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Hartridge CRi-PC Operating And Servicing Manual

Common rail injector test stand
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World Leaders in Diesel Fuel Injection Test Equipment.
CRi-PC
Common Rail Injector Test Stand
1 line
Operating and Servicing Manual
HL037 (EN), Issue 13, AT714, 05/14
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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Summary of Contents for Hartridge CRi-PC

  • Page 1 Common Rail Injector Test Stand 1 line Operating and Servicing Manual HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 2 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 3 HARTRIDGE LIMITED CRi-PC Operating and Servicing Manual Hartridge CRi-PC HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 4 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 5: Table Of Contents

    4.4.1 Response Time ..........................82 4.4.2 Delivery ............................82 HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 6 ........................... 109 ONSUMABLES ..........................111 ENERAL PARES APPENDICES ............................113 HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 7: Foreword

    Foreword Copyright Hartridge™ Ltd. reserves the copyright of all information and illustrations in this publication which is supplied in confidence and which may not be used for any other purpose other than that for which it was originally supplied. The publication may not be reproduced in part or in whole without the consent in writing of this company.
  • Page 8 Arc welding can disturb the measuring circuit. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 9 3 phase supply and may therefore still be powered when the test stand 3 phase supply is switched off. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 10 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 11: Introduction

    CRi-PC Operating and Servicing Manual 1. Introduction The Common Rail Injector Test Stand (CRi-PC) is designed to enable testing of Common Rail injectors. The stand accommodates currently available injectors from Bosch, Delphi, Denso and Siemens. Fixture components are available for testing specific injector types.
  • Page 12 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 13: Installation

    5. Connect the power cables of the computer and the printer (optional) to the power distribution block (4). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 14 (if applicable). Figure 2.1 Fitting the Computer HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 15: Water & Air Connection

    Ensure the pipe is not trapped by the side cover when it is refitted. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 16 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED Figure 2.3 Oil & Water Drainage HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 17: Electrical Connection

    2. Ensure the connector retaining clip (4) is in place. Figure 2.4 Electrical Connections HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 18: Setting For The Correct Supply Voltage

    If the voltage supply frequency is 60Hz, the link must be wired between terminals 3 and 4. Figure 2.5 Supply Settings HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 19: Test Oil

    Replace the tank access panel and the left side panel. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 20 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED Figure 2.6 Tank Filling HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 21: Initial Power-Up

    (Fig. 2.6). Top up the fluid level in the main tank as required. 4. Switch ON the red illuminated power switch at the rear of the machine to power-up the computer, check that the monitor screen comes on and the Hartridge™ Magmah software starts.
  • Page 22 Figure 2.7 Motor Rotation Figure 2.8 Air preparation HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 23: Systems And Principle Of Operation

    HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 24: Piezo Valves

    HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 25: Pneumatic System

    3. High pressure safety dump valve. Air is supplied through a separate regulator that is set and locked at Hartridge. This controls the maximum pressure in the high pressure hydraulic circuit. The regulator setting must not be adjusted or the machine safety will be compromised.

  • Page 26: Injector And Cr Pump Control

    For further information on injector control see sections 3.1 & 3.2. 3.6.2 CR pump control The CR pump control electronics is based on the Hartridge™ AE31 All Makes CR Pump Test box. The CR pump generates the high pressure in the Common Rail.

  • Page 27: Controls

    CR pump motor stop – Press ‘O’ to stop the CR pump motor Figure 3.4 Controls HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 28: Circuits

    A129A702  Water circuit diagram – 1 sheet A129A703 HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 29 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 1, MOD STD ‘A-C’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 30 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 31 Electrical Circuit, sheet 1, MOD STD ‘D DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 32 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 33 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 1, MOD STD ‘H ONWARD’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 34 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 35 Electrical Circuit, sheet 2, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 36 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 37 Electrical Circuit, sheet 3, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 38 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 39 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 4, MOD STD ‘A-C’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 40 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 41 DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP    HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 42 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 43 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 4, MOD STD ‘H ONWARD’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 44 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 45 Electrical Circuit, sheet 5, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 46 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 47 Electrical Circuit, sheet 6, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 48 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 49 Electrical Circuit, sheet 7, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 50 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 51 Electrical Circuit, sheet 8, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 52 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 53 Electrical Circuit, sheet 9, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 54 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 55 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 10, HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 56 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 57 Electrical Circuit, sheet 11, DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 58 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 59 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 12, HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 60 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 61 CRi-PC Operating and Servicing Manual Electrical Circuit, sheet 12, MOD STD ‘H ONWARD’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 62 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 63 DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP Hydraulic Circuit HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 64 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 65 CRi-PC Operating and Servicing Manual Hydraulic Circuit, MOD STD ‘ H’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 66 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 67 DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP Pneumatic Circuit HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 68 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 69 CRi-PC Operating and Servicing Manual Pneumatic Circuit, MOD STD ‘H’ HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 70 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 71 DO NOT USE FOR MANUFACTURE WITHOUT AUTHORISING STAMP Water Circuit HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 72 CRi-PC Operating and Servicing Manual This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 73: Operation

    Carry out a full delivery, backleak, and response time test on the injectors using the CR Injector Test Stand. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 74: Software Overview

    Will apply test step. (Will also need to be pressed if the pressure demand, injection speed etc are changed manually) HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 75: Function Keys (Alternate Menu)

    Also indicates if the fixture is clamped and if the drive motor is running. Area 2: Test conditions - HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 76: Status/Diagnostic Screen

    A tripped Pump PCB or Injector PCB can be reset by clicking the appropriate Reset button on-screen. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 77 CRi-PC Operating and Servicing Manual Figure 4.2 Testplan Editor Figure 4.3 Print HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 78 Figure 4.4 Status / Diagnostic Screen Figure 4.5 Owner Details HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 79: Red Status Indicator

