.X Data Restore To restore (copy) jobs from a folder, drive or network location to the “Jobs” directory, follow the steps below. 1. Select Administration -> Data -> Restore from the menu bar. The following screen appears: 2.
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The Calibration feature allows you to calibrate the LVS-7000. Calibration is required to keep the LVS-7000 in a standard imaging configuration. To calibrate the LVS-7000, you need an Omron Microscan Calibration Card in perfect condition with all of the calibration information filled out on the card.
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Resolve any issues so that the field of view looks like the image in step #2. WARNING: Consult your designated technician or Omron Microscan technical support if the camera needs adjusting. Use extreme care and caution when adjusting the camera.
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The green bar represents the threshold values defined in the Lvs7000.ini file. This is the target area. The blue line represents the optimal reflectance profile and is configured by an Omron Microscan technician. The red line must fit within the green bar or you will not be allowed to continue with calibration. Ideally, the red line should overlay the blue line, but the red line must fit within the green bar.
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6. Click Continue. The following page appears: Warning: If the red line is not within the green bar, the sample error message below appears. If an error message appears, contact Omron Microscan technical support. DO NOT ATTEMPT TO ADJUST THE CAMERA WITHOUT ASSISTANCE FROM OMRON MICROSCAN TECHNICAL SUPPORT.
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LVS-7000 Operations Manual Version 5.6.X 8. Place the Omron Microscan calibration card under the camera so that as many barcodes are within the field of view as possible. The system displays the ANSII parameters of all the decoded barcodes that the camera detects (see below).
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10. Calibration is complete. The ANSI values of the barcodes now match the recorded values on the card within a few points (+/- 8%). If calibration fails, repeat the calibration process. Be sure to inspect the calibration card carefully for damages and impurities. If the problem still persists, contact Omron Microscan for technical assistance.
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LVS-7000 Operations Manual Version 5.6.X Operators The Operators feature allows you to establish operator permissions. 1. Select Administration, and then Operators from the menu bar. 2. The following screen allows you to setup operators and operator permissions. The buttons at the bottom of the screen are described below: Option Description Add new operator...
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LVS-7000 Operations Manual Version 5.6.X Option Description Delete this operator Select the operator’s name from the Operators list, and then click the Delete this operator button. Discard changes Click this button to discard any changes made to any operator details. Save changes Click this button to save changes made to any operator details.
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Windows® desktop from the LVS-7000 system. Accessing the Windows® desktop from the LVS-7000 is normally disabled due to CFR-21 part 11. For further information, please contact Omron Microscan about CFR-21 part 11. LVS-7000 Operations Manual Version 5.6.X Page 22 of 187...
LVS-7000 Operations Manual Version 5.6.X Language The Language menu bar feature allows you to choose either English, Spanish or French as the preferred software language. Log In The Log In menu bar feature allows you to log in or log out of the LVS-7000. About The About menu bar feature allows you to view the LVS-7000 software version and contact information.
LVS-7000 Operations Manual Version 5.6.X Create a New Job Two setup options are available when creating a new job: Automatic Setup - Utilizing a box drawn around one label, the LVS-7000 finds all similar labels across the web and automatically draws blemish and barcode sectors with the default setting stored for the corresponding sector types.
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LVS-7000 Operations Manual Version 5.6.X Manual Setup: LVS-7000 Operations Manual Version 5.6.X Page 25 of 187...
LVS-7000 Operations Manual Version 5.6.X Automatic Setup Follow the steps below to use the Automatic Setup feature. 1. Click the “Create a NEW job” button on the Welcome Screen: 2. Select “Yes” when asked, “Do you want to use the automatic setup feature?” LVS-7000 Operations Manual Version 5.6.X Page 26 of 187...
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LVS-7000 Operations Manual Version 5.6.X Step 1: Set Label Dimensions 1. Run the web and stop when reaching the desired label(s). Note that pressing the “F12” button on your keyboard allows you to run or freeze images. Click “Show more” until you can see a complete label with at least a quarter label either above or below the label.
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LVS-7000 Operations Manual Version 5.6.X 3. The LVS-7000 automatically detects and creates blemish sectors around any other similar labels across the web, and also detects and creates sectors around any 1D or 2D barcodes in each label. The “Step 7: Save job to disk”...
LVS-7000 Operations Manual Version 5.6.X Manual Setup Follow the steps below to use the Manual Setup feature. Step 1: Set Label Repeat Setting label repeat and synchronization must be performed while the web is moving. It is recommended that the web moves slowly so that waste and uninspected material in minimized.
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LVS-7000 Operations Manual Version 5.6.X 2. Select “No” when asked, “Do you want to use the automatic setup feature?”. The “Step 1: Set label repeat” screen appears: 3. In the “Desired” column, enter the desired value into the inches or millimeter (mm) field. 4.
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LVS-7000 Operations Manual Version 5.6.X Step 2: Synchronize Synchronization Overview Synchronization of the LVS-7000 takes the image and electronically creates a repeating pattern for locking. This process emulates the effect generated by a traditional Photo Optic trigger. The principle is simple enough to understand with some pictorial illustrations.
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LVS-7000 Operations Manual Version 5.6.X As you can see there are portions of this image attached to the right (after the red line) that look similar. These portions are the where the text goes across the label. The part we are most interested in seeing are the portions that had the black lines going across the image.
