Bosch Rexroth IndraDrive X Operating Instructions Manual
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Bosch Rexroth IndraDrive X Operating Instructions Manual

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IndraDrive X
Drive Controllers
Power Sections XCS1, XMD1, XMQ1
Operating Instructions
R911392532
Edition 01

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Summary of Contents for Bosch Rexroth IndraDrive X

  • Page 1 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Operating Instructions Edition 01 R911392532...
  • Page 2 Copyright © Bosch Rexroth AG 2019 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3 Comply with the time required for the (p. ex. dissipateurs thermiques). Respectez le Kühlkörpern). Abkühlzeit der drive components to cool down (at least 15 délai de refroidissement des composants Antriebskomponenten einhalten minutes). d’entraînement (au moins 15 minutes). (mind. 15 Minuten). R911392532_Edition 01 Bosch Rexroth AG...
  • Page 4 Antes de entrar ou aceder à área perigosa, Prima di accedere alla zona di pericolo, la zona de peligro, los accionamientos se imobilize os acionamentos de forma segura. arrestare e bloccare gli azionamenti. tienen que haber parado con seguridad. Bosch Rexroth AG R911392532_Edition 01...
  • Page 5 Sørg for at koble spændingsforsyningen fra, aardleiding. arbete på drivkomponenter. inden du rører ved drive components. Schakel voor toegang tot Var medveten om kondensatorernas Overhold kondensatorernes afladningstider. aandrijvingscomponenten de urladdningstid. spanningsvoorziening uit. Neem de ontlaadtijden van condensatoren in acht. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 6 Batterierna får inte tas isär eller skadas. Undlad at skille batterier ad eller at Batterijen niet demonteren of beschadigen. Släng inte batterierna i elden. beskadige dem. Smid ikke batterier ind i Nooit batterijen in het vuur werpen. åben ild. Bosch Rexroth AG R911392532_Edition 01...
  • Page 7 Unikać kontaktu z powierzchniami Nedotýkejte se kovových povrchů (např. jäähdytyslevyt). Noudata käyttölaitteen metalowymi (np. radiatorami). Przestrzegać chladicích těles). Dodržujte dobu ochlazení komponenttien jäähtymisaikoja (väh. 15 czasów schładzania podzespołów napędów komponent pohonu (min. 15 minut). minuuttia). (min. 15 minut). R911392532_Edition 01 Bosch Rexroth AG...
  • Page 8 Pred prijemom ali dostopom v nevarno območje varno zaustavite vse gnane dele. Pred zásahom alebo prístupom do Înainte de intervenţia sau accesul în zona nebezpečnej oblasti uveďte pohony periculoasă, opriţi în siguranţă componentele bezpečne do zastavenia. de acţionare. Bosch Rexroth AG R911392532_Edition 01...
  • Page 9 áramellátást. Pirms darba pie piedziņas komponentiem Преди работа по задвижващите atslēdziet elektroapgādi. Ügyeljen a kondenzátorok kisülési idejére! компоненти, изключете захранващото Ņemiet vērā kondensatoru izlādes laikus. напрежение. Обърнете внимание на времето за разреждане на кондензаторите. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 10 агресивен агент). Az akkumulátorokat ne szedje szét, és ne Neizjauciet un nesabojājiet baterijas. Не разглобявайте и не повреждайте rongálja meg! Az akkumulátort ne dobja Nemetiet baterijas ugunī. батерии. Не хвърляйте батерии в огън. tűzbe! Bosch Rexroth AG R911392532_Edition 01...
  • Page 11 Venkite liesti metalinius paviršius (pvz., radiaatorid) puudutamist. Pidage kinni επιφάνειες (π.χ. μονάδες ψύξης). Λάβετε radiatorių). Išlaikykite pavaros komponentų ajamikomponentide mahajahtumisajast υπόψη το χρόνο ψύξης των στοιχείων atvėsimo trukmę (bent 15 minučių). (vähemalt 15 minutit). μετάδοσης κίνησης (τουλάχιστον 15 λεπτά). R911392532_Edition 01 Bosch Rexroth AG...
  • Page 12 Μην απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 Bosch Rexroth AG R911392532_Edition 01...

