Volkswagen Jetta 2011 Repair Manual
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Volkswagen Jetta 2011 Repair Manual

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Service
Repair Manual
Jetta 2011 ➤
Jetta 2013 ➤
Suspension, Wheels, Steering
Engine ID
Edition 08.2015
Service Department. Technical Information
CNL
CPK
CPR
A
A
A
CBT
CBU
A
A
CJAA CBP
CBF
A
A
CCT
CPLA CPP
A
A

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Summary of Contents for Volkswagen Jetta 2011

  • Page 1 Service Repair Manual Jetta 2011 ➤ Jetta 2013 ➤ Suspension, Wheels, Steering CJAA CBP CPLA CPP Engine ID Edition 08.2015 Service Department. Technical Information...
  • Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - General, Technical Data 40 - Front Suspension 42 - Rear Suspension 44 - Wheels, Tires, Wheel Alignment 48 - Steering Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety.

  • Page 3: Table Of Contents

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Contents 00 - General, Technical Data ..........
  • Page 4 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 11.3 Outer CV Joint, Checking ..........105 11.4...
  • Page 5 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.9 Tie Rod, Removing and Installing ..........198 Wheel Bearing Housing and Trailing Arm (Multi-Link Suspension) .
  • Page 6 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Measure Preparations ........... . 265 Alignment Specified Values for Vehicles with Torsion Beam Rear Suspension .
  • Page 7 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Steering Column, Removing and Installing, RHD ....... . 308 Steering Column, Handling and Transporting .
  • Page 8 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Contents...

  • Page 9: General, Technical Data

    ♦ Check all components shown in the overviews for deforma‐ tion, cracks and other damage. ♦ Replace the damaged components ♦ Perform a vehicle alignment on a Volkswagen AG approved alignment rack. Visual and Function Test for Wheels and Tires ♦...
  • Page 10 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 If in Doubt • As soon as a safety risk cannot be ruled out, the tire(s) must be replaced. Entire Vehicle Check other vehicle systems, for example: ♦...

  • Page 11: General Information

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 General Information Information on Wheels, Tires and Snow Chains Can Be Found in the“Wheel and Tire Guide”. Refer to ⇒ Wheels, Tires, Wheel Alignment; Rep. Gr. 44 .

  • Page 12: Front Suspension

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 40 – Front Suspension Vehicles Involved in Collisions, Eval‐ uating For a check list for assessing the suspension on vehicles involved in a collision. Refer to ⇒ “1 Check List, Assessing the Suspension on Vehicles Involved in a Collision”, page 1...

  • Page 13: Wheel Bearing, Lifting To Curb Weight Position

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing, Lifting to Curb Weight Position Special tools and workshop equipment required ♦ Engine and Gearbox Jack - VAS6931- ♦ Tensioning Strap - T10038- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- Caution All bolts on suspension components with bonded rubber bush‐...
  • Page 14 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 The Applicable Bolts/Nuts Must Only Be Tightened When Dimen‐ sion -a- Is between the Center of the Wheel Hub and the Lower Edge of the Wheel Housing Has Been Reached.

  • Page 15: Overview - Front Axle

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Front Axle Note Welding and alignment work on supporting or wheel carrying suspension components is not permitted. ♦ Always replace self-locking nuts. ♦ Always replace corroded bolts/nuts.
  • Page 16 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 IV - Overview - Stabilizer Bar. Refer to ⇒ “7 Stabilizer Bar”, page 64 V - Overview - Suspension Strut. Refer to ⇒ “8 Suspension Strut”, page 68 Refer to ⇒...

  • Page 17: Subframe

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Subframe ⇒ “4.1 Overview - Subframe”, page 9 ⇒ “4.2 Thread in Longitudinal Member, Servicing”, page 11 ⇒ “4.3 Subframe, Securing”, page 11 ⇒ “4.4 Subframe, Lowering”, page 14 ⇒...
  • Page 18 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Subframe ❑ Securing. Refer to ⇒ “4.3 Subframe, Secur‐ ing”, page 11 ❑ Removing and instal‐ ling, without steering gear. Refer to ⇒ “4.5 Subframe without Steering Gear, Remov‐...

  • Page 19: Thread In Longitudinal Member, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Bolt ❑ 70 Nm + 180° turn ❑ Always replace if removed ❑ M12 x 1.5 x 80 9 - Bolt ❑ 100 Nm + 90° turn ❑...
  • Page 20 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Caution The Locating Pins - T10096- and Subframe Locking Pin (2 pc.) - T10452- have different diameters. The color differentiates them: ♦ Locating Pins - T10096- are BLACK.
  • Page 21 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the front bolt -4-. – Insert the Subframe Locking Pin (2 pc.) - T10452- and tighten it to 20 Nm. Locating Pins - T10096- , Installing –...

  • Page 22: Subframe, Lowering

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the rear bolt -2-. – Insert the Locating Pins - T10096- and tighten to 20 Nm. Position of front axle is now secured. Continue with removing the subframe without the steering gear.
  • Page 23 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of -arrow-. Caution If the universal joint is separated from the Electromechanical steering gear, the following work cannot be performed: ♦...
  • Page 24 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the power steering gear pressure line from the trans‐ mission -arrows-. Continuation for All Vehicles – Secure the subframe. Refer to ⇒ “4.3 Subframe, Securing”, page 11 –...

  • Page 25: Subframe Without Steering Gear, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Stabilizer bar to coupling rod 65 Nm ♦ Use new nut ♦ Counterhold at joint pin inner multi-point fitting Universal joint to steering gear 30 Nm ♦...
  • Page 26 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nuts -arrows- on the left and right side of the ve‐ hicle. – Loosen the double clamp for the exhaust system. – Remove the control arm from the ball joint.
  • Page 27 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Vehicles with Electromechanical Steering Gear – Remove the steering gear bolts -9 and 10-. Continuation for All Vehicles – Place the Engine and Gearbox Jack - VAS6931- -1- under the subframe.

  • Page 28: Subframe With Hydraulic Steering Gear, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note the Tightening Sequence for the Steering Gear on Vehicles with Electromechanical Steering Gear: ♦ Thread the bolts -1, 2 and 3- on one after the other by hand.
  • Page 29 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Shop Crane - Drip Tray - VAS6208- Perform the Following Removing – Turn the steering wheel in the straight position and remove the ignition key so that the steering wheel lock engages.
  • Page 30 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Vehicles with a 2.5L Engine – Clamp off suction and return hose on the power steering fluid reservoir. Hose Clamps - Up To 25mm - 3094- Continuation for All Vehicles –...
  • Page 31 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Loosen the nut from the tie rod end, but do not unscrew yet. Caution To protect the thread, screw the nut on the pin a few turns.
  • Page 32 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -5 and 6- and lower the subframe using the Engine and Gearbox Jack - VAS6931- . – Secure the subframe to the Engine and Gearbox Jack - VAS6931- with the accompanying strap.
  • Page 33 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Expansion Hose without Strap, All Engines ♦ The expansion hose -1- must be supported by the steering gear -arrow-. ♦ The strap -arrow- on the return hose -2- must be supported by the expansion hose -1-.

  • Page 34: Subframe With Electromechanical Steering Gear, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Union nut, pressure/return line to the steering gear 32 Nm Exhaust system bracket to subframe. Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.
  • Page 35 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -1- and remove the footwell trim panel -2-. – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of -arrow-.
  • Page 36 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the hex nut -1- from the right and left coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
  • Page 37 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Place the Engine and Gearbox Jack - VAS6931- -1- under the subframe. – Remove the bolts -5 and 6- and lower the subframe using the Engine and Gearbox Jack - VAS6931- .

  • Page 38: Subframe, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Subframe to body 70 Nm + 180° turn ♦ Use new bolts. Stabilizer bar to coupling rod 65 Nm ♦ Use new nut ♦ Counterhold at joint pin inner multi-point fitting Tie rod end to wheel bearing housing 20 Nm + 90°...
  • Page 39 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the stabilizer bar bolts -7 and 8-. • Leave the stabilizer bar in the installation position on the ve‐ hicle. – Remove the bolt -1-.
  • Page 40 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Rubber Bushing Assembly Device Kit - Thrust Piece - VAS6779/1- 2 - Rubber Bushing Assembly Device Kit -Tube - VAS6779/4- , with the large outer diameter to the subframe.
  • Page 41 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Press out both bonded rubber bushings until the upper bonded rubber bushing -2- is visible in the pendulum support opening -arrow- in the subframe. – Perform a visual inspection of the upper bonded rubber bush‐...
  • Page 42 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Press the bonded rubber bushing -3- in the Hydraulic Press - Bushing Tool Kit - Funnel - VAS6779/6- until it stops as shown in the illustration.
  • Page 43 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Hydraulic Press - Bushing Tool Kit - Counterhold - VAS6779/7- 2 - Hydraulic Press - Bushing Tool Kit - Funnel - VAS6779/6- , -arrow marking- on the Hydraulic Press - Bushing Tool Kit - Fun‐...
  • Page 44 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert the pendulum support. – Install the bolts -2 and 3- and tighten. – Install the bolt -1- and tighten. – Install the front noise insulation. Refer to ⇒ Body Exterior;...

  • Page 45: Front Suspension And Control Arm

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Front Suspension and Control Arm ⇒ “5.1 Overview - Front Suspension and Control Arm”, page 37 ⇒ “5.2 Ball Joint, Checking”, page 39 ⇒ “5.3 Ball Joint, Removing and Installing”, page 39 ⇒...
  • Page 46 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Bolts ❑ 15 Nm + 90° turn ❑ Always replace if re‐ moved 2 - Front Body 3 - Suspension Strut ❑ Removing and instal‐...

  • Page 47: Ball Joint, Checking

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12 - Front Bonded Rubber Bushing ❑ Removing and installing. Refer to ⇒ “5.6 Control Arm Front Bonded Rubber Bushing, Replacing”, page 48 13 - Rear Bonded Rubber Bushing ❑...
  • Page 48 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.
  • Page 49 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 50 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Loosen the nut on the ball joint -2- but do not remove it. Caution To protect the thread, screw the nut on the pin a few turns.

  • Page 51: Control Arm, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Drive Axle to wheel hub “twelve-point bolt with ribs” 70 Nm + 90° ♦ Use a new bolt Drive Axle to wheel hub “twelve-point bolt without ribs”...