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LVS-7000 Operations Manual Version 5.6.X When we average just the portions between the lines, we can process and lock in the repeat much faster than doing the entire image. Keeping it as small as possible is the best rule of thumb, though sometimes it may need to be large in order to accomplish the goal.
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LVS-7000 Operations Manual Version 5.6.X Synchronization 1. In order to manually synchronize the system, the operator must adjust the two slide bars. The “slice” is a portion of the label that has the best representation of the labels static (unchanging) portion. To change the Width of the “slice”...
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LVS-7000 Operations Manual Version 5.6.X Screen Overview Two areas on the screen show an image: The top right image is the full resolution image that has not been altered. The slide bar to the right and below this image will allow the operator to view other parts of the image. Right-click on the full resolution image to zoom in on the image.
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LVS-7000 Operations Manual Version 5.6.X Step 3: Create Sectors A sector is defined as an area of interest that is to be analyzed. This step prompts the operator to establish this sector. The software will not process anything located outside the sector. An image must be present to draw a sector.
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LVS-7000 Operations Manual Version 5.6.X Copy an Entire Sector 1. Using your mouse, click within the desired sector that is located within a blue box; the sector bounding box then turns red. 2. Right-click inside the desired sector; the sector bounding box turns green. 3.
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LVS-7000 Operations Manual Version 5.6.X Multiple sectors can be copied and moved to other labels. This is helpful when an operator has to check the same information on different labels within a repeat. LVS-7000 Operations Manual Version 5.6.X Page 38 of 187...
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Blemish If a sector is deactivated, please contact Omron Microscan to activate the desired sector type. Note: The field located above the sector type list pre-populates with the string that the system is returning for the sector type. For example, if selecting the Barcode read sector type, the field populates with the decoded string.
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LVS-7000 Operations Manual Version 5.6.X Health Check If “health check” is enabled, the option Barcode health check appears on the Step 4: Define sector type screen (see below). A Scoring Box is used to show the Actual Score and the user can configure the Warning and Passing Scores using a range from 0 to 99.
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LVS-7000 Operations Manual Version 5.6.X Direction Box The box labeled Direction is applicable when using the OCR or OCV features; it tells the system the orientation in which to read the characters across the screen. Five types of directions are available: IMPORTANT: The LVS-7000 does not distinguish between touching/overlapping characters;...
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LVS-7000 Operations Manual Version 5.6.X Sector Types The following is a list of sector types with a description on how to set up a job using that specific sector type. Sector Type 1: Barcode read This sector is used to validate a 1D or 2D barcode label. The LVS-7000 inspects the barcode image to determine if it is “readable.”...
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LVS-7000 Operations Manual Version 5.6.X Sector Type 2: Barcode grade This sector is used when you want to grade the 1D or 2D barcode image according to ISO/IEC standards. This sector type requires the use of monochrome camera. 1. Select Barcode grade. 2.
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LVS-7000 Operations Manual Version 5.6.X Sector Type 3: OCR Read This sector type is used to “read” the human readable characters located within the drawn sector. This sector type may be used with a monochrome or color camera. 1. Select OCR (read). 2.
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LVS-7000 Operations Manual Version 5.6.X 4. Click the right arrow button. LVS-7000 Operations Manual Version 5.6.X Page 45 of 187...
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LVS-7000 Operations Manual Version 5.6.X Create / Learn / Edit Fonts 1. Click the “Create/Learn/Edit” button. The Font Editor page appears. 2. The desired font must be loaded or created. To load a font from a specific location, click the “Load font from hard disk” button (see “A” in the above screenshot).
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LVS-7000 Operations Manual Version 5.6.X 4. Use the buttons at the bottom of the screen to capture the desired image view. Buttons include: Button Description Load image from hard disk Click to load an image stored on a hard disk. Previous Image Click to view the previous image.
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LVS-7000 Operations Manual Version 5.6.X Train an Entire Alphanumeric String: An image comprised of an entire alphanumeric string (0-9 and A-Z) must be present in the training image view. Use the left click button on your mouse to draw a box around the alphanumeric string in the training image view.
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LVS-7000 Operations Manual Version 5.6.X Click on the desired digit or letter; the gray shade is removed from the selected digit or letter. See example below. In this example, the gray shade is removed after clicking on the “4”. ...
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LVS-7000 Operations Manual Version 5.6.X Use the left click button on your mouse to draw a box around the letter or digit in the training image view (see below). Note that the training image in the screenshot below appears larger after clicking the “Zoom In” button.
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LVS-7000 Operations Manual Version 5.6.X When all changes are complete, click the “Save font to hard disk” button. In the window, save the font to the desired folder (see below). LVS-7000 Operations Manual Version 5.6.X Page 51 of 187...
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LVS-7000 Operations Manual Version 5.6.X Sector Type 4: OCV Verify The OCV (Optical Character Verification) sector type is used to score the print quality of the human readable characters within a drawn sector. This sector type may be used with a color or monochrome camera. 1.
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LVS-7000 Operations Manual Version 5.6.X 4. Determine a score (see Scoring Box below for additional information). Scoring Box The OCV Scoring box allows you to choose an acceptable score ranging from 0 to 99. Three scores are available: Score Description Passing The Passing number is a threshold setting.