  • Page 13: Table Of Contents

    XAS2-001-001-NN.......................... 16 XAS2-001-002-NN.......................... 17 XAS2-002-001-NN.......................... 18 XAS2-002-002-NN.......................... 19 XAS2-003-001-NN.......................... 20 XAS2-003-002-NN.......................... 21 XAS5, snap-on ferrite........................... 22 5.2.1 Type code............................22 5.2.2 Snap-on ferrite (XAS5-001/-002)....................... 22 Wear parts............................25 Ambient conditions....................... 27 Transporting the components....................... 29 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 14 Installing signal lines and signal cables..................62 General interference suppression measures for relays, contactors, switches, chokes and in‐ ductive loads........................... 63 Information on interference suppression measures............... 63 10.5.3 Overcurrent protection........................64 10.5.4 Connection points..........................65 Connection diagram........................65 Bosch Rexroth AG R911392532_Edition 01...
  • Page 15 PF01 LED (Device State)........................99 12.2.2 Sercos/EtherCAT..........................102 Display elements.......................... 102 Port LED............................103 Diagnostic LED..........................104 Error causes and troubleshooting................107 Maintenance......................109 Ordering information....................111 15.1 Type code............................111 15.2 Accessories and spare parts......................113 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 16 Table of Contents Page Disposal........................115 16.1 General information..........................115 16.2 Return of products..........................115 16.3 Packaging............................115 16.4 Batteries and accumulators........................ 115 16.5 Environmental protection........................115 16.6 Recycling............................116 Service and support....................117 Index.......................... 119 Bosch Rexroth AG R911392532_Edition 01...

  • Page 17: About This Documentation

    Documentations – drive systems, system components 1.4.2 Firmware Title Type of documentation Material number Document typecode IndraDrive X... AXS-V-01 Application Manual DOK-INDRV*-AXS-01VRS**- R911383770 APxx-EN-P Functions Integrated Safety Technology Application Manual DOK-INDRV*-SI-Tx******-APxx- R911383774 EN-P "Safe Torque Off" R911392532_Edition 01 Bosch Rexroth AG...

  • Page 18: Motors

    Synchronous Servo Motors Project Planning Manual MSK*EXGIIK3-PRxx-EN-P 312709 Synchronous Servo Motors for Potentially Explosive Areas Data Sheet MSM********-DAxx-EN-P 329338 Synchronous Servo Motors MS2E Project Planning Manual MS2E*******-PR01-EN-P 394140 Synchronous Servo Motors acc. to ATEX Directive 2014/34/EU Bosch Rexroth AG R911392532_Edition 01...

  • Page 19: Cables

    Our customers’ suggestions, requests and ideas for improvement are extremely valuable Please send your comments documentations via e-mail to Feedback.Documentation@boschrexroth.de. Please add your comments to the electronic PDF document and send us the PDF file. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 20 4/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 21: Product Identification And Scope Of Supply

    19 Rated current Input current Tab. 2-1: IndraDrive X type plate Scope of supply Standard To be ordered separately Drive controller Snap-on ferrite (XAS5-001/-002) Connector X… Shield connection (XAS2) Documentation Tab. 2-2: Scope of supply R911392532_Edition 01 Bosch Rexroth AG...
  • Page 22 6/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 23: Safety Instructions

    Improper use of these components, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety devices, could result in property damage, injury, electric shock or even death. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 24: Protection Against Contact With Electrical Parts And Housings

    High housing voltage and high leakage current! Danger to life, risk of injury by electric shock! ● Before switching on and before commissioning, ground or connect the components of the electric drive and control system to the equipment grounding conductor at the grounding points. Bosch Rexroth AG R911392532_Edition 01...

  • Page 25: Battery Safety

    Do not throw batteries into open flames. ● Do not dismantle batteries. ● When replacing the battery/batteries, do not damage the electrical parts installed in the devices. ● Only use the battery types specified for the product. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 26: Layout Of The Safety Instructions

    In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury can occur. Bosch Rexroth AG R911392532_Edition 01...
  • Page 27 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 11/123 XMQ1 Safety instructions NOTICE In case of non-compliance with this safety instruction, material damage can occur. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 28 12/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 29: Intended Use

    These components are not provided for use in a public low- voltage mains supplying residential areas. If these components are used in such a mains, high-frequency interference is to be expected. This can require additional measures of interference suppression. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 30 14/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 31: Spare Parts, Accessories And Wear Parts

    003 = XMS1-W0100 003 = XMS1-W0120 004 = XCS1-W0210 004 = XCS1-W0250 004 = XCS1-W0280 ③ Cable outlet: 001 = Downwards 002 = Backwards ④ Other design: NN = None Tab. 5-1: XAS2, type code R911392532_Edition 01 Bosch Rexroth AG...

  • Page 32: Shield Connection

    16/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Spare parts, accessories and wear parts 5.1.2 Shield connection XAS2-001-001-NN Fig. 5-1: XAS2-001-001-NN product insert Bosch Rexroth AG R911392532_Edition 01...

  • Page 33: Xas2-001-002-Nn

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 17/123 XMQ1 Spare parts, accessories and wear parts XAS2-001-002-NN Fig. 5-2: XAS2-001-002-NN product insert R911392532_Edition 01 Bosch Rexroth AG...