  • Page 52: Control Arm, Removing And Installing, Left Side Of Vehicle With Dsg® Or Automatic Transmission

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert the rear control arm into the subframe in the direction of the -arrow- and swivel it forward. Note The rear bolt must be attached with a new nut. Counterhold the nut when tightening.
  • Page 53 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Continuation for All Vehicles – Remove the bolts -1- and remove the footwell trim panel -2-. – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of the -arrow-.
  • Page 54 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -11- and then remove the pendulum support from the transmission. – Loosen the double clamp for the exhaust system. – Remove the hex nut -1- from the right and left coupling rod -3-.
  • Page 55 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -arrows-. Note The rear bolt is attached with a nut. Counterhold the nut when loosening. – Secure the subframe. Refer to ⇒ “4.3 Subframe, Securing”, page 11 –...

  • Page 56: Control Arm Front Bonded Rubber Bushing, Replacing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert the rear control arm into the subframe in the direction of -arrow- and swivel it forward. Note The rear bolt must be attached with a new nut. Counterhold ♦...
  • Page 57 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW411- ♦ Press Piece - Multiple Use - VW412- Perform the Following – Remove the control arm. Refer to ⇒...

  • Page 58: Control Arm Rear Bonded Rubber Bushing, Replacing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Press the bushing back slightly in the control arm. Press Piece - Multiple Use - VW412- Wishbone Rubber Mount Assembly Tool -Tube - T10219/1- Press Plate - VW402- Dimensions -a and b- must be identical.
  • Page 59 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Pressing Out the Bonded Rubber Bushing – Press out the bonded rubber bushings as shown. Press Piece - Rod - VW407- Hydraulic Press - Bushing Assembly Tool Kit - Thrust Piece - T10230/8- Control arm - the opening in the control arm must face up‐...

  • Page 60: Wheel Bearing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing ⇒ “6.1 Overview - Wheel Bearing”, page 52 ⇒ “6.2 Wheel Bearing Unit, Removing and Installing”, page 54 ⇒ “6.3 Wheel Bearing Housing, Removing and Installing”,...
  • Page 61 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics. Refer to ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...

  • Page 62: Wheel Bearing Unit, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 9 - Wheel Bearing Housing ❑ Removing and installing. Refer to ⇒ “6.3 Wheel Bearing Housing, Removing and Installing”, page 58 ❑ With integrated brake carrier ❑ If the wheel bearing housing is replaced, the alignment must be checked afterwards. Refer to ⇒...
  • Page 63 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.
  • Page 64 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the brake rotor -1- -arrow-. – Remove the cover plate -1- from the wheel bearing housing -arrow-. Only Vehicles with a Drive Axle VL 100 –...
  • Page 65 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -arrows-. – Remove the wheel bearing unit -1- from the wheel bearing housing. Installing Install in reverse order of removal. Note the following: –...

  • Page 66: Wheel Bearing Housing, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing Housing, Removing and Installing Special tools and workshop equipment required ♦ Puller - Ball Joint - 3287A- ♦ Spreader Tool - 3424- ♦ Puller - Ball Joint - T10187- ♦...
  • Page 67 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Disconnect the connector -1- from the ABS speed sensor. – Remove the bolt -arrow- and the ABS speed sensor -1-. – Remove the brake rotor -1- -arrow-.
  • Page 68 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Loosen the nut from the tie rod end, but do not unscrew yet. Caution To protect the thread, screw the nut on the pin a few turns.
  • Page 69 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the Drive Shaft Remover - T10520- .
  • Page 70 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert Spreader Tool - 3424- into wheel bearing housing slot. – Turn the ratchet 90° and remove it from the Spreader Tool - 3424- . – Remove the wheel bearing housing from the suspension strut.
  • Page 71 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Ball joint to control arm 100 Nm ♦ Use new nuts ♦ Tighten only in curb weight position. Refer to ⇒ “2 Rear Axle Curb Weight (Twist Beam Rear Sus‐...

  • Page 72: Stabilizer Bar

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Stabilizer Bar ⇒ “7.1 Overview - Stabilizer Bar”, page 64 ⇒ “7.2 Stabilizer Bar, Removing and Installing”, page 64 Overview - Stabilizer Bar 1 - Stabilizer Bar ❑...
  • Page 73 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the lower noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 50 ; Noise Insulation . – Remove the right and left nuts -1- from the coupling rods -3-.
  • Page 74 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Vehicles with Electromechanical Steering Gear – Remove the steering gear bolts -9 and 10-. Continuation for All Vehicles – Remove the bolts -11- and then remove the pendulum support from the transmission.
  • Page 75 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note the Tightening Sequence for the Steering Gear on Vehicles with Electromechanical Steering Gear: ♦ Thread the bolts -1, 2 and 3- on one after the other by hand.

  • Page 76: Suspension Strut

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Suspension Strut ⇒ “8.1 Overview - Suspension Strut”, page 68 ⇒ “8.2 Suspension Strut, Removing and Installing”, page 68 ⇒ “8.3 Suspension Strut, Servicing”, page 74 Overview - Suspension Strut 1 - Nut ❑...
  • Page 77 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing – Loosen the drive axle bolt on the wheel hub: ♦ Twelve-point bolt with ribs. Refer to ⇒ “9.1 Twelve-Point Bolt with Ribs, Loosening and Tightening, Drive Axle Threaded Connection”, page 77...
  • Page 78 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Before using the Drive Shaft Remover - T10520- , make sure that the thrust piece -1- is installed. Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 79 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Secure the Engine and Gearbox Jack - VAS6931- using the Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- to the wheel hub with a wheel bolt.
  • Page 80 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the hex bolts -arrows- for the upper strut mount and remove the suspension strut. Installing Install in reverse order of removal. Note the following: – Secure the Engine and Gearbox Jack - VAS6931- using the Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- to the wheel hub with a wheel bolt.
  • Page 81 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the threaded connection on the wheel bearing hous‐ ing/suspension strut -arrow-. – Remove the nuts -arrows-. – Insert the drive axle into the wheel hub.

  • Page 82: Suspension Strut, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Difference between A Twelve-Point Bolt with Ribs and A Twelve- Point Bolt without Ribs The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.
  • Page 83 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Coil Spring, Removing – Clamp the Spring Compressor Kit - Strut Clamping Block - VAG1752/20- -4- in a vise. – Tighten the suspension strut in the Spring Compressor Kit - Strut Clamping Block - VAG1752/20- -4-.
  • Page 84 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Rep. Gr.40 - Front Suspension...

  • Page 85: Drive Axles, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axles, Removing and Installing ⇒ “9.1 Twelve-Point Bolt with Ribs, Loosening and Tightening, Drive Axle Threaded Connection”, page 77 ⇒ “9.2 Twelve-Point Bolt without Ribs, Loosening and Tightening, Drive Axle Threaded Connection”, page 78...

  • Page 86: Twelve-Point Bolt Without Ribs, Loosening And Tightening, Drive Axle Threaded Connection

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Difference Between A Twelve-Point Bolt with Ribs and A Twelve- Point Bolt without Ribs The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.
  • Page 87 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING When disassembling and performing repairs on a vehicle, the drive axles must not hang down loosely and contact the stops in the joint by over bending.

  • Page 88: Drive Axle With Cv Joint, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with CV Joint, Removing and Installing Special tools and workshop equipment required ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Drive Shaft Remover - T10520-...
  • Page 89 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nuts -arrows-. – Remove the wheel bearing housing with the ball joint from the control arm. – Remove the drive axle from the wheel hub.
  • Page 90 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Follow the specified sequence exactly. I - Tighten the knurled nut -1- hand-tight. II - Only turn the bolt -2- using a wrench and press out the drive axle using the Drive Shaft Remover - T10520- .

  • Page 91: Right Axle Shaft With Mounted Cv Joint, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Difference Between A Twelve-Point Bolt with Ribs and A Twelve- Point Bolt without Ribs The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.
  • Page 92 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Caution When disassembling and performing repairs on a vehicle, the drive axles must not hang down loosely and contact the stops in the joint by over bending.
  • Page 93 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Before using the Drive Shaft Remover - T10520- , make sure that the thrust piece -1- is installed. Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 94 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 For the CV joint -1-, the opening -arrow- in the Puller - Drive Axle - Removing Plate - T10382/1- must face the Puller - Drive Axle - Spindles - T10382/2- .
  • Page 95 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert the Puller - Drive Axle - T10382- . – Install the Slide Hammer Set - VW771- on the Puller - Drive Axle - Traverse - T10382/3- .

  • Page 96: Drive Axles With Triple Roller Joint Aar2600I, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Attach the ball joint to the control arm -arrows-. Note Make sure the ball joint boot is not damaged or twisted. – Install the lower noise insulation. Refer to ⇒ Body Exterior;...
  • Page 97 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Drive Axle Wedge Tool - T10161- ♦ Drive Shaft Remover - T10520- ♦ Torque Wrench 1332 40-200Nm - VAG1332- WARNING When disassembling and performing repairs on a vehicle, the drive axles must not hang down loosely and contact the stops in the joint by over bending.
  • Page 98 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Before using the Drive Shaft Remover - T10520- , make sure that the thrust piece -1- is installed. Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 99 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Place the Drive Axle Wedge Tool - T10161- -1- between the transmission housing and the triple roller joint. – Using a rubber hammer, hit the inner joint on the Drive Axle Wedge Tool - T10161- and remove it from the transmission.

  • Page 100: Drive Axles With Triple Roller Joint Aar3300I, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Difference Between A Twelve-Point Bolt with Ribs and A Twelve- Point Bolt without Ribs The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.
  • Page 101 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Caution The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose. If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged.
  • Page 102 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Using the Drive Shaft Remover - T10520- : – Secure the Drive Shaft Remover - T10520- -1- with three wheel bolts -2- on the wheel hub, so that the drive axle -3- can be pressed out.
  • Page 103 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Attach the ball joint to the control arm -arrows-. Note Make sure the ball joint boot is not damaged or twisted. – Position the drive axle inner joint and tighten the bolts in a diagonal sequence to 10 Nm.
  • Page 104 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Drive axle to wheel hub “twelve-point bolt without ribs” 200 Nm +180° ♦ Use a new bolt Drive axle to flange shaft/transmission “Multi-point socket 70 Nm head bolt M10”...

  • Page 105: Drive Axles, Overview And Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axles, Overview and Servicing ⇒ “10.1 Overview - Drive Axles”, page 97 ⇒ “10.2 Drive Axle Heat Shield”, page 98 10.1 Overview - Drive Axles I - Overview - Drive Axle with CV Joint VL 100.

  • Page 106: Drive Axle Heat Shield

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 10.2 Drive Axle Heat Shield Front Wheel Drive Component Tightening Specification Hex bolt -1- 25 Nm Rep. Gr.40 - Front Suspension...