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LVS-7000 Operations Manual Version 5.6.X Sector Type 5: Blemish To use the Blemish sector type, follow the steps below. 1. Select Blemish on the Step 4: Define Sector Type screen; the following screen appears. 2. The software automatically learns the first image it sees after the first sector has been drawn. If the image is not the correct one, or you would like to put a different image into the field of view, click the Relearn button and the software will accept the next image it sees within that sector.
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LVS-7000 Operations Manual Version 5.6.X Note: Ctrl+L is a keyboard shortcut for the Relearn button. After pressing Ctrl+L, the system will accept the next image it sees within each Blemish sector and saves the image as the Golden image. This shortcut is available only when the system is in Run mode. After pressing Ctrl+L, a popup message will appear for users without administrative rights.
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LVS-7000 Operations Manual Version 5.6.X Field Description Die cut tolerance This setting changes the size of the Red line that wraps around each label when using “fill here” under the Draw section. This area measures the movement of the outside edge of the label compared to the printing within for die movement.
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LVS-7000 Operations Manual Version 5.6.X Field Description Clr matrix & die Click this button to clear all matrix and die cut filled sections. Clear all Click this button to Clear all ignored and auto filled sections within a chosen sector. 4.
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LVS-7000 Operations Manual Version 5.6.X Preset Configuration Settings The preset configuration settings allow a user to adjust the following six blemish settings on the “Step 4: Define sector type (Blemish settings)” screen: 1. BG<< >>FG sensitivity 2. Foreground sensitivity 3. Background sensitivity 4.
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LVS-7000 Operations Manual Version 5.6.X Configure the Preset Settings: Follow the steps below to configure the blemish settings for the low, medium and high preset configuration settings. Only users with administrator rights can configure the preset configuration settings. 1. Use the slider bar to adjust the sensitivity or size/tolerance settings for the foreground, background, and die cut settings.
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LVS-7000 Operations Manual Version 5.6.X Click “Low” to apply the blemish settings to the low preset configuration setting. Click “Med” to apply the blemish settings to the medium preset configuration setting. Click “High” to apply the blemish settings to the high preset configuration setting. ...
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LVS-7000 Operations Manual Version 5.6.X Sector Type 6: Delta E The Delta E module detects color variations by comparing the trained color (also called the Golden color) to the image color currently displayed in the field of view. The Delta E module continuously calculates the average L*a*b* values of all the pixels within a sector according to CIE 2000 specifications.
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LVS-7000 Operations Manual Version 5.6.X Important: When using the Delta E module, the sector drawn will be the color that all other colors are matched against (see below). LVS-7000 Operations Manual Version 5.6.X Page 62 of 187...
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LVS-7000 Operations Manual Version 5.6.X 2. Click the right arrow button. Click on a sector to view a live history log which represents what the software is detecting inside the sector. A plus sign (+) indicates a color lighter than the golden color. ...
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LVS-7000 Operations Manual Version 5.6.X Step 5: Setup Matching Step 5: Setup Matching is used to set up sequential, matching or incremental information checking. This step does not apply to Blemish modules. Complete the applicable fields and then click the right arrow button. Each field description is listed in the table below.
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LVS-7000 Operations Manual Version 5.6.X Field Description options on this page alone. This option will be grayed out when using OCV. Match this text To match a static (unchanging) number, select Match this text and enter the desired string into the text box. Match data in sector If you are using multiple sectors, you may wish to match the data in one sector to the data in another sector.
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LVS-7000 Operations Manual Version 5.6.X Field Description Unique per job – The system does not allow any repeated data within the same sector or job/roll. Report Label Use this field to enter a report label, such as a name for the sector.
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LVS-7000 Operations Manual Version 5.6.X Global Copy Diagram Labels BEFORE Global Copy In Label 1 below, sector 3 is matched to sector 1. In Label 2 below, there are no sectors matched to sector 2. Labels AFTER Global Copy ...
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LVS-7000 Operations Manual Version 5.6.X Match to File This feature compares the data decoded within a sector to the data on a file created by the user. Note that the format of the file must be a comma-separated values (CSV) file. Any number of sectors can be set to use “match to file”.
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LVS-7000 Operations Manual Version 5.6.X Step 6: Alarm Matrix The “Step 6: Alarm Matrix” screen has two different modes, depending on your setting in the LVS7000.ini file. The “Alarm Matrix: Error Condition View” (Figure 1) is the default configuration and displays error-specific I/O information.
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LVS-7000 Operations Manual Version 5.6.X Alarm Matrix: Error Condition View After all sectors have been established, you are prompted to determine an error condition. See the section below entitled “Error Conditions” for more information. Depending on the supplied hardware, the following relay outputs can be triggered by any of the listed error conditions: Line 1 Connected to the green light indicating a “good read.”...
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LVS-7000 Operations Manual Version 5.6.X Additional options include: Stop Motion Delay This is a set distance that the LVS-7000 will output the stop motion signal. It has in Inches a minimum of 40” beyond where the read head is looking. This is used for precision placement of found errors and may increase if a high processing workload is present.
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LVS-7000 Operations Manual Version 5.6.X Error Code Definition Duplicate A !DU appears when the character string has been read before in the job that you are running. The Check for Duplicates option in the Matching screen will enable this error. Foreground This is a blemish error.
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LVS-7000 Operations Manual Version 5.6.X Error Code Definition out of numerical sequence as compared to the associated record in the datafile. The system logs to the report the data read from each sector attaching the !SQ error code to the associated sector's data. Note: Sequence only applies when comparing the data to a know sequence of numbers.