  • Page 34: Xas2-002-001-Nn

    18/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Spare parts, accessories and wear parts XAS2-002-001-NN Fig. 5-3: XAS2-002-001-NN product insert Bosch Rexroth AG R911392532_Edition 01...

  • Page 35: Xas2-002-002-Nn

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 19/123 XMQ1 Spare parts, accessories and wear parts XAS2-002-002-NN Fig. 5-4: XAS2-002-002-NN product insert R911392532_Edition 01 Bosch Rexroth AG...

  • Page 36: Xas2-003-001-Nn

    20/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Spare parts, accessories and wear parts XAS2-003-001-NN Fig. 5-5: XAS2-003-001-NN product insert Bosch Rexroth AG R911392532_Edition 01...

  • Page 37: Xas2-003-002-Nn

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 21/123 XMQ1 Spare parts, accessories and wear parts XAS2-003-002-NN Fig. 5-6: XAS2-003-002-NN product insert R911392532_Edition 01 Bosch Rexroth AG...

  • Page 38: Xas5, Snap-On Ferrite

    Class C3 of the EMC Directive EN 61800‑3. XAS5.1- Picture Cable diameter Cable cross section [mm] 10.5 … 12.5 2 × (6 … 10) 2 × 16 Tab. 5-3: Snap-on ferrite Bosch Rexroth AG R911392532_Edition 01...
  • Page 39 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 23/123 XMQ1 Spare parts, accessories and wear parts Product insert Fig. 5-7: XAS5.1-001 product insert R911392532_Edition 01 Bosch Rexroth AG...
  • Page 40 Do not mount the snap-on ferrite in the immediate vicinity of strong heat sources. The maximum allowed ambient temperature of the snap-on ferrite is 105 °C. ● Fix the snap-on ferrite to the cable jacket of the braking resistor connection line. Bosch Rexroth AG R911392532_Edition 01...

  • Page 41: Wear Parts

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 25/123 XMQ1 Spare parts, accessories and wear parts To open the snap-on ferrite, use the proper tool: Fig. 5-9: Opening the snap-on ferrite Wear parts The product does not have any wear parts. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 42 26/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 43: Ambient Conditions

    × F DC_cont_red DC_cont x (1 - [(50 - 40) x 0.02]) = P x 0.8 °C 40 … 55 DC_cont DC_cont a_work_red Operation at ambient temperatures outside of and T is not allowed! a_work a_work_red R911392532_Edition 01 Bosch Rexroth AG...
  • Page 44 0.72 0.57 0.64 0.56 0.44 Relative humidity 5 … 95 Absolute humidity 1 … 29 Moisture condensation Not allowed Climatic category (IEC 60731‑3‑3) Allowed pollution degree (IEC 60664‑1) Resistance to chemically active substances Class 3C1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 45: Transporting The Components

    Inverters and DC bus capacitor units: Operated with DC bus voltage Ambient and operating conditions - storage Description Symbol Unit Value Temperature range °C -25 … +55 a_store Relative humidity 5 … 95 Absolute humidity 1 … 29 Climatic category (IEC721) R911392532_Edition 01 Bosch Rexroth AG...
  • Page 46 30/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Ambient conditions Description Symbol Unit Value Moisture condensation Not allowed Icing Not allowed Tab. 6-3: Ambient and operating conditions - storage Bosch Rexroth AG R911392532_Edition 01...

  • Page 47: Technical Data

    In 4; Out 2 (internal wiring); Field wiring material (material; Cu; 75 °C; 1 conductor temperature; class) AC 0 ... 500 Output voltage DC 280 ... 710 AC 59 AC 71 Output current DC 87 DC 87 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 48 Minimum distance on the bottom of the device 0 (for devices in the DC bus group) Horizontal spacing at the device 10 (for devices outside of the DC bus group) Rated control voltage input Bosch Rexroth AG R911392532_Edition 01...
  • Page 49 Listing in accordance with UL UL 61800-5-1 standard Listing in accordance with CSA C22.2 No. 274-17 standard UL files E134201 Pollution degree Ambient temperature range with °C amax nominal data Mass Device height Device depth 196.5 Device width R911392532_Edition 01 Bosch Rexroth AG...
  • Page 50 UL 508A chapter 28 Depending on switching frequency which was set in parameter P‑0‑0001 Tab. 7-3: UL ratings and dimensions Rated power consumption control voltage input at U Plus motor holding brake and control section, plus safety option Bosch Rexroth AG R911392532_Edition 01...
  • Page 51 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 35/123 XMQ1 Technical data Distances Air intake Air outlet Mounting surface in control cabinet Distance top Distance bottom Distance horizontal Fig. 7-1: Air intake and air outlet at device China RoHS 2 www.boschrexroth.com.cn/zh/cn/home_2/china_rohs2 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 52 36/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 53: Standards

    UL wiring material In the scope of CSA / UL, use copper 60/75 °C only; class 1 or equivalent only. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 54: Eac Label

    Comply with the allowed pollution degree of the components (see "Ambient and operating conditions"). EAC label Drive controllers EAC conformity with regard to low-voltage devices TR ZU 004/2011 EAC conformity with regard to EMC TR ZU 020/2011 Certificate number Tab. 8-3: EAC label Bosch Rexroth AG R911392532_Edition 01...