  • Page 107: Drive Axle With Cv Joint Vl 100

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with CV Joint VL 100 ⇒ “11.1 Overview - Drive Axle with CV Joint VL 100”, page 99 ⇒ “11.2 Drive Axle with CV Joint VL100, Disassembling and As‐...
  • Page 108 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics. Refer to ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...
  • Page 109 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Thrust Ring ❑ Installation position. Refer to ⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 103 9 - Circlip ❑...

  • Page 110: Drive Axle With Cv Joint Vl100, Disassembling And Assembling

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 11.2 Drive Axle with CV Joint VL100, Disas‐ sembling and Assembling Special tools and workshop equipment required ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦...
  • Page 111 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Installed Location of Spring Washer and Thrust Washer on Outer Joint Plate Spring Thrust Ring – Install the new circlips. – Slide the new CV boot onto the drive axle if necessary.
  • Page 112 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Pressing on the Inner CV Joint Note Chamfer on inner diameter of ball hub (splines) must face the contact shoulder on the drive axle. Tightening Clamp on Outer Joint –...

  • Page 113: Outer Cv Joint, Checking

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 11.3 Outer CV Joint, Checking It is necessary to disassemble the joint whenever replacing the grease or if the ball surfaces show wear or damage. Perform the following: Removing –...
  • Page 114 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Replace the grease if it is very dirty ♦ For checking the contact surfaces for wear ♦ For checking the bearings for wear – Swivel the ball hub and ball bearing cage.
  • Page 115 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Swing in ball hub, to do so swing out hub far enough from cage -arrows- so that the balls have the distance of the running paths.

  • Page 116: Drive Axle With Cv Joint Vl 107

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with CV Joint VL 107 ⇒ “12.1 Overview - Drive Axle with CV Joint VL 107”, page 108 ⇒ “12.2 Drive Axle with CV Joint VL107, Disassembling and As‐...
  • Page 117 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...
  • Page 118 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Clamp ❑ Always replace if removed ❑ Tensioning. Refer to ⇒ Fig. ““Tensioning Clamp On Small Diameter”“ , page 114 9 - Drive Axle 10 - Clamp ❑...

  • Page 119: Drive Axle With Cv Joint Vl107, Disassembling And Assembling

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Difference Between A Twelve-Point Bolt with Ribs and A Twelve- Point Bolt without Ribs The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.
  • Page 120 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Installed Location of Spring Washer and Thrust Washer On Outer Joint Plate Spring Thrust Ring – Install the new circlips. – Slide the new CV boot onto the drive axle if necessary.
  • Page 121 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Coat the cover sealing surface with -D 454 300 A2- . – Apply a continuous sealant bead with a 2 to 3 mm diameter in the area of the inner holes -arrow- on the clean surface of the cover.
  • Page 122 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tensioning Clamp On Small Diameter Outer CV joint, checking. Refer to ⇒ “11.3 Outer CV Joint, Checking”, page 105 Inner CV joint, checking. Refer to ⇒ “11.4 Inner CV Joint, Checking”, page 105 CV joint, checking function.

  • Page 123: Drive Axle With Cv Joint Vl107 (Attached)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with CV Joint VL107 (at‐ tached) ⇒ “13.1 Overview - Drive Axle with CV Joint VL107 (attached)”, page 115 ⇒ “13.2 Drive Axle with CV Joint VL107 Attached, Disassembling and Assembling”, page 117...
  • Page 124 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...

  • Page 125: Drive Axle With Cv Joint Vl107 Attached, Disassembling And Assembling

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Clamp ❑ Always replace if removed ❑ Tensioning. Refer to ⇒ Fig. ““Tensioning Clamp on Small Diameter”“ , page 119 9 - Drive Axle 10 - Clamp ❑...
  • Page 126 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the CV joint from the drive axle using the Puller - Drive Axle - T10382- and Slide Hammer Set - VW771- . Puller - Drive Axle - Removing Plate - T10382/1-...
  • Page 127 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Clamp on Outer Joint – Attach the CV Joint Boot Clamp Tool - VAG1682- as illustra‐ ted. Be sure that edges of clamping pliers are seated in corners -arrows B- of hose clamp.

  • Page 128: Drive Axle With Triple Roller Joint Aar2600I

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with Triple Roller Joint AAR2600i ⇒ “14.1 Overview - Drive Axle with Triple Roller Joint AAR2600i”, page 120 ⇒ “14.2 Drive Axle with Triple Roller Joint AAR2600i, Disassem‐...
  • Page 129 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...

  • Page 130: Drive Axle With Triple Roller Joint Aar2600I, Disassembling And Assembling

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 10 - Circlip ❑ Always replace if removed ❑ Insert in shaft groove 11 - Clamp ❑ Always replace if removed ❑ Tension using Hose Clip Pliers - VAG1275A- 12 - CV Boot for Triple Roller Joint ❑...
  • Page 131 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Tripod Joint Tool - T10065- ♦ Slide Hammer Set - VW771- ♦ Puller - Drive Axle - T10382- Perform the Following Removing the Outer CV Joint –...
  • Page 132 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the circlip. 1 - Pliers (commercially available) - or Circlip Pliers - VW161A- – Insert the drive axle into the press. – Press the triple roller star off the drive axle.
  • Page 133 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Connect triple roller star on shaft and press on up to stop. – Make sure the pressure does not increase above 3.0 t. – If necessary, coat the splines of the drive axle and triple roller star with Lubricant - G 052 142 A2- .

  • Page 134: Drive Axle With Triple Roller Joint Aar3300I

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Drive Axle with Triple Roller Joint AAR3300i ⇒ “15.1 Overview - Drive Axle with Triple Roller Joint AAR3300i”, page 126 ⇒ “15.2 Drive Axle with Triple Roller Joint AAR3300i, Disassem‐...
  • Page 135 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING ♦ There are two types of twelve-point bolts, with and without ribs. Distin‐ guishing characteristics ⇒ Fig. ““Difference Be‐ tween A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs”“...

  • Page 136: Drive Axle With Triple Roller Joint Aar3300I, Disassembling And Assembling

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Clamp ❑ Always replace if removed ❑ Tensioning. Refer to ⇒ Fig. ““Tightening the Tensioning Clamp on the Smaller Diameter on the Inner/Outer Joint”“ ,...
  • Page 137 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Piece - 37mm - VW416B- ♦ Press Piece - Multiple Use - VW447H- ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦...
  • Page 138 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the circlip. 1 - Pliers (commercially available) - or Circlip Pliers - VW161A- – Insert the drive axle into the press. – Press the triple roller star off the drive axle.
  • Page 139 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Connect triple roller star on shaft and press on up to stop. – Make sure the pressure does not increase above 3.0 t. – If necessary, coat the splines of the drive axle and triple roller star with Lubricant - G 052 142 A2- .
  • Page 140 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Clamp on Outer Joint – Attach the CV Joint Boot Clamp Tool - VAG1682- as illustra‐ ted. When doing this, make sure that edges of clamping pliers are seated in corners -arrows B- of clamp.

  • Page 141: Special Tools

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Special Tools Special tools and workshop equipment required ♦ Wishbone Rubber Mount Assembly Tool - T10219- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW411- 16.
  • Page 142 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Slide Hammer Set - VW771- ♦ Tensioning Strap - T10038- ♦ Puller - Drive Axle - T10382- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Digital Torque Wrench - VAG1756A- Rep.
  • Page 143 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hose Clamps - Up To 25mm - 3094- ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 144 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Puller - Ball Joint - 3287A- ♦ Spreader Tool - 3424- ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- ♦...
  • Page 145 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Bearing Installer - Front Wheel Bearing - 2039- ♦ Front Subframe Mount Kit - 3372- ♦ Press Plate - VW401- ♦ Press Piece - Rod - VW407- ♦...
  • Page 146 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Bearing Installer - Wheel Hub/Bearing Kit - T10205- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Hydraulic Press - VAS6178- ♦ Pneumatic/Hydraulic Foot Pump - VAS6179- ♦...
  • Page 147 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Drive Axle Wedge Tool - T10161- ♦ Drive Shaft Remover - T10520- ♦ Torque Wrench 1332 40-200Nm - VAG1332- 16. Special Tools...
  • Page 148 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW408A- ♦ Press Piece - Rod - VW411- ♦ Press Piece - 37mm - VW416B- ♦...
  • Page 149 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Clamping Pliers - VAG1682A- ♦ Tripod Joint Tool - T10065-...
  • Page 150 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Spring Compressor Kit - Spring Tensioner - VAG1752/1- ♦ Spring Compressor Kit - Spring Retainer w/Inserts - VAG1752/4- ♦ Spring Compressor Kit -...
  • Page 151 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Plate - VW401- ♦ Press Plate - VW402- ♦ Press Piece - Rod - VW408A- ♦ CV Joint Press Sleeve - VW522- ♦ Press Block - 40-204A- ♦...
  • Page 152 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- ♦ Socket AF 24 mm - T10361A- ♦ Press Piece - Multiple Use - VW412- ♦ Slide Hammer Set - VW771- ♦...

  • Page 153: Rear Suspension

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 42 – Rear Suspension Vehicles Involved in Collisions, Eval‐ uating For a check list for assessing the suspension on vehicles involved in a collision. Refer to ⇒ “1 Check List, Assessing the Suspension on Vehicles Involved in a Collision”, page 1...

  • Page 154: Rear Axle Curb Weight (Twist Beam Rear Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Rear Axle Curb Weight (Twist Beam Rear Suspension) Special tools and workshop equipment required ♦ Engine and Gearbox Jack - VAS6931- ♦ Tensioning Strap - T10038- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- Caution All bolts on suspension components with bonded rubber bush‐...
  • Page 155 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 The applicable bolts/nuts must only be tightened when dimension -a- is between the center of the wheel hub and the lower edge of the wheel housing has been reached.

  • Page 156: Overview - Rear Axle (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Rear Axle (Torsion Beam) Note Welding and alignment work on supporting or wheel carrying suspension components is not permitted. ♦ Always replace self-locking nuts. ♦...
  • Page 157 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 IV - Overview - Wheel Bearing, Drum Brake (Torsion Beam). Refer to ⇒ “8 Wheel Bearing, Drum Brake (Torsion Beam)”, page 174 V - Overview - Wheel Bearing, Disc Brake (Torsion Beam).