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Rewinder/Printer is going faster than what the Camera and PC can handle. LinesperInch or Camera MaxSpeed may be incorrectly set in the “Settings” menu (these settings must be changed by Omron Microscan only). Duplicate Character string has previously been seen in this job.
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LVS-7000 Operations Manual Version 5.6.X Alarm Matrix: Pass/Fail View The Alarm Matrix Pass/Fail view displays the pass/fail status of the entire inspection. Click on a setting to cycle through all possible values. Each setting is described in the table below. The Alarm Matrix Pass/Fail view is configured in the LVS7000.ini file >...
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LVS-7000 Operations Manual Version 5.6.X Below is a graphical representation of the Alarm Matrix Pass/Fail view settings: Repeat Repeat Repeat Repeat Repeat Repeat Repeat Overall Inspection PASS FAIL PASS PASS PASS FAIL PASS Results for Repeat Number PASS Output FAIL Output Within the Alarm Matrix Pass/Fail view, additional functionality is available when the following settings are enabled in the LVS7000.ini file: UsePassFailMethod=1 and UseAcknowledgementIO=1.
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LVS-7000 Operations Manual Version 5.6.X Setting Description Ack Input This input is a request for the LVS-7000 to indicate the Ack Output channel and current run status. Ack Output This output is activated as long as the following conditions are met: ...
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LVS-7000 Operations Manual Version 5.6.X Step 7: Save Job to Disk 1. Enter a job name in the Job Name field; this saves the current setup. 2. If desired, enter a description or additional job details in the Description field. 3.
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LVS-7000 Operations Manual Version 5.6.X LVS-7000 Job Report The LVS-7000 Job Report shows the settings for all created sectors. The LVS-7000 Job Report appears only in Internet Explorer or Firefox web browsers; no other web browser is supported. LVS-7000 Operations Manual Version 5.6.X Page 80 of 187...
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LVS-7000 Operations Manual Version 5.6.X Global Copy The Global Copy feature allows you to replicate the setting changes in the same sector across all labels. Global copy works with Automatic or Manual setup. Location of Global Copy Button The “Global Copy” button is visible on the following screens: ...
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LVS-7000 Operations Manual Version 5.6.X For all sector types other than Blemish and Delta E, the Global copy button is visible on the “Step 5: Setup Matching” screen (see below). Global Copy Requirements The Global copy button appears only if: ...
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LVS-7000 Operations Manual Version 5.6.X Use Global Copy to Edit Sectors The example below displays three blemish sectors (1, 2 and 3). The Global copy feature allows you to make the same change to all three sectors without making the changes to each sector individually, If making a change to a sector in the first label, the same sector in the other two labels will automatically be updated.
LVS-7000 Operations Manual Version 5.6.X Load an Existing Job 1. To load an existing job, click “Load an EXISTING job” on the Welcome screen. 2. A list of existing jobs appears. Each column is described in the table below. Column Description Job file List of the job file names.
LVS-7000 Operations Manual Version 5.6.X Operate Screen: Ready to Run Each button on the Operate Screen (Ready to Run) is described in the table below. Button Description Delete This Job Click to delete the job. Only operators who are granted the Allow Create NEW Job permission is allowed to delete a job.
LVS-7000 Operations Manual Version 5.6.X Make Ready Mode Clicking the “MakeReady” button allows an operator to: Simulate how inspections will perform Simulate how the job created will work in live setting Test any changes made Test the system without triggering any output signals that might affect the rewinder/thermal printer After clicking the “MakeReady”...
LVS-7000 Operations Manual Version 5.6.X Operate Screen: Running the Job The Operate Screen (Running the Job) is typically what you monitor at all times. The features on this screen are described in the table below: Field Description Web Speed This gives the operator how many rows per second are being analyzed, as well as how many inches per second the printer is traveling.
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LVS-7000 Operations Manual Version 5.6.X Field Description of the actual errors can be viewed “offline”. See the Error Display section below for more information. Full Web Image The image at the bottom of the Operate Screen is the entire field of view and will update up to 10 images per second as the printer is running.
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LVS-7000 Operations Manual Version 5.6.X Show Zoom Window Check the “Show Zoom Window” box to view a magnified image of the label. After checking this box, a blue box appears in the full web image view. Use your mouse to move the blue box over any portion of the label, and then a magnified image appears in the top right corner of the screen.
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LVS-7000 Operations Manual Version 5.6.X Bypass Button Click the “Bypass” button to suspend any outputs (such as the stop motion signal) from the LVS-7000. The screen flashes between yellow and white when activated in the settings (ShowStatusAlert =1), and the word “Bypass”...
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LVS-7000 Operations Manual Version 5.6.X DontProcessDuringBypass=0 indicates the LVS-7000 will process sectors during bypass and will highlight all errors in the Reports\QC File Viewer. Error codes Error codes LVS-7000 Operations Manual Version 5.6.X Page 91 of 187...
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LVS-7000 Operations Manual Version 5.6.X DontProcessDuringBypass=1 indicates the LVS-7000 will not process sectors during bypass and will not check for errors. All bypassed repeats in the Reports/QC File Viewer appear with an !BP error code. Bypassed repeats LVS-7000 Operations Manual Version 5.6.X Page 92 of 187...