  • Page 55: Interfaces

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 39/123 XMQ1 Interfaces Interfaces Positions of the connection points 9.1.1 XCS1 XCS1-W0100 XCS1-W0120 XD02: DC bus XG21: Multi-encoder XG31: Digital inputs/outputs, analog inputs XG41: Safety technology XF21, XF22: Communication Tab. 9-1: XCS1, front R911392532_Edition 01 Bosch Rexroth AG...
  • Page 56 Ready for operation relay contact XD04 External braking resistor Tab. 9-2: XCS1, top XCS1-W0100 XCS1-W0120 XG03 Motor temperature monitoring and motor holding brake XG20 Digital encoder connection XD01 Mains connection XD03 Motor connection Tab. 9-3: XCS1, bottom Bosch Rexroth AG R911392532_Edition 01...

  • Page 57: Xmd1

    XG20: Digital encoder connection XG21: Multi-encoder XG02: Ready for operation relay XZ03: Motor connection + motor contact temperature monitoring and motor XG31: Digital inputs/outputs holding brake XG41: Safety technology XF21, XF22: Communication Tab. 9-4: Connection points R911392532_Edition 01 Bosch Rexroth AG...

  • Page 58: Xmd1-W5454/-W7070

    XG20: Digital encoder connection XG21: Multi-encoder XG02: Ready for operation relay XD03: Motor connection contact XG31: Digital inputs/outputs XG03: Motor temperature monitoring and motor holding brake XG41: Safety technology XF21, XF22: Communication Tab. 9-5: Connection points Bosch Rexroth AG R911392532_Edition 01...

  • Page 59: Xmq1-Wq001

    XD02: DC bus contact motor holding brake XG21: Multi-encoder XG20: Digital encoder connection XG31: Digital inputs/outputs XZ03: Hybrid connection (motor, motor XG41: Safety technology temperature monitoring, motor holding brake) XF21, XF22: Communication Tab. 9-6: Connection points R911392532_Edition 01 Bosch Rexroth AG...
  • Page 60 44/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 61: Mounting, Dismounting And Electrical Installation

    Lines run on the left or right side of the device have to be run at a minmimum distance of d ≥ 10 mm to the device. If this distance is less than the minimum distance, these lines must have been designed for the mains voltage and DC bus voltage. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 62: Mounting Positions Of Components

    180° to normal mounting position 90° to normal mounting position Bottom mounting; mounting surface on bottom of control cabi‐ Top mounting; mounting surface at top of control cabinet Fig. 10-1: Allowed mounting positions of the components Bosch Rexroth AG R911392532_Edition 01...

  • Page 63: Multiple-Line Design Of The Control Cabinet

    (e.g. dripping condensation water or leaking cooling liquid) Additional fans convey the outlet air to the cooling unit and cooling air to the upper lines. At the installed control cabinet, check the air intake temperature of all devices. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 64: Arranging The Cooling Units

    Avoiding dripping or spraying wa‐ units are used. For this reason, observe the following aspects: ● Always position cooling units in such a way that condensation water cannot drip onto the devices in the control cabinet. Bosch Rexroth AG R911392532_Edition 01...
  • Page 65 (commissioning, servicing etc.), it is essential to ensure that after the doors are closed the drive controllers cannot at any time be cooler than the air in the control cabinet. For this reason, sufficient circulation must be provided inside the control cabinet. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 66: Housing Dimensions

    50/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Mounting, dismounting and electrical installation 10.2 Housing dimensions 10.2.1 XCS1 Fig. 10-3: Dimensional drawing XCS1-W0100, -W0120 Bosch Rexroth AG R911392532_Edition 01...

  • Page 67: Xmd1

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 51/123 XMQ1 Mounting, dismounting and electrical installation 10.2.2 XMD1 Fig. 10-4: Dimensional drawing XMD1-W2323 Fig. 10-5: Dimensional drawing XMD1-W5454/-W7070 R911392532_Edition 01 Bosch Rexroth AG...

  • Page 68: Xmq1

    Wait at least 30 minutes after switching off the supply voltages to allow discharging. Check whether voltage has fallen below 50 V before touching live parts! Observe the discharge time before you start dismounting the device. Bosch Rexroth AG R911392532_Edition 01...

