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Hartridge HK900 Operating Manual

All makes common rail injector test kit avm2
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World Leaders in Diesel Fuel Injection Test Equipment
HK900
All Makes Common Rail
Injector Test Kit (AVM2)
Operating Manual
HL030(EN), Issue 1, June 2005
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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Summary of Contents for Hartridge HK900

  • Page 1 All Makes Common Rail Injector Test Kit (AVM2) Operating Manual HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 2 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 3: Table Of Contents

    5.2.1 Status Indicator Light ........................... 25 5.2.2 Other Faults ............................25 SPARES ............................... 26 HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 4 Operating Manual HARTRIDGE LIMITED This page left deliberately blank HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 5: Foreword

    Foreword Copyright Hartridge Ltd. reserves the copyright of all information and illustrations in this publication which is supplied in confidence and which may not be used for any other purpose other than that for which it was originally supplied. The publication may not be reproduced in part or in whole without the consent in writing of this company.
  • Page 6 Carry out regular inspections to make sure all high pressure connections are tight and safe. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 7 Ensure good levels of lighting for safe, efficient equipment operation. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 8 Operating Manual HARTRIDGE LIMITED This page left deliberately blank HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 9: Introduction

    HARTRIDGE LIMITED Operating Manual 1. Introduction The HK900 Common Rail Injector Test Kit is designed to be fitted to the AVM2-PC Test Stand to enable testing of Common Rail injectors. Additional mounting parts are available for testing specific injector types.
  • Page 10 Operating Manual HARTRIDGE LIMITED This page left deliberately blank HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 11: Installation

    (to be used in step 5). HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 12: Upgrade To Ae31 Pump Control Unit

    M4 screws supplied) screwing through the holes in the extended rear panel. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 13 On the front of the units, secure them together using link brackets supplied. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 14 11. Single Phase power socket with 5A fuse, and voltage selector switch. Figure 2.3: Box Features (Right) HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 15 (4). These cables will depend on the injector type you are testing; see TIB195/11. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 16: Accessory Storage

    Figure 2.4: Accessory Storage Panel Further panels are available, part number NTA5050. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 17: Introduction To Cr Injectors

    HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 18: Piezo Valves

    Carry out a full delivery, backleak, and response time test on the injectors using the HK900 and HK901kits. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 19: Operation

    Wear protective gloves if handling immediately after use. 4.2 Software Overview The HK900 kit is controlled through the AVM2 PC software; Magmah version 33 or later is required (a software upgrade kit must be ordered separately if your AVM2 does not have version 33).
  • Page 20 11. Rail Pressure Actual rail pressure feedback (from Dump Valve pressure transducer). HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 21: Test Setup And Method

    Testplan Menu (shown below), then select the Manufacturer and Part Number required, then click [Load Testplan], then [OK]. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 22: Measure Injector Coil Resistance

    For Delphi injectors HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 23: Run The Test Steps

    Sets high pressure and switches the injectors off to measure the inherent backleak through the injectors. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 24: End Of Test

    Figure 4.6: Stop Test Dialog 4.4 Interpretation of Results The best way to use the HK900 kit is as a comparator against new injectors. The demand settings in the example testplans supplied should give delivery results for the majority of injectors however there may be some test conditions that do not (particularly the idle speed step).

  • Page 25: Delivery

    You can only edit testplan parameters for the testplan that is loaded (the [Edit Parameters] button will be greyed out otherwise). HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 26: Viewing And Printing Saved Results

    F5 [View Live]. Figure 4.8: Injector Screen in Results View HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 27: Maintenance

    For any more complex problems contact your national Hartridge distributor; we would recommend that the unit is returned to Hartridge for investigation and repair. Please give as much information as possible on the conditions when the fault occurred, e.g.

  • Page 28: Spares

    For accessory kit spares, refer to the relevant packing list. HL030(EN), Issue 1, June 2005 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 29 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 30 Buckingham, MK18 4FD United Kingdom Tel: +44 (0)1280 825 600 Fax: + 44 (0)1280 825 601 Email: support@hartridge.com www.hartridge.com THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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