  • Page 158: Axle Beam, Subframe, Crossbrace (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Axle Beam, Subframe, Crossbrace (Torsion Beam) ⇒ “4.1 Overview - Axle Beam, Subframe, Crossbrace (Torsion Beam)”, page 150 ⇒ “4.2 Axle Beam, Removing and Installing”, page 152 ⇒...
  • Page 159 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Subframe 2 - Intermediate Plate 3 - Nut ❑ 70 Nm + 90° turn ❑ Always replace if re‐ moved 4 - Bolt ❑ Follow the tightening se‐...

  • Page 160: Axle Beam, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ❑ Removing and installing. Refer to ⇒ “4.2 Axle Beam, Removing and Installing”, page 152 ❑ Pay attention to the following note with installing a new axle beam. Refer to ⇒...
  • Page 161 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the plug from the longitudinal member and install the Tensioning Strap - T10038- . Tensioning Strap - T10038- The vehicle must be tied down on both the left and right sides using the Tensioning Strap - T10038- .
  • Page 162 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Disconnect the left brake line -arrow A- and remove the clamp -arrow B-. – Remove the left brake hose -1-. – Disconnect the right brake line -arrow A- and remove the clamp -arrow B-.

  • Page 163: Axle Beam Bonded Rubber Bushing, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the rear axle from the shock absorbers -arrows-. – Lower the rear axle using Engine and Gearbox Jack - VAS6931- -1-. Engine and Gearbox Jack - VAS6931-...
  • Page 164 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Spring Compressor Kit - VAG1752- ♦ Spring Compressor Kit - Spring Retainer with Inserts - VAG1752/3A- ♦ Hydraulic Press - VAS6178- ♦ Pneumatic/Hydraulic Foot Pump - VAS6179-...
  • Page 165 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Mark the position of the bolts -arrows- on the bracket on the right side of the vehicle. – Loosen the threaded connection -1-. – Remove the bolts -arrows-.

  • Page 166: Crossbrace, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Mount the bonded rubber bushing and the special tools on the rear axle. Hydraulic Press - Ball Joint Assembly Tools - T10254/5- Hydraulic Press - Ball Joint Assembly Tools - Nut -...

  • Page 167: Crossbrace Bonded Rubber Bushing, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing – Raise the vehicle. Secure Vehicle to Lifting Platform Tensioning Strap - T10038- The Vehicle Could Fall Off the Hoist If It Is Not Secured.
  • Page 168 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Bearing Installer - Carrier Bearing - 3350- ♦ Press Plate - VW401- ♦ Press Piece - Multiple Use - VW412- ♦ Press Piece - 37mm - VW416B- Perform the Following –...

  • Page 169: Axle Beam Plate (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Axle Beam Plate (Torsion Beam) ⇒ “5.1 Overview - Axle Beam Plate (Torsion Beam)”, page 161 ⇒ “5.2 Axle Beam Plate, Removing”, page 162 ⇒ “5.3 Axle Beam Plate, Installing”, page 162...

  • Page 170: Axle Beam Plate, Removing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 13 - Bolt ❑ Quantity: 3 ❑ Always replace if removed Axle Beam Plate, Removing Note The plates must only be removed if a new axle beam is installed and plates are not yet installed on the axle beam.
  • Page 171 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Removing – Release parking brake. Vehicles with the Highline Center Console – Open the cover on the rear storage compartment. – Remove the mat from the storage compartment.
  • Page 172 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Unclip the parking brake cable -1- from the tabs -arrows- on the bracket -2- on the rear axle. Vehicles with Grommet on Bracket – Unclip parking brake cable -1- on bracket -2- -arrow-.
  • Page 173 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Position a 30 mm diameter spacer ring -3- with the turned out side to the spacer. – Tighten the nut -1- hand-tight. – Insert the spacer with the 25 mm diameter -11- and bolt -13- from the outside into the lower hole on the trailing arm.
  • Page 174 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Position a 16 mm diameter spacer ring -5- with the turned out side to the spacer. – Tighten the nut -2- hand-tight. – Align the spacers and spacer rings and tighten the nuts to the tightening specification.
  • Page 175 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Slide the parking brake cable -1- into the guide tube -3- and engage it in the bracket -2-. Note Attach the parking brake cable to at the marking on the cable.

  • Page 176: Suspension (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Suspension (Torsion Beam) ⇒ “6.1 Overview - Suspension (Torsion Beam)”, page 168 ⇒ “6.2 Coil Spring, Removing and Installing”, page 169 Overview - Suspension (Torsion Beam) Note Welding and alignment work on supporting or wheel carrying suspension components is not permitted.

  • Page 177: Coil Spring, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 7 - Nut ❑ Self-locking ❑ Always replace if removed 8 - Axle Beam ❑ No paint or dirt on contact surface and threaded hole for the axle stub ❑...
  • Page 178 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert this pin into hole of lower transverse link -arrow-. – Insert the top of the spring support into the upper spring end. – The bead on the spring support -arrow- must fit into the coil spring correctly.

  • Page 179: Shock Absorber (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Shock Absorber (Torsion Beam) ⇒ “7.1 Overview - Shock Absorber (Torsion Beam)”, page 171 ⇒ “7.2 Shock Absorber, Removing and Installing”, page 172 Overview - Shock Absorber (Torsion Beam) 1 - Gas-Filled Strut ❑...

  • Page 180: Shock Absorber, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Removing Hex Nut from the Gas-Filled Strut Ratchet (commercially available) Shock Absorber Set - Extension with Counter Holder 1 - T10001/9- Shock Absorber Set - Reversible Ratchet - T10001/11- Shock Absorber Set - Socket - T10001/1- Shock Absorber, Removing and Instal‐...
  • Page 181 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nut -1- and the bolt -2- from the shock absorber -3- on the rear axle. – Remove the shock absorber. Shock Absorber, Installing – Install the shock absorber.

  • Page 182: Wheel Bearing, Drum Brake (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing, Drum Brake (Torsion Beam) ⇒ “8.1 Overview - Wheel Bearing, Drum Brake (Torsion Beam)”, page 174 ⇒ “8.2 Wheel Bearing/Wheel Hub on Vehicles with Drum Brakes, Removing and Installing”, page 175...

  • Page 183: Wheel Bearing/Wheel Hub On Vehicles With Drum Brakes, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 An appropriate seal can only be achieved with a new dust cap. Only then is an optimum function and long service life of the wheel bearing guaranteed.
  • Page 184 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Press of dust cap. Puller - Grease Cap - VW637/2- – Remove bolt -1- using Socket - XZN 18mm - T10162A- -2-. Caution Never use an impact wrench when removing the bolt -1- using the Socket - XZN 18mm - T10162A- -2-.
  • Page 185 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note First tighten the bolt to the specification using the torque ♦ wrench. Using a rigid wrench when tightening additionally. ♦ Caution Never use an impact wrench when tightening the bolt -1- using the Socket - XZN 18mm - T10162A- -2-.

  • Page 186: Wheel Bearing, Disc Brake (Torsion Beam)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing, Disc Brake (Torsion Beam) ⇒ “9.1 Overview - Wheel Bearing, Disc Brake (Torsion Beam)”, page 178 ⇒ “9.2 Wheel Bearing/Wheel Hub on Vehicles with Disc Brakes, Removing and Installing”, page 179...

  • Page 187: Wheel Bearing/Wheel Hub On Vehicles With Disc Brakes, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Only then is an optimum function and long service life of the wheel bearing guaranteed. Wheel Bearing/Wheel Hub on Vehicles with Disc Brakes, Removing and Instal‐ ling Special tools and workshop equipment required ♦...
  • Page 188 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove bolt -1- using Socket - XZN 18mm - T10162A- -2-. Caution Never use an impact wrench when removing the bolt -1- using the Socket - XZN 18mm - T10162A- -2-.
  • Page 189 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note First tighten the bolt to the specification using the torque ♦ wrench. Using a rigid wrench when tightening additionally. ♦ Caution Never use an impact wrench when tightening the bolt -1- using the Socket - XZN 18mm - T10162A- -2-.

  • Page 190: Rear Axle Curb Weight (Multi-Link Rear Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Rear Axle Curb Weight (Multi-link Rear Suspension) Special tools and workshop equipment required ♦ Engine and Gearbox Jack - VAS6931- ♦ Tensioning Strap - T10038- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- Caution All bolts on suspension components with bonded rubber bush‐...
  • Page 191 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 The applicable bolts/nuts must only be tightened when dimension -a- is between the center of the wheel hub and the lower edge of the wheel housing has been reached.

  • Page 192: Overview - Rear Axle, Multi-Link Rear Suspension

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Rear Axle, Multi-Link Rear Suspension Note Welding and straightening work on supporting or wheel carrying components of suspension is not permitted. ♦ Always replace self-locking nuts.

  • Page 193: Subframe, Transverse Link And Tie Rod (Multi-Link Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Subframe, Transverse Link and Tie Rod (Multi-Link Suspension) ⇒ “12.1 Overview - Subframe, Transverse Link and Tie Rod (Mul‐ ti-Link Suspension)”, page 185 ⇒ “12.2 Overview - Left Rear Level Control System Sensor G76 ”, page 188...
  • Page 194 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ❑ Always replace if removed ❑ Self-locking ❑ Always tighten the threaded connections in curb weight position. Refer to ⇒ “10 Rear Axle Curb Weight (Multi-link Rear Suspension)”, page 182...
  • Page 195 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 19 - Washer 20 - Nut ❑ Self-locking ❑ Always replace if removed ❑ Always tighten the threaded connections in curb weight position. Refer to ⇒ “10 Rear Axle Curb Weight (Multi-link Rear Suspension)”, page 182 21 - Wheel Bearing Housing ❑...

  • Page 196: Overview - Left Rear Level Control System Sensor G76

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.2 Overview - Left Rear Level Control System Sensor - G76- Note Vehicle level sensor is available as replacement part only complete with coupling rod and upper and lower retaining plates.

  • Page 197: Subframe, Securing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Removing – Disconnect the connector -1-. – Remove the bolts -2- from the lower transverse link. – Remove bolts -arrows- from the subframe. – Remove Left Rear Level Control System Sensor - G76- .

  • Page 198: Rear Axle, Lowering

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Secure the position of the subframes using two Locating Pins - T10096- to 20 Nm. Note Locating Pins - T10096- may only be tightened to a maximum of 20 Nm, otherwise the threads on the locating pins will be dam‐...