  • Page 69: Electrical Installation

    This protects the electronic components (allowed in accordance with EN 60204-1). During their routine testing, Rexroth drive components are tested for high voltage (in accordance with EN 61800-5-1:2007, section 5.2.3.2) and insulation (in accordance with EN 60204-1:2006, section 18.3). R911392532_Edition 01 Bosch Rexroth AG...

  • Page 70: Emc Measures For Design And Installation

    In the case of bad ground connection between transmitter and receiver, additionally route a bonding conductor (min. 10 mm ). Braided shields are better than foil shields. Bosch Rexroth AG R911392532_Edition 01...

  • Page 71: Optimum Emc Installation In Facility And Control Cabinet

    2. Interference-susceptible area (area B): ● Mains connections between drive system and mains filter for drives, mains contactor ● Interface lines of drive controller 3. Strongly interference-susceptible area (area C): ● Motor power cables including single cores R911392532_Edition 01 Bosch Rexroth AG...
  • Page 72 Do not run any other loads at the connection from the mains filter output to the mains connection of the supply unit. For motor fans and power supply units, for example, use separate mains filters. Bosch Rexroth AG R911392532_Edition 01...
  • Page 73 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 57/123 XMQ1 Mounting, dismounting and electrical installation Mains choke E1…E5 Equipment grounding conductor of the components R911392532_Edition 01 Bosch Rexroth AG...
  • Page 74 Consider the specified distances to be recommended data, provided that the dimensions of the control cabinet allow installing the lines accordingly. Bosch Rexroth AG R911392532_Edition 01...
  • Page 75 PE and tem, control cabinet have a cross section of at least 10 mm , or be complemented by a second R911392532_Edition 01 Bosch Rexroth AG...
  • Page 76 For converters (drive controllers with individual mains connection), route and mains connection lines motor power cables and (unfiltered) mains connection lines parallel to one another for a maximum distance of 300 mm. After that distance, route motor Bosch Rexroth AG R911392532_Edition 01...

  • Page 77: Ground Connections

    Connecting elements For varnished mounting plates, always use screw connections with tooth lock washers and zinc-coated, tinned screws as connecting elements. At the connection points, remove the varnish so that there is safe electrical contact R911392532_Edition 01 Bosch Rexroth AG...

  • Page 78: Installing Signal Lines And Signal Cables

    This prevents compensating current from flowing shield. recommended cross section is 10 mm Separable connections always have to be equipped with male and female connectors with grounded metal housings. Bosch Rexroth AG R911392532_Edition 01...

  • Page 79: General Interference Suppression Measures For Relays, Contactors, Switches, Chokes And In- Ductive Loads

    If it is impossible to find the source of interference, connect the heat sink of the drive controller directly to the bare metal mounting surface using a grounding strip (as short as possible; cross section ≥ 10 mm R911392532_Edition 01 Bosch Rexroth AG...

  • Page 80: Overcurrent Protection

    10.5.3 Overcurrent protection Protect the components against overcurrent: ● Branch circuit protection has to be provided externally ● Dimension the branch circuit protection according to the data "Branch circuit protection fuse" (see Ratings and dimensions) Bosch Rexroth AG R911392532_Edition 01...

  • Page 81: Connection Points

    Motor temperature monitoring and motor holding brake XG20 Digital encoder XG21 Multi-encoder (optional) XG31 Digital inputs/outputs; analog input XG41 Safety technology Fig. 10-11: Overall connection diagram XCS1 Symbols: See chapter "Symbols (connection diagram)" on page 69 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 82 Multi-encoder (optional) XG31 Digital inputs/outputs; analog input XG41 Safety technology XZ03 Motor, motor temperature monitoring, motor holding brake Fig. 10-12: Overall connection diagram XMD1-W0606 … W2323 Symbols: See chapter "Symbols (connection diagram)" on page 69 Bosch Rexroth AG R911392532_Edition 01...
  • Page 83 Motor temperature monitoring and motor holding brake XG20 Digital encoder XG21 Multi-encoder (optional) XG31 Digital inputs/outputs; analog input XG41 Safety technology Fig. 10-13: Overall connection diagram XMD1-W5454/-W7070 Symbols: See chapter "Symbols (connection diagram)" on page 69 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 84 Digital encoder XG21 Multi-encoder (optional) XG31 Digital inputs/outputs; analog input XG41 Safety technology XZ03 Motor, motor temperature monitoring, motor holding brake Fig. 10-14: Overall connection diagram XMQ1-WQ001 Symbols: See chapter "Symbols (connection diagram)" on page 69 Bosch Rexroth AG R911392532_Edition 01...

  • Page 85: On-Board Connection Points

    Lethal electric shock by live parts with more WARNING than 50 V! Only operate the device ● with the connectors plugged on (even if no lines have been connected to the connectors) and ● with the equipment grounding conductor connected! R911392532_Edition 01 Bosch Rexroth AG...
  • Page 86 Installation Connect ring cable lugs M5/T20 of equipment grounding conductors to device housing ( symbol). Tightening torque: 5 Nm Mains Motor Fig. 10-15: Connection point of equipment grounding conductor (XCS1-W01xx) Bosch Rexroth AG R911392532_Edition 01...