LVS-7000 Operations Manual Version 5.6.X Error Display The Error Display log can be accessed on the Operate screen while you are running the job or after you stop the job. Click on an error to view the barcode image and barcode parameters. Barcode parameters Error Display Log...
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LVS-7000 Operations Manual Version 5.6.X Additional error display options include: Button Description Accept This Error Click this button to approve the error; the error is marked as OK in the error log file and removed from the errors list. The button is active when the job is in run mode. Only operators granted the Allow Accept / Replace Errors permission are allowed to accept the error.
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LVS-7000 Operations Manual Version 5.6.X Button Description Replaced Click this button when a label with detected errors is replaced with a known good label. This action marks the label as !RP (replaced) in the error log file and is removed from the errors list. The button is active when the job is in run mode. Only operators granted the Allow Accept / Replace Errors permission are allowed to use this feature.
LVS-7000 Operations Manual Version 5.6.X Blemish Error Display When viewing a blemish error, three views are available on the screen: Golden – Displays the golden image Toggle – Toggles between the golden image and actual image Actual – Displays the actual blemish image Only a single image of the error is displayed when viewing other types of errors.
LVS-7000 Operations Manual Version 5.6.X Delta E Error Display 1. Double-click on the Delta E error to view error details. The Delta E review window appears (see below). 2. The top, right portion of the screen displays an image of the Golden color, Actual color, and a toggled view of both colors.
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LVS-7000 Operations Manual Version 5.6.X Button Description Reset Places previously accepted and replaced errors back into the errors list and restores their original error codes in the log file. The button is active when the job is in run mode. After clicking the “Reset”...
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LVS-7000 Operations Manual Version 5.6.X The Delta E functionality works best with solid colors. If a color is selected that is not a solid color, the following message appears. LVS-7000 Operations Manual Version 5.6.X Page 99 of 187...
Windows® XP: C:\Program Files\Label Vision Systems\LVS 7000\Jobs Windows® 7: C:\Users\[User Login Name]\AppData\Roaming\Label Vision Systems\LVS 7000\Jobs The Reports Screen (see below) shows a report for each sector. Each line of data starts with the gate number followed by a date/time stamp, decoded string, error code (if any), and other data associated with the image being inspected.
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LVS-7000 Operations Manual Version 5.6.X Sample Reports Errors Only Report LVS-7000 Operations Manual Version 5.6.X Page 101 of 187...
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LVS-7000 Operations Manual Version 5.6.X Run Log LVS-7000 Operations Manual Version 5.6.X Page 102 of 187...
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LVS-7000 Operations Manual Version 5.6.X 1D Grade Details View 1D grade details by double-clicking on a job in the 1D grading column. LVS-7000 Operations Manual Version 5.6.X Page 103 of 187...
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LVS-7000 Operations Manual Version 5.6.X Run Log with Images Blemish, barcode, and OCR/OCV error images can be viewed by clicking on the red blemish cell in the log file. An error display screen will then pop-up. If the error is a blemish, the Golden Image will show on the Left; a Toggle between Golden and Actual in the center;...
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LVS-7000 Operations Manual Version 5.6.X Summary Report The LVS-7000 Summary Report can be accessed by clicking on the Summary Report button when viewing a log file. The report gives a summation of the entire job and each sector’s settings and parameters. It also shows example images where sectors were drawn.
If you have the Barcode Verification feature, replace the Calibration Card every year. A new calibration card needs to be purchased through Omron Microscan. Omron Microscan does not give a schedule as to when you need to calibrate; this is left up to the customer. However, we recommend that you calibrate no less than once a month or if the environment has changed in some way, such as lighting, movement of the system, etc.
LVS-7000 Operations Manual Version 5.6.X Troubleshooting Problem Description Possible Causes System will not acquire images The web is not moving Encoder is not in contact with moving web or idler Encoder cable is not plugged in or is damaged ...
LVS-7000 Operations Manual Version 5.6.X Mechanical Diagrams All technical drawings are copyrighted in respect to their manufacture. All respected trademark rights are reserved. LVS-7000 Operations Manual Version 5.6.X Page 108 of 187...
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CameraPort is designated as 0 for the LVS-7000 software. ColorMode is for Omron Microscan technician use only; it identifies the type of camera being used by the LVS-7000. ColorMode=0 is a monochrome camera ColorMode=1 is a color camera ...
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Line20=Wrong length ,I/O line 3,100ms,do not stop UseAcknowledgementIO=1 UsePassFailMethod=0 Aperture Settings: The aperture settings are used to calculate barcode grading. These should not be changed by a customer unless requested by a qualified Omron Microscan representative. [Aperture] ApertureScaling1D=1.0 ApertureScaling2D=0.8 IgnoreGS1Rules=0...
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TargetDPI is used for Blemish quality. Lower settings help the system to run faster but fewer errors are found. Higher settings slow the system but more errors will be found. It is advised to leave this setting as is unless instructed by an Omron Microscan representative. ...
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MinWhite=80 MinOverall=2.0 Rmax=89 Rmin=5 Xdim=21.3 Camera Parameters: The Camera parameters are not user configurable and should not be altered unless requested by a qualified Omron Microscan representative. [Camera] CalSpeed=44 Flip=0 MinSpeed=0 SAO=0 to 1023 SAG=-10.0 to 10.0 SSG=0 to 511 LVS-7000 Operations Manual Version 5.6.X...
