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Hartridge HB385 Operating & Maintenance Manual

Portable mass overcheck rig for avm & avm2
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World Leaders in Diesel Fuel Injection Test Equipment.
HB385
Portable Mass Overcheck Rig
For AVM & AVM2
Operating & Maintenance Manual
HL028 Issue 2 (H1407), September 09
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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Summary of Contents for Hartridge HB385

  • Page 1 Portable Mass Overcheck Rig For AVM & AVM2 Operating & Maintenance Manual HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 2 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 3 HB385 Portable Mass Overcheck Rig HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 4 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 5 SECTION 6 ....................Recommended Spares SECTION 7 ........................Appendix HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 6 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 7: Safety

    These can be mopped up and mineral absorbent material spread over the affected area. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 8 Do not adjust any test stand components while they are moving. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 9 SUITABILITY OF ANY PRODUCTS FOR THEIR OWN PARTICULAR PURPOSE. RECOMMENDATIONS FOR HANDLING, PROTECTION ETC. ARE ADVISORY ONLY. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 10 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 11: Table Of Contents

    Recommended Spares List ..........................35 Electrical Circuit Diagram A105A800 (4 Sheets) ....................37 HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 12 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 13: Introduction & Specification

    HB385 1. Introduction & Specification Introduction The HB385 mass-overcheck rig is designed to enable accurate, repeatable assessment of the measurement accuracy of fuel injection measuring equipment by comparing the mass of the oil measured with the mass/volume result displayed. The rig is self contained and free standing. Accessories are supplied to enable use with the standard Hartridge AVM and AVM2 test benches.
  • Page 14 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 15 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 SECTION 2 Installation HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 16 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 17: Mechanical Installation

    OPERATING & MAINTENANCE MANUAL HB385 Mechanical Installation 2.1.1 Site Requirements The site selected for the HB385 must satisfy the following conditions:  It must be free from the ingress of dust and dirt.  It must have an electrical supply as defined in Section 1.
  • Page 18 Diverter Valve. 13. Disassembly is the reverse of assembly. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 19 OPERATING & MAINTENANCE MANUAL HB385 Figure 2.1 Draught Shield Assembly HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 20 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 Figure 2.2 Measuring System Assembly HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 21: Electrical Installation

    2. Reconnect any cables removed in (1) to the connector at the free end of the Auxiliary Socket Adaptor. 3. Place the HB385 Control Box next to the mass overcheck measuring assembly and connect the 2m BNC cable between the BNC connection of the Auxiliary Socket Adaptor and the BNC connection of the Control Box.
  • Page 22 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 Figure 2.4 Auxiliary Socket Adaptor HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 23 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 SECTION 3 Systems HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 24 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 25: Electrical/Electronic System

    BNC connection of the Adaptor. The AVM and AVM2 once per rev pulse is too narrow for the HB385 counter to sense at high speeds, therefore the 128 pulse per rev signal is used instead.
  • Page 26 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 27 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 SECTION 4 Operating HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 28 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 29: General

    2. Select the injectors still connected to the metering system on the machine screen. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 30: Density

    (40ºC). 4.2.6. Inlet Pipes Connect the two free inlet pipes of the HB385 to the metering unit solenoid drain pipe connection and the solenoid drain pipe connection of the chosen line. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training.

  • Page 31: Mass Overcheck

    Run in this condition for a couple of minutes to purge the system of air. Meanwhile, check the pipe-work for leaks. 3. Stop the HB385 by pressing the ‘Stop’ button. Check that the fluid is diverted to the Return Beaker.

  • Page 32: Calculating The Result

    The calculated error E should be less than 0.4% HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 33 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 SECTION 5 Maintenance HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 34 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 35: Maintenance

    Every 12 months the Balance calibration should be checked and certified at a certified calibration centre. HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 36 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 37: Recommended Spares List

    Balance Talent 1500g 0.01 Readable Sartorius TE1502S Cable, BNC Plug/Plug 2m Farnell 977-408 HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 38 243-8003 Thumbscrew A105A111 N (Ref) Figure 6.1 Spare Parts HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 39: Electrical Circuit Diagram A105A800 (4 Sheets)

    SECTION 7 Appendix Electrical Circuit Diagram A105A800 (4 Sheets) HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 40 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 41 OPERATING & MAINTENANCE MANUAL HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 42 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 43 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 44 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 45 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 46 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 47 HARTRIDGE LTD OPERATING & MAINTENANCE MANUAL HB385 HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 48 OPERATING & MAINTENANCE MANUAL HARTRIDGE LTD HB385 This page intentionally left blank HL028 Issue 2 (H1407), September 09 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 49 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 50 Tel: +44 (0)1280 825 600 Fax: +44 (0)1280 825 601 Email: support@hartridge.com www.hartridge.com © Hartridge Ltd., 2009 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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