  • Page 87: Xd01, Mains Connection

    Occurring current load and minimum required See technical data of device used (I and A connection cross section Occurring voltage load See technical data of device used (U or U LN_nenn Tab. 10-4: Function, pin assignment, properties R911392532_Edition 01 Bosch Rexroth AG...

  • Page 88: Motor Connection: Overview

    W0606…2323: 10 mm XMQ1-WQ001 2× 2× W36, W54: 10 mm W10, W20: 10 mm PE + XD03 Screw connection at device XD03 Screw connection at connector XZ03 Spring terminal at connector Tab. 10-5: Motor connection: Overview Bosch Rexroth AG R911392532_Edition 01...

  • Page 89: Xd03, Motor Connection

    Dimension the required cross section of the connection lines according to the occurring current load. ● Provide for optimum shield contact of the motor power cable. ● For the connection between drive controller and motor, use our ready-made motor power cables, where possible. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 90 A1, A2, A3 against each other and each of them against ground Tab. 10-6: Function, pin assignment, properties Motor cable shield connection Accessories: XAS2 Typical motor cable cross section: 1 × 6 mm Tab. 10-7: Motor cable shield connection Bosch Rexroth AG R911392532_Edition 01...
  • Page 91 Function, pin assignment, properties Motor cable shield connection Accessories: XAS2 Typical motor cable cross section: 1 × 16 mm Double wiring with 2 × 10 mm is possible using twin ferrule. Tab. 10-9: Motor cable shield connection R911392532_Edition 01 Bosch Rexroth AG...

  • Page 92: Xz03, Hybrid Connection (Motor, Motor Temperature Monitoring And Motor Holding Brake)

    Excess voltage at the input can damage the device. Function The connection point contains the connections for ● Motor power supply ● Monitoring the motor temperature ● Controlling the motor holding brake Bosch Rexroth AG R911392532_Edition 01...
  • Page 93 See technical data of device used (U Short circuit protection A1, A2, A3 against each other and each of them against ground Tab. 10-10: Function, pin assignment, properties Motor cable shield connection Tab. 10-11: Motor cable shield connection R911392532_Edition 01 Bosch Rexroth AG...
  • Page 94 Make sure to comply with the required minimum current consumption of 100 mA when using an external contact element. Otherwise the brake current monitor will signal an error. Bosch Rexroth AG R911392532_Edition 01...

  • Page 95: Xg03, Motor Temperature Monitoring And Motor Holding Brake

    Only the allowed control voltage for the device is allowed at the motor temperature evaluation input. Excess voltage at the input can damage the device. Function The connection point contains the connections for ● Monitoring the motor temperature ● Controlling the motor holding brake R911392532_Edition 01 Bosch Rexroth AG...
  • Page 96 Number of switching operations at Wear-free electronic contact maximum time constant of load Switching frequency Short circuit protection XG03.7 against XG03.8 (output for controlling the motor holding brake) Overload protection Tab. 10-13: Function, pin assignment Bosch Rexroth AG R911392532_Edition 01...
  • Page 97 Number of switching operations at Wear-free electronic contact maximum time constant of load Switching frequency Short circuit protection XG03.7 against XG03.8 (output for controlling the motor holding brake) Overload protection Tab. 10-14: Function, pin assignment R911392532_Edition 01 Bosch Rexroth AG...

  • Page 98: Xd04, External Braking Resistor

    Screw connection at connector Unit min. max. Connection cable 0.75 Stranded wire Stripped length Tightening torque Tab. 10-15: Function, pin assignment, properties Notes on installation Maximum allowed line length to external braking resistor: 5 m Twist unshielded lines. Bosch Rexroth AG R911392532_Edition 01...
  • Page 99 For the connection lines at XD04, use at least the cross section of the lines for mains connection at XD03. If this is impossible, select the cross section of the connection line at XD04 in accordance with the continuous power of the braking resistor. R911392532_Edition 01 Bosch Rexroth AG...

  • Page 100: Xd10, 24 V Supply (Control Voltage)

    24 V supply can be looped through. You might possibly have to connect another device directly to the 24 V supply and then loop through the control voltage from this device to other devices. Bosch Rexroth AG R911392532_Edition 01...

  • Page 101: Xg02, Bb Relay Contact

    Loading capacity of the contacts 0.01 Wire the Bb relay contact in the control circuit for mains con‐ nection. When the contact opens, the mains contactor must in‐ terrupt the power supply. Tab. 10-17: Function, pin assignment, properties R911392532_Edition 01 Bosch Rexroth AG...

