Installation; Site Requirements; Installing The Test Stand; Refit Computer - Hartridge CRi-PC Operating And Servicing Manual

Common rail injector test stand
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HARTRIDGE LIMITED

2. Installation

2.1

Site requirements

Allow 1 metre around the front and sides of the test stand for access. The rear of the test
stand should allow adequate space for the electrical, air and water connections.
The site must have a clean level floor capable of supporting the test stand weight.
Supply of clean water at 20°C maximum, with a nominal flow available of 5 litres/min. -
minimum pressure 2.5 bar (40 psi). The minimum water temperature should be 10°C, if
the water temperature is too low condensation may occur on the water pipes inside the
machine.
The site should be well ventilated to dissipate heat and test oil vapour.
Supply of clean, dry pressurised air - minimum pressure 6.5 bar (95 psi).
Electrical Supply:
3 Phase and Earth 380-480V ± 6%, 50 Hz, fused at 25A
3 Phase and Earth 200-260V ± 6%, 60 Hz, fused at 35A.
Lift the test stand from underneath using a fork lift placed under the test stand base.
The dry weight of the test stand is approximately 400 kg.
2.2

Installing the test stand

The test stand must be levelled in both horizontal planes before use.
1. Position the test stand on the rubber feet supplied.
2. Place a spirit level on the top of the test stand.
3. If the test stand is not level place metal shims between the machine and the rubber feet
as required to achieve support on all four feet, checking the level in both horizontal
planes.
2.3

Refit computer

2.3.1

Computer installation

Refer to Figure 2.1.
1. Remove all packaging and strapping from the test bench.
2. Locate the PC mounting tray into the upper compartment (1) with foam feet down and the
larger foam foot on the right and nearest the outside of the machine. Mount the computer
onto the tray. The computer should be located to allow access to the CDROM and power
switch through the hinged panel (2).
3. Feed the keyboard and mouse cables through the holes in the keyboard tray and facia
panel (3), then up into the PC area.
4. Reconnect the cables at the rear of the computer, typically -
Power
Monitor
USB Mouse
USB Keyboard
Serial port 1 (cable 77)
Serial port 2 for optional printer (if fitted)
Serial port 3 (cable 51)
Serial port 4 (cable 50)
5. Connect the power cables of the computer and the printer (optional) to the power
distribution block (4).
HL037 (EN), Issue 13, AT714, 05/14
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
CRi-PC Operating and Servicing Manual
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