  • Page 199: Rear Axle, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Unclip the brake lines -1- from the bracket -arrow- on the left side of the body. – Remove the clip -2- from the subframe -3- and loosen the brake hose from it.
  • Page 200 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Locating Pins - T10096- Perform the Following Removing the Subframe and Its Attachments – Loosen the wheel bolts. – Raise the vehicle. – Remove the wheels.
  • Page 201 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove bracket -1- by pressing out rivet inner pin -arrow-. – Disconnect the speed sensor connectors. – Unclip the speed sensor wire out of the bracket -1- -arrows-.

  • Page 202: Upper Transverse Link, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Mark the mounting bracket installation location on the body. – Remove the bolts -arrows-. – Carefully lower the subframe with its attachments approxi‐ mately 2 cm.
  • Page 203 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Disengage the speed sensor wire -arrow A- on top of the transverse link. – Remove the bolt -1-. – Mark the location of the centering bolt -arrow- in relation to the subframe, for example using a felt-tip pen.

  • Page 204: Lower Transverse Link, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the bolt -1- on the upper transverse link. Note Washer -2- must be installed so that there is a gap -arrow B- be‐ tween washer and cover plate -3-.
  • Page 205 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove bolt -arrow- for lower transverse link -1-. Vehicles with Automatic Headlamp Range Control – Remove the bolts -1- from the lower transverse link. Continuation for All Vehicles –...

  • Page 206: Tie Rod, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Specifications Component Tightening Specification Lower transverse link to wheel bearing housing 90 Nm +90° turn ♦ Use a new bolt and nut ♦ Tighten bolts in curb weight position...
  • Page 207 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nut -arrow- and remove bolt toward rear. – Remove tie rod. Installing – Insert the tie rod -1- in the vehicle and tighten the bolts by hand.
  • Page 208 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Tie rod to subframe 90 Nm +90° turn ♦ Use a new bolt and nut Stabilizer bar to subframe 25 Nm + 45° turn ♦...

  • Page 209: Wheel Bearing Housing And Trailing Arm (Multi-Link Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Bearing Housing and Trailing Arm (Multi-Link Suspension) ⇒ “13.1 Overview - Wheel Bearing Housing and Trailing Arm (Multi-Link Suspension)”, page 201 ⇒ “13.2 Wheel Bearing Housing, Removing and Installing”, page ⇒...

  • Page 210: Wheel Bearing Housing, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 9 - Wheel Bearing Housing ❑ Removing and installing. Refer to ⇒ “13.2 Wheel Bearing Housing, Removing and Installing”, page 202 10 - Bonded Rubber Bushing ❑ Replacing. Refer to ⇒...
  • Page 211 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove ABS wheel speed sensor from wheel bearing hous‐ ing. – Remove the bolt -arrow-. – Remove bolt for tie rod -1-, upper transverse link -2- and lower transverse link -3- from wheel bearing housing -4-.
  • Page 212 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Threaded connection of trailing link/wheel bearing housing must only be tightened when all other components (spring and strut always) of the respective wheel suspension have been already assembled.

  • Page 213: Wheel Bearing Housing Bonded Rubber Bushing, Replacing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the bolt -1- on the upper transverse link. Note Washer -2- must be installed so that there is a gap -arrow B- be‐ tween washer and cover plate -3-.
  • Page 214 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Subframe Bushing Tool Kit - 3301- ♦ Bearing Installer - Control Arm - 3346- ♦ Bearing Installer - Carrier Bearing - 3350- ♦ Subframe Bushing Assembly Tool Kit - Thrust Piece - T10356/5- ♦...

  • Page 215: Wheel Bearing And Wheel Hub, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Mount the tools as shown in the illustration. Subframe Bushing Tool Kit - Nut - 3301/M- Subframe Bushing Tool Kit - 3301- Bearing Installer - Component - 3346/2-...
  • Page 216 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Torque Wrench 1410 - VAG1410- ♦ Socket - XZN 18mm - T10162A- Perform the Following Removing – Loosen the wheel bolts. – Raise the vehicle. – Remove wheel.
  • Page 217 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolt -1- using Socket - Xzn 18mm - T10162A- . – Remove the wheel hub/wheel bearing unit -2- from the stub axle. Installing – Carefully install the wheel hub/wheel bearing unit -2- onto the stub axle.

  • Page 218: Trailing Arm With Mounting Bracket, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Specifications Component Tightening Specification Wheel hub with wheel bearing to wheel bearing housing 200 Nm + 90° turn ♦ Use a new bolt Brake rotor to wheel bearing housing 4 Nm 13.5...
  • Page 219 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -arrows-. – Remove the trailing arm with mounting bracket. If longitudinal control arm is being replaced, mounting bracket must be removed from longitudinal control arm.
  • Page 220 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten bolts -arrows- on old impression. – Lower the suspension again using Engine and Gearbox Jack - VAS6931- and remove Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- from wheel hub.

  • Page 221: Trailing Arm, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Mounting bracket to body 50 Nm + 45° turn ♦ Use new bolts. Coupling rod to trailing arm 45 Nm ♦ Use new nut Parking brake cable to trailing arm Refer to ⇒...
  • Page 222 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Position the bonded rubber bushing on the trailing arm so that the marked line -arrows- is between the raised areas -1-. Note Make absolutely sure that the bonded rubber bushing is in the correct installation position in relation to the trailing arm socket.

  • Page 223: Shock Absorber And Coil Spring (Multi-Link Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Shock Absorber and Coil Spring (Multi-Link Suspension) ⇒ “14.1 Overview - Shock Absorber and Coil Spring (Multi-Link Suspension)”, page 215 ⇒ “14.2 Coil Spring, Removing and Installing”, page 215 ⇒...
  • Page 224 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Spring Compressor Kit - VAG1752- ♦ Spring Compressor Kit - Spring Retainer w/Inserts - VAG1752/4- ♦ Spring Compressor Kit - Adapter Blocks - VAG1752/9- , not...

  • Page 225: Shock Absorber, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert this pin into hole of lower transverse link -arrow-. – Insert the top of the spring support into the upper spring end. – The bead on the spring support -arrow- must fit into the coil spring correctly.

  • Page 226: Shock Absorber, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolt -arrow-. – Remove the shock absorber. Installing Install in reverse order of removal. Note the following: Only bolt the shock absorber to the wheel bearing housing when the dimension “a”...
  • Page 227 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Shock Absorber ❑ Removing and instal‐ ling. Refer to ⇒ “14.3 Shock Absorb‐ er, Removing and In‐ stalling”, page 217 ❑ Can be replaced individ‐...
  • Page 228 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Shock Absorber, Disassembling and Assembling Special tools and workshop equipment required ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Shock Absorber Set - T10001- Loosening and Tightening Bolted Connection for Shock Absorber...

  • Page 229: Stabilizer Bar (Multi-Link Suspension)

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Stabilizer Bar (Multi-Link Suspen‐ sion) ⇒ “15.1 Overview - Stabilizer Bar (Multi-Link Suspension)”, page ⇒ “15.2 Stabilizer Bar, Removing and Installing”, page 221 15.1 Overview - Stabilizer Bar (Multi-Link Suspension) 1 - Stabilizer Bar ❑...
  • Page 230 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing Note The following work steps are described for the left side of the ve‐ hicle. These work steps also apply simultaneously for right side of vehicle.
  • Page 231 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Install the coupling rod -2- in the stabilizer bar and tighten the nut -1-. Tightening Specifications Component Tightening Specification Stabilizer bar to subframe 20 Nm + 90° turn ♦...

  • Page 232: Subframe Attachments, Bluemotion Vehicles

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Subframe Attachments, BlueMotion Vehicles ⇒ “16.1 Overview - Subframe Attachments, BlueMotion Vehicles”, page 224 ⇒ “16.2 Rear Axle Trim Panel, Removing and Installing”, page 225 16.1 Overview - Subframe Attachments, BlueMotion Vehicles...

  • Page 233: Rear Axle Trim Panel, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 16.2 Rear Axle Trim Panel, Removing and Installing Removing – Remove the nuts/bolts -1-. – Remove the heat shield -2- downward from the subframe while disengaging it on top of the subframe -arrow-.
  • Page 234 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the nuts/bolts -1-. Note After installing the heat shield, make sure the tabs on the trim panel -2- are properly engages in the subframe -arrow-.

  • Page 235: Special Tools

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Special Tools Special tools and workshop equipment required ♦ Puller - Grease Cap - VW637/2- ♦ Seal Installer - Camshaft Installer Kit - 3241- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 236 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hydraulic Press - Bushing Assembly Tool Kit - T10230- ♦ Front Subframe Mount Kit - 3372- ♦ Press Plate - VW401- ♦ Press Plate - VW402-...
  • Page 237 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Bearing Installer - Wheel Hub/Bearing Kit - T10205- ♦ Hydraulic Press - Bushing Assembly Tool Kit - T10230- ♦ Hydraulic Press - Ball Joint Assembly Tools - T10254- ♦...
  • Page 238 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Piece - Front Control Arm - 2040- ♦ Bearing Installer - Carrier Bearing - 3350- ♦ Press Plate - VW401- ♦ Press Piece - Multiple Use - VW412- ♦...
  • Page 239 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Puller - Grease Cap - VW637/2- ♦ Camshaft Installer Kit - Sleeve - 3241/4- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Torque Wrench - VAG1410-...
  • Page 240 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Press Tube - 41-501- ♦ Subframe Bushing Tool Kit - 3301- ♦ Bearing Installer - Control Arm - 3346- ♦ Bearing Installer - Carrier Bearing - 3350- ♦...
  • Page 241 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- ♦ Spring Compressor Kit - VAG1752- ♦ Brake Pedal Actuator - VAG1869/2- .
  • Page 242 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Tensioning Strap - T10038- ♦ Locating Pins - T10096- ♦ Engine/Gearbox Jack Adapter - Wheel Hub Support - T10149- ♦ Torque Wrench 1331 5-50Nm - VAG1331-...
  • Page 243 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Spring Compressor Kit - Spring Retainer with Inserts - VAG1752/3A- ♦ Spring Compressor Kit - Adapter Blocks - VAG1752/9- ♦ Torque Wrench 1783 - 2-10Nm - VAG1783- ♦...

  • Page 244: Wheels, Tires, Wheel Alignment

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 44 – Wheels, Tires, Wheel Alignment Vehicles Involved in Collisions, Eval‐ uating For a check list for assessing the suspension on vehicles involved in a collision. Refer to ⇒...

  • Page 245: Wheel Installation Tightening Specifications

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Installation Tightening Speci‐ fications Wheel bolts to wheel hub for all vehicles Tightening specification: 120 Nm 2. Wheel Installation Tightening Specifications...