  • Page 102: Xg31, Digital Inputs, Digital Outputs, Analog Input

    GND has not been connected to ground in the external device. External device Inner shield of the connection cable Overall shield of the connection cable Fig. 10-16: Shield connection for analog inputs Bosch Rexroth AG R911392532_Edition 01...

  • Page 103: Xg41, Safety Technology Safe Torque Off

    STO_CH2 Input for selection of channel 2 STO_CH2 Input for selection of channel 2 Spring terminal (connector) Unit min. max. Connection cable Stranded wire Stripped length Tab. 10-19: XG41, safety technology Safe Torque Off R911392532_Edition 01 Bosch Rexroth AG...
  • Page 104 Input for selection of axis 2, channel 2 STO_Ax2_CH2 Input for selection of axis 2, channel 2 Spring terminal (connector) Unit min. max. Connection cable Stranded wire Stripped length Tab. 10-20: XG41, safety technology Safe Torque Off Bosch Rexroth AG R911392532_Edition 01...

  • Page 105: Xd02, L+ L-, Dc Bus Connection

    ● multiple drive controllers to one another ● one drive controller to a DC bus capacitor unit (to backup the DC bus voltage) Tightening torque 2.8 Nm Fig. 10-17: Claw bolt for DC bus connection R911392532_Edition 01 Bosch Rexroth AG...
  • Page 106 = 120 kW × [1 + (U - 400) x 0.002] for U > 400 V DC_Bus_max (ULN) The sum of P of all components at the common DC bus should not DC_Bus exceed P DC_Bus_max (ULN) Bosch Rexroth AG R911392532_Edition 01...

  • Page 107: Xg20, Digital Motor Encoder Connection

    Form a loop to lead the encoder cable to the connection point XG20 so that no force is applied to the encoder connector: Fig. 10-18: Encoder cable forming a loop to be led to connection point XG20 R911392532_Edition 01 Bosch Rexroth AG...

  • Page 108: Xf21 P1, Xf22 P2, Communication (Rj-45)

    Receive, Differential Input - n. c. n. c. XF22 P2 Receive, Differential Input + Transmit, Differential Output - Transmit, Differential Output + Housing Shield connection XF21 P1 Properties Standard ● Ethernet ● Type: RJ-45, 8-pin Bosch Rexroth AG R911392532_Edition 01...

  • Page 109: Optional Connection Points

    Optional connection points XG21, motor encoder EC (multi-encoder) connection View Identificati Function XG21 Motor encoder connection D-Sub, 15-pin, female Unit min. max. Connection cable 0.25 Stranded wire Type of encoder evaluation Tab. 10-23: Function, properties R911392532_Edition 01 Bosch Rexroth AG...
  • Page 110 94/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 111: Commissioning

    The operation of installations, systems and machines requires the implementation of an integral concept for state-of-the-art IT security. Bosch Rexroth products are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept.
  • Page 112 96/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 113: Description Of The Devices

    Description of the devices Description of the devices 12.1 Plates 12.1.1 Positions of the plates Warning labels Type plate Additional plate Tab. 12-1: Positions of the plates 12.1.2 Warning labels Tab. 12-2: Warning labels at the device R911392532_Edition 01 Bosch Rexroth AG...

  • Page 114: Type Plate

    Material number Hardware index Serial number Tab. 12-3: Additional plate 12.1.5 Warning labels (bilingual) The documentation that comes with the component contains an adhesive label with bilingual warnings. Tab. 12-4: Adhesive label in the documentation Bosch Rexroth AG R911392532_Edition 01...

  • Page 115: Diagnostic Display

    Place these warning labels clearly visibly at the component or in the immediate vicinity of the component, if the warning labels existing component hidden neighboring components. 12.2 Diagnostic display 12.2.1 PF01 LED (Device State) Fig. 12-1: PF01 LED R911392532_Edition 01 Bosch Rexroth AG...
  • Page 116 CM + PM Flashing yellow- STO (or SMES + SMST1) blue SMMx + SMST2 Flashing blue C1xxx/C2xxx transition command active ● bb (control section ready for oper., mains voltage not available) ● ZKS (DC bus short circuit) Bosch Rexroth AG R911392532_Edition 01...
  • Page 117 BU = LED permanently lit blue, GN = LED permanently lit green, RD = LED permanently lit red, -- = LED is off Tab. 12-5: LED display for the states of the sub-device state machine and the resource state machine R911392532_Edition 01 Bosch Rexroth AG...

  • Page 118: Sercos/Ethercat

    The LED display depends on the field bus system. Port LED ● chapter "EtherCAT" on page 103 ● chapter "Sercos" on page 103 ● chapter "EtherCAT" on page 104 Diagnostic LED ● chapter "Sercos" on page 105 Bosch Rexroth AG R911392532_Edition 01...