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The Database parameter lists the connection string of the database being used. [Database] ConnectionString=Provider=Microsoft.Jet.OLEDB.4.0;Data Source="%.mdb" LimitDuplicateCheckingSize=X will limit duplicate checking to the leftmost X characters. Debug: Debug is not user configurable and should not be altered unless requested by a qualified Omron Microscan representative. [Debug] Mode=0 Encoder Parameters: The Encoder parameters are used as instructions sent to the External Control Unit of the LVS-7000.
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The StopMotionDelay is the minimum allowed distance that Omron Microscan has determined that the Stop Motion Output signal can be sent without missing any outputs. This should not be changed unless instructed by a qualified Omron Microscan representative.
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MinimumPassScore activates an error signal and logs an error in the log. MinimumWarningScore activates a warning that alerts an operator without generating an error in the log. This value is user configurable. Override1DAperture should only be configured by a qualified Omron Microscan representative. [Grading] AutoSetupGrade1D=1 AutoSetupGrade2D=1 LightFrequency=1 MaxDecodesToGrade=10 MinimumPassScore=1.5...
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[Jobs] Path=.\Jobs Lumenera: The Lumenera settings are used for Lumenera specific area scan camera’s and should not be altered unless requested by a qualified Omron Microscan representative. Exposure is the exposure setting of a Lumenera USB camera. FixedSpeed is the speed of an external belt or conveyor in feet per minute.
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LVS-7000 Operations Manual Version 5.6.X RatioMethod=2 should only be configured by a qualified Omron Microscan representative. TouchMode=1 – OCR and OCV will perform extra processing to handle the case in which characters are touching. The characters must be the same height and width and all characters must be evenly spaced.
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Speed=50 StopOnWrap=0 Skew Blemish Parameters: These settings affect the ability of the LVS-7000 to process cartons on a conveyor that may not be perfectly in line. These settings should only be configured by an Omron Microscan representative. [SkewBlemish] CollectDevImages=0 CloseEnoughAngle=0.05 MaxAngle=2.0...
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HopX and HopY tracks the movement of the labels in the horizontal and vertical direction. Log is to be used by a qualified Omron Microscan technician only. SyncErrorsInARowBeforeResync. If the 7000 loses synchronization, this is the number of repeats allowed to pass before the 7000 attempts to sync agan.
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CameraToRollCount is a special function used as of version 5.1.0 and is the distance from the camera to the second splice location on the mandrel. ChangeRollOnFly is used only if directed by an Omron Microscan technician. ClearPrompts - If set to zero (default), the system will re-use the most recently entered data for prompts. If set to non-zero, the computer will start with blanks and the operator must fill in all data.
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LastBCLCode is active when LaneDivision=4. A unique roll number given LastBCLRoll is active when LaneDivision=4. LvsContactSensor is for Omron Microscan technician use only. It designates the type of contact sensor used with LVS-7000 systems. LvsContactSensor=0 is off LvsContactSensor=5 is the 5” sensor LvsContactSensor=8 is the 8”...
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ShowAdditionalCounters=0 feature is off. ShowAdditionalCounters=1 shows good and waste footage on the Operation screen. ShowBlemishMotion should only be changed by an Omron Microscan Technician. ShowElapsedTime is not user configurable and should not be altered unless requested by a qualified Omron Microscan representative.
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Strobe=2 allows the software to be used in an Advanced strobe mode. Only use this setting if advised by an Omron Microscan Technician. TakeSecondPicture should only be configured by an Omron Microscan representative. ThreadLockTimeout should only be configured by an Omron Microscan representative.
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Host: Do not change this setting; leave as is. Port1: Enter the port where the first system will be listening for Omron Microscan data. Port1Filter: Do not change this setting; leave as is. Port2: Enter the port where the second system will be listening for Omron Microscan data.
LVS-7000 Operations Manual Version 5.6.X Appendix B: ePedigree Systems with ePedigree enabled are using the normal LVS-7000 software with enhanced tracking features. Below are a couple of steps that highlight the LVS-7000 ePedigree process. 1. When drawing a sector over a 2D Data Matrix code, make sure that the center of the X within the sector is close to the center of the 2D code.
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LVS-7000 Operations Manual Version 5.6.X 2. Choose the Check for Duplicates option to make sure that the barcode’s encoded data is unique for this job or the sect. When running the job, a !DU error will show up if the software finds a duplicate of the barcode. LVS-7000 Operations Manual Version 5.6.X Page 148 of 187...
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LVS-7000 Operations Manual Version 5.6.X 3. Draw an OCR sector around the human readable characters and let it match its corresponding barcode. In this example, we have to start matching OCR at position 17 of the barcode, because the barcode is 28 characters long and the human readable characters match the last 12 characters of the barcode.
Saving Raw Images Without a Label Repeat 1. Navigate to the LVS-7000 Directory: Windows® 7: C:\Users\[User Login Name]\AppData\Roaming\Label Vision Systems\LVS 7000 Windows® XP: C:\Program Files\Label Vision Systems\LVS 7000 2. Create and name a target folder where images can be saved (see below).
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LVS-7000 Operations Manual Version 5.6.X 4. Save changes and close the Lvs7000.ini file. 5. Open the LVS-7000 program. 6. Click OK at the Image Saver warning (see below). 7. Click the Create a New Job button and stay at the Label Repeat screen. 8.