  • Page 246: Wheels And Tires, Mounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheels and Tires, Mounting ⇒ “3.1 General Information”, page 238 ⇒ “3.2 Assembly Requirements”, page 238 General Information Since MY 2005, all vehicles have a new disc wheels with revised contour.
  • Page 247 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 • Once the layer of ice starts to melt, water will start to build. Wipe up the water with a cloth so that the warming process does not slow down.

  • Page 248: Tires, Wheels With Tpms, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tires, Wheels with TPMS, Removing and Installing ⇒ “4.1 Safety Precautions and Conditions for Removing and In‐ stalling Tires, Wheels with TPMS”, page 240 ⇒ “4.2 Wheel, Changing”, page 240 ⇒...

  • Page 249: Assembly Requirements

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note When changing wheels, ensure only Volkswagen approved ♦ wheel/tires combinations with tire pressure given on fuel filler flap are installed. If unapproved wheel/tire combinations are installed, these ♦...

  • Page 250: Tires, Dismounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 • The tire surface temperature during the warm-up phase is not a measure the inside temperature. • So that the cold tires warm up as quickly as possible, never stack them one on top of the other;...

  • Page 251: Tires, Dismounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – When pressing off tire on a tire mounting device with press-off blade, always make sure that tire valve/ Tire Pressure Moni‐ toring Sensor -arrow- is located opposite the press-off blade -1-.

  • Page 252: Tires, Mounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Removing Tires – Rotate the wheel on the tire mounting device so that the tire valve/ Tire Pressure Monitoring Sensor is in front of the mount‐ ing head.
  • Page 253 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Turn the disc wheel on tire mounting device so that valve/ Tire Pressure Monitoring Sensor -arrow- is opposite to the mount‐ ing head. – Push the tires between the tire valve/ Tire Pressure Monitoring Sensor and the mounting head into the bed in direction of -arrow-.

  • Page 254: Run-Flat Tires, Removing And Mounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Run-Flat Tires, Removing and Mounting ⇒ “5.1 Safety Precautions”, page 246 ⇒ “5.2 Assembly Requirements”, page 246 ⇒ “5.3 Tires, Dismounting”, page 248 ⇒ “5.4 Tires, Dismounting”, page 248 ⇒...
  • Page 255 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING The minimum mounting temperature for a tire may not be be‐ low 15 °C (59 °F) or above 30 °C (86 °F) in the center of the tire.

  • Page 256: Tires, Dismounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tires, Dismounting Caution ♦ Note the safety precautions. Refer to ⇒ “5.1 Safety Precautions”, page 246 – When pressing off tire on a tire mounting device with press-off blade, always make sure that tire valve/ Tire Pressure Moni‐...
  • Page 257 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Turn wheel on tire mounting device so that tire valve/ Tire Pressure Monitoring Sensor -2- stands in front of mounting head -1-. Caution Mounting head -1- must not be located in area -a- of tire valve/ tire pressure monitoring sensor, otherwise the mounting head will damage the Tire Pressure Monitoring Sensor .

  • Page 258: Tires, Mounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Using the plastic pry bar -1-, hold the bead firmly from the out‐ side over the rim flange. Let the tire dismounting/mounting machine run clockwise until the tire is completely removed from the rim.
  • Page 259 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Turn the wheel rim on tire mounting device so that tire valve/ Tire Pressure Monitoring Sensor -1- stands on opposite side of mounting head -2-. – Install the holders -3- on the rim.

  • Page 260: Tire Pressure Monitoring System

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tire Pressure Monitoring System ⇒ “6.1 General Information”, page 252 General Information The tire pressure monitoring system is included in the software in the ABS Control Module - J104- . The system will recognize a slow and gradual decrease in tire pressure on a wheel.
  • Page 261 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 System Malfunction in the ABS If the ASR/ESP Indicator Lamp - K155- or the Traction Control Indicator Lamp - K86- indicate a malfunction in the ABS system, then the Tire Pressure Monitoring Display Indicator Lamp - K220- -arrow- will also illuminate.

  • Page 262: Tire Pressure Monitoring System

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tire Pressure Monitoring System ⇒ “7.1 Overview - Tire Pressure Monitoring Sensor ”, page 254 ⇒ “7.2 Tire Pressure Monitoring Sensor , Removing and Instal‐ ling”, page 255...

  • Page 263: Tire Pressure Monitoring Sensor , Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tire Pressure Monitoring Sensor , Re‐ moving and Installing Removing – Remove the union nut -1-. – Remove the Tire Pressure Monitoring Sensor -2- from rim well.

  • Page 264: Wheel Alignment

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Alignment ⇒ “8.1 General Information about Vehicles with Torsion Beam Rear Suspension”, page 256 ⇒ “8.2 General Information about Vehicles with Multi-Link Rear Suspension”, page 258 ⇒...
  • Page 265 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Current data »Updates« are stored on VWServiceNet. Refer to ⇒ VWService Net; Systems; Vehicle Alignment Soft‐ ware; Vehicle Alignment; Beissbarth . Refer to ⇒ VWService Net; Systems; Vehicle Alignment Soft‐...

  • Page 266: General Information About Vehicles With Multi-Link Rear Suspension

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Components Removed and Installed Components of Front Axle Wheel Alignment Components of Rear Axle Wheel Alignment Removed and Installed Check Required Removed and Installed Check Required Lower Control Arm...

  • Page 267: Test Prerequisites

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 When Vehicle Alignment is Necessary ♦ Vehicle shows handling problems. ♦ There is an accident damage and components were replaced. ♦ Axle components have been removed or replaced.
  • Page 268 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Shock Absorber Set - T10001- • Suspension, wheel bearing, steering and steering linkage checked for excessive play and damage. • Tread depth difference may be no more than 2 mm on an axle.
  • Page 269 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note A traditional test of the rear axle as per the visual inspection/ ♦ suspension measurement is not productive here. In order to get a clear finding for the torsion beam trailing arm, the fol‐...
  • Page 270 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – The Measuring Square - VAS241001- -1- must lie against the bottom of the trailing arm -2- -arrows-. – The distance measurement between the Measuring Square - VAS241001- and the trailing arm must only take place on the surface -1- of the test area -2-.

  • Page 271: Axle Beam Trailing Arm (Torsion Beam), Checking With Crankshaft Holding Fixture Vw801

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Axle Beam Trailing Arm (Torsion Beam), Checking with Crankshaft Hold‐ ing Fixture - VW801- Caution An inspection using the Crankshaft Holding Fixture - VW 801- is only possible on axle beams without an axle beam plate. If...
  • Page 272 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Place the Crankshaft Holding Fixture - VW801- -1- on the trail‐ ing arm -2-. • The rivet for the parking brake cable bracket must fit into the hole -arrow A- on the Crankshaft Holding Fixture - VW801- -1-.

  • Page 273: Measure Preparations

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Measures Distance -a- between the Crankshaft Holding Fixture - VW801- -1- and the Trailing Arm -2- is Larger than 2.25 mm: The permitted tolerance range is exceeded. The axle beam must be replaced.
  • Page 274 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Front Axle Basic Suspension Sport Suspension Sport Suspension (NAR/EU/RdW) (Mexico) PR Numbers Total toe (wheels not pressed) 10′ ± 10′ 10′ ± 10′ 10′ ± 10′ Camber (in straight-ahead position) -30′...

  • Page 275: Alignment Specified Values For Vehicles With Multi-Link Rear Suspension

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Rear Axle, Front and All Wheel Drive Comfort Suspension Heavy Duty Suspen‐ sion Maximum permissible difference be‐ maximum 30' maximum 30' tween both sides Total toe (at prescribed camber) +20′...
  • Page 276 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Front Axle Sport Suspen‐ Comfort Suspen‐ Heavy Duty Sus‐ Comfort Suspen‐ sion sion pension sion except 18” (India) Wheels (NAR/EU/Rest of World) PR Numbers 2UC+1JC/1JL 2UB+0N4 Total toe (wheels not press‐...

  • Page 277: Vehicle Transverse Inclination, "Zero Position

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Vehicle Transverse Inclination, “Zero Position” If the measured values are outside the allowed tolerances, the cause may be an incorrect vehicle attitude. Vehicles with automatic transmission can lean to one side slightly.

  • Page 278: Front Axle Camber, Correcting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ↓ ← ← Checking (torsion beam rear sus‐ pension). Refer to ⇒ “8.12 Rear Torsion Beam Sus‐ pension Camber, Checking”, page Adjusting (multi-link rear suspen‐ sion). Refer to ⇒...
  • Page 279 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note Correct the camber according to Body Collision only. Camber ♦ corrections are not possible. Moving the subframe can also adjust it. Slide subframe only toward left or right, under no circumstan‐...

  • Page 280: Rear Torsion Beam Suspension Camber, Checking

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 There must be at least 5 mm of free space all around between universal joint -1- and cutout of bulkhead -2-. Tightening Specifications Component Tightening Specification Subframe to body 70 Nm + 180°...

  • Page 281: Rear Torsion Beam Suspension Toe, Checking

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the nut -A-. – Use the Insert Tool - 18mm - T10179- for this. Tighten the nut to 80 Nm using the Insert Tool - 18mm - T10179- .

  • Page 282: Front Axle Toe, Adjusting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Loosen nut -1-. – Turn eccentric bolt -2- until the specified value has been reached. – Tighten the nut again. Tightening Specification Component Tightening Specification Lower transverse link to subframe 95 Nm ♦...

  • Page 283: Basic Setting For Steering Angle Sensor G85

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8.17 Basic Setting for Steering Angle Sensor - G85- If the steering wheel is crooked, the Steering Angle Sensor - G85- basic setting must be checked using the Vehicle Diagnostic Test‐...

  • Page 284: Wheels And Tires

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheels and Tires ⇒ “9.1 Vehicles with Tire Mobility Kit”, page 276 ⇒ “9.2 Tires, Removing”, page 276 ⇒ “9.3 Tires, Mounting”, page 276 ⇒ “9.4 Tire Sealant, Disposing”, page 277...

  • Page 285: Tire Sealant, Disposing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Using the Valve Fitting Tool - VAS6459- -1-, insert a new tire valve. – Remove the valve insert. – Inflate the tire to approximately 3-4 bar (43-58 psi). The tire bead must slip audibly over the lip of the rim when doing this.

  • Page 286: Wheel, Changing And Mounting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel, Changing and Mounting ⇒ “10.1 Wheel, Mounting”, page 278 10.1 Wheel, Mounting WARNING The secure seating of the wheel bolts and the wheels is only ensured if the instructions and checks below are followed.
  • Page 287 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Check whether the wheel bolts can be easily screwed in by hand. The threads of the wheel bolts must not touch the holes in the brake rotor -arrow-.