  • Page 119: Port Led

    Flashing green Tab. 12-7: Port LED Sercos LED: Color / flashing Significance pattern No connection No data transmission Data transmission running Permanently lit yellow Connection to network available Permanently lit green Tab. 12-8: Port LED R911392532_Edition 01 Bosch Rexroth AG...

  • Page 120: Diagnostic Led

    200 ms; the arrow marks the end of a cycle; abbreviations on the squares: GN = LED permanently lit green, RD = LED per‐ manently lit red, -- = LED is off Tab. 12-9: Diagnostic LED Bosch Rexroth AG R911392532_Edition 01...
  • Page 121 Flashing orange-green Transition from Fast forward to Loopback Flashing green Application error (sub-device/device error [C1D]) Flashing red-orange MST warning (S‑0‑1045, Sercos: Device Status [S‑Dev], bit15) Flashing red-green Communication error (sub-device/device error [C1D]) Permanently lit red R911392532_Edition 01 Bosch Rexroth AG...
  • Page 122 RD = LED permanently lit red, ‑‑ = LED is off Display priority (1 = highest priority); the state of the highest priority is displayed NRT = None Real Time MST = Master synchronization telegram Tab. 12-10: Diagnostic LED Bosch Rexroth AG R911392532_Edition 01...

  • Page 123: Error Causes And Troubleshooting

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 107/123 XMQ1 Error causes and troubleshooting Error causes and troubleshooting documentation "IndraDrive Diagnostics" (Reference Book, R911383776). R911392532_Edition 01 Bosch Rexroth AG...
  • Page 124 108/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 125: Maintenance

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 109/123 XMQ1 Maintenance Maintenance The product is maintenance-free. R911392532_Edition 01 Bosch Rexroth AG...
  • Page 126 110/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 127: Ordering Information

    A = With motor, brake, temperature connector B = With brake, temperature connector N = Without ⑦ Control section design: 01 = Basic ⑧ Control panel: N = Without ⑨ Communication option: SR = Sercos / EtherCAT with RJ45 R911392532_Edition 01 Bosch Rexroth AG...
  • Page 128 8 = Scope of functions 40 9 = Scope of functions 45 ⑳ Language key: D = EN / DE - English / German (standard) Ⓐ Special variants: NN = None Tab. 15-1: IndraDrive X drive controllers, type code Bosch Rexroth AG R911392532_Edition 01...

  • Page 129: Accessories And Spare Parts

    15.2 Accessories and spare parts For ordering information on accessories and spare parts, please see chapter 5 "Spare parts, accessories and wear parts" on page R911392532_Edition 01 Bosch Rexroth AG...
  • Page 130 114/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 131: Disposal

    Our products do not contain any hazardous substances which may be released in the case of intended use. Normally, our products will not have any negative influences on the environment. Basic components Basically, our products contain the following components: R911392532_Edition 01 Bosch Rexroth AG...

  • Page 132: Recycling

    Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled separately or disposed of according to the applicable legal provisions. Bosch Rexroth AG R911392532_Edition 01...

  • Page 133: Service And Support

    Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes and serial numbers ● Your contact data (phone and fax number as well as your e-mail address) R911392532_Edition 01 Bosch Rexroth AG...
  • Page 134 118/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Bosch Rexroth AG R911392532_Edition 01...

  • Page 135: Index

    IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 119/123 XMQ1 Index Index 0 … 9 Dielectric strength of the connected lines..45 Digital inputs, digital outputs, analog in‐ 24 V supply put (XG31)............. 86 Connection point..........84 Equipment grounding conductor....69 Mains (XD01)..........
  • Page 136 120/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Index Description of the devices........97 Devices G1, G2, G3, G4, G5 Mounting positions......... 46 Mounting positions......... 46 Diagnostic display Ground connections..........61 PF01 LED............99 Dielectric strength Lines.............. 45 Hazard notes............
  • Page 137 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 121/123 XMQ1 Index Motor Safety technology Connection (XD03)........73 XG41, Safe Torque Off........87 Connection, motor holding brake (XG03)..79 Scope of supply............ 5 Connection, motor holding brake (XZ03)..76 Security............... 95 Connection, motor temperature monitor‐...
  • Page 138 122/123 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, XMQ1 Index Snap-on ferrite..........22 XCS1 Connection diagram........65 Connection points.......... 39 Dimensional drawing........50 Dimensions............ 50 Type code............ 111 XD01 Mains connection........... 71 XD02 DC bus connection......... 89 XD03 Motor output........... 73 XD04 Braking resistor..........
  • Page 139 IndraDrive X Drive Controllers Power Sections XCS1, XMD1, 123/123 XMQ1 Notes...
  • Page 140 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911392532* R911392532 DOK-INDRV*-X**********-IT01-EN-P...

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