3. After the job is created, close the LVS-7000 program and stop the printer. 4. Navigate to the LVS-7000 folder: Windows® 7: C:\Users\[User Login Name]\AppData\Roaming\Label Vision Systems\LVS 7000 Windows® XP: C:\Program Files\Label Vision Systems\LVS 7000 5. Create and name a target folder where images can be saved (see below).
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LVS-7000 Operations Manual Version 5.6.X 7. Save changes and close the Lvs7000.ini file. 8. Open the LVS-7000 program. 9. Click OK at the Image Saver warning (see below). 10. Click the Load an Existing Job button and choose the job that was created for image capturing. 11.
Barcode 1D and 2D Health Check To purchase a software module, contact your Omron Microscan representative. After purchasing a module, your Omron Microscan representative will provide you with an activation code. After you receive this code, follow the steps below.
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4. Enter the activation code that you received from your Omron Microscan representative in the text field at the bottom of the window, and then click OK. The new feature is enabled.
LVS-7000 Operations Manual Version 5.6.X Appendix E: Upgrading Software NOTE: Make sure to completely back up your system prior to upgrade. Recommended for installation on Windows® 7 operating system. 1. After receiving the LVS-7000 software files to download, extract the zip file contents to the 7000 system’s hard drive.
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LVS-7000 Operations Manual Version 5.6.X 5. Device Drivers may now be updated. Click “Finish” to continue with the 7000 installation: 6. The InstallShield Wizard now pops up. Click “Next” to continue: LVS-7000 Operations Manual Version 5.6.X Page 157 of 187...
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LVS-7000 Operations Manual Version 5.6.X 7. The InstallShield Wizard begins installation and shows a status bar. 8. After installation is complete, the window below appears; click “Finish”: LVS-7000 Operations Manual Version 5.6.X Page 158 of 187...
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11. Locate the “Lvs7000.ini” file (in the new user folder), and rename the file to “Original-Lvs7000.ini”. 12. Copy the system default “Lvs7000.ini” file to the new user folder: a. FROM: C:\Users\<username>\AppData\Roaming\Microscan\LVS 7000\INIs\Lvs7000.ini b. TO: C:\Users\<username>\AppData\Roaming\Microscan\LVS 7000\Lvs7000.ini 13. In the user folder, open both the newly copied “Lvs7000.ini” file and “Original-Lvs7000.ini” file. (Note that the files should open in WordPad or Notepad.)
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Values in the LVS7000.ini file can be changed, but do not delete any extra line items in the file. 15. When all values are the same, close the “Original-Lvs7000.ini” file. 16. Save the “Lvs7000.ini” file (in the new user folder it should have been opened from): C:\Users\<username>\AppData\Roaming\Microscan\LVS 7000\Lvs7000.ini LVS-7000 Operations Manual Version 5.6.X Page 160 of 187...
“Freeze” mode to concentrate on that area of the image for analysis. Detailed instructions for configuring AutoScan settings are listed below. The AutoScan program is activated through the dongle assigned to your Omron Microscan system, so you must have an LVS-7000 software license to activate the AutoScan program.
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LVS-7000 Operations Manual Version 5.6.X The “Show AutoScan Window” on the “Running the Job” screen: 3. Click on one of the above checkboxes to open the AutoScan program. When the AutoScan program opens, click the maximize button in the title bar to enlarge the AutoScan window, if desired.
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LVS-7000 Operations Manual Version 5.6.X 4. Four tiles, also referred to as “areas of interest,” are displayed on the AutoScan window. Each unconfigured tile is a live image of the web. LVS-7000 Operations Manual Version 5.6.X Page 163 of 187...
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LVS-7000 Operations Manual Version 5.6.X 5. Select the number of tiles (areas of interest) to be inspected by clicking one of the following buttons: 2 x 2 – Inspects up to 4 areas of interest (default setting when AutoScan is opened) ...
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LVS-7000 Operations Manual Version 5.6.X 6. Click the tile to be configured. The selected tile is outlined in a green border. By default, the first tile is selected and highlighted in green. Select a different tile to configure, if desired. LVS-7000 Operations Manual Version 5.6.X Page 165 of 187...
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LVS-7000 Operations Manual Version 5.6.X 7. Click the “Setup” button. The Setup mode window appears with the image maximized (see below). Double-clicking on the screen automatically switches between Setup mode and the selected tile mode (2 x 2, 3 x 3, or 4 x 4). Configure the image settings (hold time, image location, and zoom) by following the steps on the next page.
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LVS-7000 Operations Manual Version 5.6.X a. Set Hold Time Set the hold time (amount of time the image will display in “Cycle” mode) by sliding the left vertical scroll bar to the desired duration. Values range from zero (0) seconds (off) to 60 seconds. Tiles with a hold time set to zero seconds will not be analyzed by the AutoScan program and the LVS logo appears over the tile as an indicator that the tile is not being cycled through the AutoScan program.
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LVS-7000 Operations Manual Version 5.6.X b. Set Image Location Set the image location (the area of the image to be inspected and displayed in “Cycle” mode) by left clicking your mouse on the area of interest in the image (the red crosshair will move to that area) and while pressing down the left mouse button, drag the image so that the red crosshair appears in the center of the AutoScan screen.
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LVS-7000 Operations Manual Version 5.6.X c. Set Zoom Set the zoom (the size the image will display in “Cycle” mode) by sliding the right vertical scroll bar to the desired size. Values range from 0.06X (smallest zoom) to 16X (largest zoom). The value is displayed in the window title bar.