  • Page 288: Wheel Centering Seat, Protecting Against Corrosion

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel Centering Seat, Protecting against Corrosion Applies to Light-Alloy and Steel Wheels When a wheel is changed, the centering seat should be sprayed with Wax Spray to prevent corrosion between the centering seat and the wheel rim.

  • Page 289: Wheel/Tire Vibration, Causes And Solution

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Wheel/Tire Vibration, Causes and Solution ⇒ “12.1 Vibration Causes”, page 281 ⇒ “12.2 Balancing”, page 281 ⇒ “12.3 Road Test, Performing Before Balancing”, page 282 ⇒ “12.4 Stationary Balancing Machine”, page 282 ⇒...

  • Page 290: Road Test, Performing Before Balancing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.3 Road Test, Performing Before Balanc‐ If a vehicle comes to the workshop with the complaint “vibration”, a road test must be performed before balancing the wheels.
  • Page 291 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note To mount wheel on wheel balancer, use for example Wheel ♦ Centering System Adapter - VAS5271- . This way a 100% centering of the wheel and gentle mounting ♦...

  • Page 292: Hunter Rft33Vag Road Force Touch™ Wheel Balancer Vas6230B4

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Road Test, Performing – Perform a road test after balancing wheel/tire. If a vibration is still detected during the road test, the cause may be due to tolerance in the wheel centering.

  • Page 293: Tire And Wheel Radial And Lateral Run-Out

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the remaining wheel bolts diagonally to approximately 30 Nm. This process centers the wheel properly on the wheel hub. – - Check again whether the imbalance is less than 20 grams using the finish balancer.

  • Page 294: Disc Wheel, Checking Radial And Lateral Run Out

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.8 Wheels and Tires, Checking Radial and Lateral Run-Out with Tire Dial Gauge - VAG1435- Checking Lateral Run-Out – Load the Tire Dial Gauge - VAG1435- approximately 2 mm.

  • Page 295: Matching

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Note the smallest and the largest dial readings. S - Lateral Run-Out H - Radial Run-Out – Compare determined value with specifications in the table. Refer to ⇒...

  • Page 296: Flat Spots In Tires From Standing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note If the radial and lateral run-out value is not exceeded, the ♦ wheel can be balanced to 0 grams. Specifications. Refer to ⇒ page 285 If the radial and lateral run-out lies outside the specified val‐...
  • Page 297 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note Wear spots due to wheel lock are irreparable! Tires with such damage must be replaced. Causes of Flat Spots from Standing ♦ The vehicle stands for several weeks in a location without be‐...

  • Page 298: Special Tools

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Special Tools Special tools and workshop equipment required ♦ Wheel Alignment Comput‐ er - VAG1813F- or VW/Au‐ di approved wheel align‐ ment devices ♦ Brake Pedal Actuator - VAG1869/2- .
  • Page 299 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Open Ring Wrench - 24mm - VAG1332/11- ♦ Brake Pedal Actuator - VAG1869/2- . ♦ Valve Fitting Tool - VAS6459- ♦ Measuring Square - VAS241001- ♦ Crankshaft Holding Fixture - VW801- ♦...

  • Page 300: Steering

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 48 – Steering Vehicles Involved in Collisions, Eval‐ uating For a check list for assessing the suspension on vehicles involved in a collision. Refer to ⇒ “1 Check List, Assessing the Suspension on Vehicles Involved in a Collision”, page 1...

  • Page 301: General Repair Information

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 General Repair Information ⇒ “2.1 Preliminary Information”, page 293 ⇒ “2.2 Steering Gear”, page 293 ⇒ “2.3 Seals and Gaskets”, page 293 ⇒ “2.4 Bolts and Nuts”, page 294 ⇒...

  • Page 302: Bolts And Nuts

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Bolts and Nuts ♦ Loosen and tighten the screw and nut from the covers and housings diagonally. ♦ Do not cant but loosen and tighten especially sensitive parts in diagonal manner in stages, e.g.

  • Page 303: Steering Wheel Airbag

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Steering Wheel Airbag ⇒ “3.1 Overview - Steering Wheel Airbag”, page 295 ⇒ “3.2 Airbag Steering Wheel, Removing and Installing”, page 295 Overview - Steering Wheel Airbag ⇒...
  • Page 304 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing WARNING Before performing work on the electrical system and removing the steering wheel, the following conditions must be met: ♦ Remove the battery ground cable. Refer to ⇒ Electrical Equipment;...
  • Page 305 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Steering wheel bolt 30 Nm + 90° turn ♦ Use a new bolt 3. Steering Wheel Airbag...

  • Page 306: Steering Column

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Steering Column ⇒ “4.1 Overview - Steering Column”, page 298 ⇒ “4.2 Steering Column, Removing and Installing”, page 299 ⇒ “4.3 Steering Column, Handling and Transporting”, page 305 ⇒...

  • Page 307: Steering Column, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Steering Column, Removing and Instal‐ ling Special tools and workshop equipment required ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- Perform the Following...
  • Page 308 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the steering column trim. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments and Covers; Steering Column Trim Panel, Removing and Installing .
  • Page 309 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -1- and remove the footwell trim panel -2-. – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of -arrow-.
  • Page 310 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ® Vehicles with a DSG Transmission and Automatic Transmission – Remove the left steering column bolt. Continuation for All Vehicles – Remove the bolts, the impact bolster, the brake pedal and hold the steering column secure.
  • Page 311 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Secure the steering column with the bolt -1-. – Install the impact bolster, the brake pedal and the bolts -2 and 3-. ® Vehicles with a DSG Transmission and Automatic Transmission –...
  • Page 312 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the bolts in the shown sequence to the tightening specification. – Install the cable guide -1- under the steering column. Tabs -arrow- must engage into guide on both sides.

  • Page 313: Steering Column, Handling And Transporting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Connect the connector -1-. Vehicles with “Keyless Access” Keyless Locking and Starting System – Connect the connector -1-. – Clip the wire into the retainer on the Electronic Steering Col‐...

  • Page 314: Steering Column, Checking For Damage

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Correct Handling and Transport of Steering Column ♦ Transport the steering column with two hands. ♦ Hold the steering column by the upper outer steering column tube and in the area of the upper universal joint.
  • Page 315 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Check whether steering column can be easily adjusted later‐ ally and vertically. 4. Steering Column...

  • Page 316: Overview - Steering Column, Rhd

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Steering Column, RHD Note Welding and alignment work on supporting or wheel carrying suspension components is not permitted. ♦ Always replace self-locking nuts. ♦ Always replace corroded bolts/nuts.
  • Page 317 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- Perform the following: Removing Note On vehicles with an Electronic Steering Column Lock Control Module - J764- , it is secured to the steering column with shear bolts.
  • Page 318 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 WARNING Before starting work on electrical equipment and removing steering wheel, the following conditions must be fulfilled: ♦ The technician must discharge themselves of static elec‐ tricity. This is done by touching grounded metal parts, for example, water lines, heater pipes, metal supports or a workshop hoist.
  • Page 319 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Disconnect the connector -1-. Vehicles with “Keyless Access” keyless locking and starting sys‐ – Disconnect the connector -1-. – Unclip the wire from the retainer on the Electronic Steering Column Lock Control Module - J764- -arrow-.
  • Page 320 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nut -1-. – Remove the pin -2- and remove the entire clip. – Remove the bolt -1- and remove the universal joint -2- from the steering gear.
  • Page 321 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the right bolt -1- and the brake pedal crash bolster -2-. – Remove the bolt on the left side -1- while holding the steering column secure.
  • Page 322 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Secure the steering column with the bolt -1-. – Install the brake pedal crash bolster -2- and secure it with the bolt -1-. Vehicles with a DSG transmission and automatic transmission –...
  • Page 323 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the bolts -1-, -2-, -3- and -4- one after the other to the tightening specification. – Install the cable guide -1- under the steering column.
  • Page 324 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Insert the footwell trim panel -3- and push it downward oppo‐ site the -direction of the arrow-. – Attach the nut -1-. – Insert the entire clip -2- and press the pin all the way in.

  • Page 325: Steering Column, Handling And Transporting

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Specifications Component Tightening Specification Universal joint to steering gear 30 Nm ♦ Use a new bolt Steering column to mounting bracket 20 Nm Steering Column, Handling and Trans‐...

  • Page 326: Steering Column, Checking For Damage

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Incorrect handling of steering column with safety risk The following handling techniques can lead to damage of the uni‐ versal joint bushings, the lower steering column bearing and the steering column: ♦...

  • Page 327: Electromechanical Steering Gear

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Electromechanical Steering Gear ⇒ “6.1 Overview - Electromechanical Steering Gear”, page 319 ⇒ “6.2 Steering Gear, Removing and Installing”, page 320 Overview - Electromechanical Steering Gear Caution...

  • Page 328: Steering Gear, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 7 - Left Wheel Bearing Housing 8 - Nut ❑ 20 Nm + 90° turn ❑ Always replace if removed ❑ M12 x 1.5 ❑ Self-locking 9 - Bolt ❑...
  • Page 329 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Continuation for All Vehicles – Remove the bolts -1- and remove the footwell trim panel -2-. – Remove the bolt -arrow- from the universal joint -1-, and then remove the universal joint in the direction of -arrow-.
  • Page 330 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the hex nut -1- from the right and left coupling rod -3-. – Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
  • Page 331 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -11- and then remove the pendulum support from the transmission. – Secure the subframe. Refer to ⇒ “4.3 Subframe, Securing”, page 11 – Disconnect the connector for the service interval extension to the oil pan.
  • Page 332 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove cable guide from subframe -arrow-. – Unclip all other cable mounting points on steering gear. – Disconnect the connectors -1 and 2- from the steering gear.
  • Page 333 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note the Tightening Sequence for the Steering Gear on Vehicles with Electromechanical Steering Gear: ♦ Thread the bolts -1, 2 and 3- on one after the other by hand.
  • Page 334 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Connect the connectors -1 and 2- so that they audibly click into place. Note Coat the seal on the steering gear with lubricant such as soft ♦...
  • Page 335 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Ball joint to control arm 100 Nm ♦ Use new nuts ♦ Tighten only in curb weight position. Refer to ⇒ “2 Rear Axle Curb Weight (Twist Beam Rear Sus‐...