    To load a testplan for the relevant injector manufacturer, first press F1 (Start Test). This will display the Start Test dialog (Figure 4.7). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 80: Measure Injector Coil Resistance (If Selected In The 'Start Test' Dialog)

    Resistance measurement is only valid for solenoid coil injectors, not for piezo injectors. NOTE HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 81: Install Injector In The Clamping Fixture & Clamp

    HK9xx/C. kits with suffix ‘/C’ have sufficient parts for 1 injector. Kits without the suffix have parts for 4 injectors and are used for AVM2-PC and 4-line CRi-PC machines. Remove any sealing washers from the injector nozzle and use the seals supplied in the NOTE: relevant Nosepiece Adaptor Kit.
  • Page 82 The injector is now ready to test. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 83: Start The Cr Pump

    ‘Stop’ button to halt the CR pump. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 84: Injector Removal

    HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 85: Summary

     lower delivery  higher backleakage flow HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 86: Creating/Editing/Saving Testplans

    Scrolling horizontally to the right reveals the parameters that cannot be seen on the screen (column 6 onwards). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 87 The number of metering updates.  The rail pressure demand (bar). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 88 The maximum injector delivery variation. Figure 4.13 Example Parameters HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 89: Viewing And Printing Saved Results

    (not supplied). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 90 The type of printout can be selected, either a short summary report or a full report (refer to Figure 4.3). Figure 4.16 Production Setup Dialogue HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 91: Calibration And Maintenance

    CRi is regularly audited and certified by competent independent personnel. The safety and operational functions and the calibration accuracy of the transducers used for measurement on the Cri-PC should be checked at least every year or every 1500 hours in use whichever is sooner.
  • Page 92 HIGH PRESSURE INJECTION THROUGH THE SKIN WHICH CAN RESULT IN FATAL INJURY. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 93 The panel lifts off, leave screws ‘A’ in position as these will help to locate the panel when it is replaced. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 94: Regular Maintenance

    7. Load an injector and start the CR pump motor. Note the common rail pressure. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 95: Check Pressure Dump Valve

    HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 96: Metering Audit Tests

    Then select the "AUDIT" condition to run audits 2, 3 and HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 97 If the problem is not resolved by these actions contact Hartridge™ or your national distributor. Audit 3 - Audit 3 is only valid for a 4 line Cri-PC test bench and should not be attempted on the single line Cri-PC test bench.

  • Page 98: Backleak Audit With Magmah V9.01 Onwards (If Optional Backleak Measurement Unit Is Fitted)

    ‘max fill’ calibration values (step 4) measurement system leakage (step 5) If the audit indicates a problem in any of these areas, please contact Hartridge for further assistance. 1. Select F10 from the Alternate Menu to bring up the Backleak Audit dialog box.
  • Page 99 10. At the end of the audit, press [Save] to save the audit log file. This is useful to keep for your own records and may also be requested by Hartridge to assist in diagnosing problems. The default filename and location is: C:\CRiPC\Log\BackleakAudit_date_time.txt.

  • Page 100: Change Test Fluid & Filter, Clean Magnet Filter

    (Figure 5.7). 7. Refit the magnet bracket. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 101 11. Disconnect the outlet pipe (O) and connect it to the correct port on the new filter. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 102 Check around the filter for leaks. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 103: Change Metering Filter (Hartridge Number 8850073)

    Figure 5.10 Metering Filter Location Figure 5.11 Changing the Metering Filter HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 104: Troubleshooting

    4. Replace access covers, switch the test stand on and recheck. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 105: Computer / Monitor

    10A fuses on the power socket strip below the computer (Figure 2.1 item 4). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 106: Fault Indicators

    (low level).  Check that the fluid circulation pump is HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 107 Table 5.2 Interlock Status Indicators HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 108: Injector Control

    Try a different injector to establish if it is a test stand fault or a problem with one injector. Otherwise a fault within the injector control PCB may be suspected. If you suspect a problem with the injector control PCB, contact your local Hartridge™ distributor.

  • Page 109: Cr Pump Control

    This is protected by a 6.3A anti-surge fuse (FS1) on the PCB (Figure 5.14). HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 110 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED In the event of a problem, check this fuse first. For more complex problems contact your national Hartridge™ distributor. Please give as much information as possible on the conditions when the fault occurred, e.g. ...

  • Page 111: Spares

    6.3A A/S 20 x 5 Pump controller 350-8109 6.3A A/S 20 x 5 HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 112 Description H1 internal lamp 507-4095 Lamp 35W 12V ac HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 113: General Spares

    Fluid circulation pump A129C010 Pump assembly (Mod std. H+) HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 114 For ALL applications please refer to TB195/11 This can be viewed on:- www.hartridge.com/products/commonrail/commonrail.htm HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

  • Page 115: Appendices

    IS THE RESPONSIBILITY OF THE USERS TO DETERMINE THE SUITABILITY OF ANY PRODUCTS FOR THEIR OWN PARTICULAR PURPOSE. RECOMMENDATIONS FOR HANDLING, PROTECTION ETC. ARE ADVISORY ONLY. HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 116 CRi-PC Operating and Servicing Manual HARTRIDGE LIMITED This page intentionally left blank HL037 (EN), Issue 13, AT714, 05/14 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 117 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.
  • Page 118 Tel: +44 (0)1280 825 600 Fax: +44 (0)1280 825 601 Email: support@hartridge.com www.hartridge.com © Hartridge Ltd., 2014 THIS IS AN UNCONTROLLED DOCUMENT downloaded by Lukas Matuska on 16 Feb 2016 Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

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