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LVS-7000 Operations Manual Version 5.6.X d. When the tile settings are complete, return to the main tile display by clicking either the 2 x 2, 3 x 3, or 4 x 4 buttons. The updated image is visible in the tile display. e.
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LVS-7000 Operations Manual Version 5.6.X 8. When the settings for each desired tile are complete, perform the steps below in any order: a. View all of the tiles at once by clicking either the 2 x 2, 3 x 3 or 4 x 4 buttons. b.
LVS-7000 Operations Manual Version 5.6.X Appendix G: Automatic Login The Automatic Login feature allows a user to automatically log in to the LVS-7000 software without entering an Operator ID and Password. The settings for Automatic Login are controlled in the LVS7000.ini file > [System] section > AutoLogin setting. ...
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LVS-7000 Operations Manual Version 5.6.X To setup an operator to allow Automatic Login, follow the steps below. 1. Click “Administration” and then “Operators” from the menu bar. 2. On the “Operator Administration” screen, click the “Add new operator” button. 3. Enter the operator name in the “Operator ID (short name)” field and “Operator name (full)” field. The Operator name must match the Windows user name.
Prior to using the PDF Comparator function, the 8-digit activation code for LVS-7000 must be entered. The 8-digit activation code is unique for each LVS-7000 software serial number. It is provided by Omron Microscan after installing LVS-7000 software (LVS-7000 version 5.6.9 or later) on your PC. To enter the code, open the LVS-7000 home screen and click CTRL + A to open the code activation screen.
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LVS-7000 Operations Manual Version 5.6.X LAUNCHING SCANPROOF™ SOFTWARE Step 1 — Save Job Create a NEW job in LVS software. In the Step 7 screen, enter a name for the new job. A description can also be entered. Click the “>>>” button to save the job. Click Yes when you see the dialog box shown at right: Step 2 —...
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LVS-7000 Operations Manual Version 5.6.X This will reopen the screen to create sectors. Click the “>>>” button to advance to the next screen. Step 3 — Select the Master PDF In the Step 4 screen, “Blemish settings”, click the Correlate artwork button. LVS-7000 Operations Manual Version 5.6.X Page 176 of 187...
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LVS-7000 Operations Manual Version 5.6.X A browser window will open for you to select the Master PDF artwork file. Browse to the location of your Master PDF, select the file, and click Open. Step 4 — Open Master PDF in ScanProof LVS-7000 software becomes hidden.
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LVS-7000 Operations Manual Version 5.6.X Click the Check Mark icon to confirm the Master PDF. Step 5 — Run Comparison Under the File Folder icon, select Setup, then Microscan. LVS-7000 Operations Manual Version 5.6.X Page 178 of 187...
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LVS-7000 Operations Manual Version 5.6.X Click the Run icon to run the comparison between the Master PDF and the .BMP image of the sector created earlier. Step 6 — Review Differences A list of differences between the labels, if any are found, will appear. You can review the details of each difference and enter a classification.
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LVS-7000 Operations Manual Version 5.6.X Step 7 — Set Status and Generate Report Once you have completed the review, click the Generate Report icon. In the open dialog box, select a status of PASS or FAIL for the comparison. You may also complete additional fields such as Product ID, Product Name and Lot. Check the box to include an image of the Master PDF in the report.
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A browser window will open to select the folder location and file name of the report. The report must be saved in the Jobs folder, typically in the following location: C:\Users\<username>\AppData\Roaming\Microscan\LVS 7000\Jobs\<filename>\ArtworkComparison (where "filename" = the job name that is entered).
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LVS-7000 Operations Manual Version 5.6.X See an example of a ScanProof report below (pages 1-2 of a 5-page report): Step 8 — Return to LVS-7000 Software Click the upper right button of the ScanProof application to close it. Click Yes to confirm. LVS-7000 Operations Manual Version 5.6.X Page 182 of 187...
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LVS-7000 Operations Manual Version 5.6.X LVS-7000 software and Blemish settings screen will reappear once ScanProof closes. LVS-7000 Operations Manual Version 5.6.X Page 183 of 187...
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LVS-7000 Operations Manual Version 5.6.X Step 9 — PASS or FAIL LVS-7000 software will automatically access the ScanProof report saved into the job folder. If the report status is set to PASS, you will continue to complete the Blemish Tool setup and save the job. If the report status is set to FAIL, a warning message will appear to request creation of a new Blemish sector.
LVS-7000 Operations Manual Version 5.6.X Appendix I: AutoStop NOTE: Use of the AutoStop feature requires LVS-7000 Software version 5.6.9 or later. The AutoStop feature allows for a RUN to continue logging uninterrupted, but will report data to the GUI as well as output an immediate STOP signal at the designated COUNT.
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LVS-7000 Operations Manual Version 5.6.X 3. Click “START new run”. 4. On the “Running” screen, click the “>>>” button in the Counters section. a. The “Counters” section will now be replaced with “Stop Counters”, containing: i. “set count” box, containing the value entered in step 2b ii.
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LVS-7000 Operations Manual Version 5.6.X 5. Once the web has been started, the first label and last label boxes will populate with the values read from sector 1: 6. When the LVS7000 system reaches the specified stop count, an immediate stop signal will be output on the designated line, for the designated dwell time (both defined in the .ini file).
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