  • Page 336: Electromechanical Steering Gear, Rhd

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Electromechanical Steering Gear, Overview - Electromechanical Steering Gear, RHD Caution If the universal joint is separated from the Electromechanical steering gear, the following work cannot be performed: These points must be observed since performing these actions could cause irreparable damage.

  • Page 337: Steering Gear, Removing And Installing, Rhd

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 9 - Subframe 10 - Bolt ❑ Note the tightening sequence ⇒ page 329 ❑ 50 Nm + 90° additional turn ❑ Always replace if removed 11 - Right Wheel Bearing Housing Tightening sequence for the steering gear to the subframe ♦...
  • Page 338 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 VAS6931- Removing – Disconnect the battery. Refer to ⇒ Rep. Gr. 27 ; Battery; Bat‐ tery, Disconnecting and Connecting . – Remove the nut -1-. – Remove the pin -2- and remove the entire clip.
  • Page 339 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the exhaust system bracket from the subframe -arrows-. – Remove the steering gear bolts -9- and -10-. – Remove the bolts -11- and then remove the pendulum support from the transmission.
  • Page 340 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the bolts -5- and -6- and slightly lower the subframe using the Engine and Gearbox Jack - VAS6931- . Pay atten‐ tion the electrical wiring while doing this.
  • Page 341 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Set the steering gear down as illustrated. Avoid damage to the control module -1-. Installing Install in reverse order of removal. – If applicable, always make sure the intermediate plate -1- is installed between the subframe -2- and the body.
  • Page 342 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Note the tightening sequence for the steering gear on vehicles with Electromechanical steering gear: ♦ Pre tighten the bolts -10- and -9- after each other by hand.
  • Page 343 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Tie rod end to wheel bearing housing 20 Nm + 90° additional turn ♦ Use new nut Universal joint to steering gear 30 Nm ♦...

  • Page 344: Electromechanical Steering Gear, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Electromechanical Steering Gear, Servicing ⇒ “8.1 Overview - Electromechanical Steering Gear”, page 336 ⇒ “8.2 Tie Rod, Removing and Installing”, page 337 ⇒ “8.3 Tie Rod End, Removing and Installing”, page 339 ⇒...

  • Page 345: Tie Rod, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 7 - Power Steering Gear ❑ Allocation. Refer to the Parts Catalog. ❑ Removing and installing. Refer to ⇒ “6.2 Steering Gear, Removing and Installing”, page 320 8 - Left Tie Rod End ❑...
  • Page 346 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove tie rod. Torque Wrench Insert - Open Jaw - VAG1923- Torque Wrench 1332 40-200Nm - VAG1332- Note If corrosion, damage, wear-out or first signs of soiling on steer‐...

  • Page 347: Tie Rod End, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten the tie rod. Torque Wrench Insert - Open Jaw - VAG1923- Torque Wrench 1332 40-200Nm - VAG1332- – Slightly grease the sealing surface of the bellow to the tie rod with Grease - G 052 168 A1- (from the repair kit, from Fuchs Renolit JP1619).

  • Page 348: Boot, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Raise the vehicle. – Remove the wheel. – Loosen nut -1-. – Mark the position of the tie rod end on the tie rod. – Loosen the nut -2- from the tie rod end, but do not remove it.
  • Page 349 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing Note If the boot is faulty, moisture and dirt will penetrate into steering ♦ gear. There must be a noticeable grease film present on steer‐...

  • Page 350: Checking Play, Fastening And Joint Boots Of Tie Rod Ends

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Slide the boot -2- onto the tie rod -1- as illustrated. – Secure spring clamp on boot using Hose Clip Pliers - VAG1275A- . – Slightly grease the sealing surface of the boot to the steering gear housing with Grease - G 052 168 A1- (from the repair kit, from Fuchs Renolit JP1619).

  • Page 351: Tie Rod End Allocation

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following – Check left tie rod for dimension “a” and adjust if necessary. Dimension -a- = 376.6 ± 1 mm Also check new tie rods for dimension “a” before installing and adjust if necessary.

  • Page 352: Hydraulic Power Steering

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Hydraulic Power Steering ⇒ “9.1 Overview - Hydraulic Power Steering”, page 344 ⇒ “9.2 Power Steering Gear, Removing and Installing”, page 344 Overview - Hydraulic Power Steering ⇒...
  • Page 353 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Shop Crane - Drip Tray - VAS6208- Perform the Following Removing – Turn the steering wheel in the straight position and remove the ignition key so that the steering wheel lock engages.
  • Page 354 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Vehicles with a 2.5L Engine – Clamp off suction and return hose on the power steering fluid reservoir. Hose Clamps - Up To 25mm - 3094- Continuation for All Vehicles –...
  • Page 355 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Loosen the nut from the tie rod end, but do not unscrew yet. Caution To protect the thread, screw the nut on the pin a few turns.
  • Page 356 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Place the Engine and Gearbox Jack - VAS6931- -1- under the subframe. – Remove the bolts -5 and 6- and lower the subframe using the Engine and Gearbox Jack - VAS6931- .
  • Page 357 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Expansion Hose with Strap, Vehicles with 2.5L Engine ♦ The strap recess -1- on the expansion hose must be supported by the steering gear -arrow-. ♦ The strap -2- on the return hose must be supported on the expansion hose.
  • Page 358 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Component Tightening Specification Universal joint to steering gear 30 Nm ♦ Use a new bolt Union nut, pressure/return line to the steering gear 32 Nm Exhaust system bracket to subframe .

  • Page 359: Hydraulic Power Steering Gear, Servicing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Hydraulic Power Steering Gear, Servicing ⇒ “10.1 Overview - Power Steering Gear”, page 351 ⇒ “10.2 Tie Rod, Removing and Installing”, page 352 ⇒ “10.3 Tie Rod End, Removing and Installing”, page 354 ⇒...

  • Page 360: Tie Rod, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 8 - Left Tie Rod End ❑ Identified with “B” ⇒ Fig. ““”“ , page 353 ❑ Removing and installing. Refer to ⇒ “10.3 Tie Rod End, Removing and Installing”, page 354 ❑...
  • Page 361 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Make sure the correct tie rod end is installed on each side. I - Right tie rod end identified with an “A” II - Left tie rod end identified with a “B”...

  • Page 362: Tie Rod End, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Tighten new clamp using Locking Pliers - VAS6199- to the extent depicted in the illustration. – Install the front wheel and tighten. Refer to ⇒ “2 Wheel Installation Tightening Specifications”, page 237 –...

  • Page 363: Boot, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Make sure the correct tie rod end is installed on each side. I - Right tie rod end identified with an “A” II - Left tie rod end identified with a “B”...
  • Page 364 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 While Doing this, No Dirt Must Enter the Steering Gear through the Faulty Boot. – Open the clamps. – Remove the boot from the steering gear and the tie rod.

  • Page 365: Checking Play, Fastening And Joint Boots Of Tie Rod Ends

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Tightening Specifications Component Tightening Specification Tie rod end to tie rod 70 Nm 10.5 Checking Play, Fastening and Joint Boots of Tie Rod Ends – With vehicle raised (wheels hanging free), check play by mov‐...

  • Page 366: Tie Rod End Allocation

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 10.7 Tie Rod End Allocation I - Right Tie Rod End Is Identified with -A- II - Left Tie Rod End Is Identified with -B- Rep. Gr.48 - Steering...

  • Page 367: Power Steering Pump, 4-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Power Steering Pump, 4-Cylinder Gasoline Engine ⇒ “11.1 Overview - Power Steering Pump ”, page 359 ⇒ “11.2 Power Steering Pump, Removing and Installing ”, page 360 11.1...

  • Page 368: Power Steering Pump, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 1 - Bracket 2 - Bushing ❑ Drive the bushing back slightly to install the power steering pump. 3 - Bolt ❑ 22 Nm 4 - Pressure Line ❑...
  • Page 369 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Perform the Following Removing WARNING For all repair work, especially in the engine compartment due to the tight working conditions, observe the following: ♦ Route lines of all types (for example for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake flu‐...
  • Page 370 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove bolts -arrows- and remove power steering pump -1- from retainer. Installing Install in reverse order of removal. Note the following: Note Replace the gaskets and seals.

  • Page 371: Power Steering Pump, 5-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Power Steering Pump, 5-Cylinder Gasoline Engine ⇒ “12.1 Power Steering Pump, Checking Delivery Pressure ”, page 363 ⇒ “12.2 Overview - Power Steering Pump ”, page 366 ⇒...
  • Page 372 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nut -1- and the pressure line from the power steering pump. – Mount the Power Steering Test Unit - VAG1402- and the adapters as illustrated.
  • Page 373 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the Hose Clamps - Up To 25mm - 3094- from the intake hose. Hose Clamps - Up To 25mm - 3094- Make sure the lever on the pressure gauge is in position -1-.

  • Page 374: Overview - Power Steering Pump

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.2 Overview - Power Steering Pump Power steering pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test.

  • Page 375: Power Steering Pump, Removing And Installing

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 12.3 Power Steering Pump, Removing and Installing Special tools and workshop equipment required ♦ Hose Clamps - Up To 25mm - 3094- ♦ Torque Wrench 1331 5-50Nm - VAG1331-...
  • Page 376 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 – Remove the nut -1- and the pressure line from the power steering pump. – Open the spring clamp and remove the suction hose -2- from the power steering pump.

  • Page 377: Overview - Hydraulic Lines, 4-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Hydraulic Lines, 4-Cylinder Gasoline Engine 1 - Reservoir 2 - Clamp 3 - Return Hose 4 - Steering Gear 5 - Extension Hose ❑ For vehicles with man‐...
  • Page 378 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Expansion Hose Routing on the Automatic Transmission -arrows- Rep. Gr.48 - Steering...

  • Page 379: Overview - Hydraulic Lines, 5-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Hydraulic Lines, 5-Cylinder Gasoline Engine 1 - Power Steering Pump 2 - Clamp 3 - Suction Hose 4 - Clamp 5 - Reservoir 6 - Clamp...
  • Page 380 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Expansion Hose Routing on the Automatic Transmission -arrows- Rep. Gr.48 - Steering...

  • Page 381: Overview - Power Steering Fluid Reservoir, 4-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Power Steering Fluid Reservoir, 4-Cylinder Gasoline En‐ gine 1 - Cap with Dipstick ❑ Power steering, check‐ ing fluid level. Refer to ⇒ “17 Power Steering, Checking Hydraulic Oil Level”, page 375...

  • Page 382: Overview - Power Steering Fluid Reservoir, 5-Cylinder Gasoline Engine

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Overview - Power Steering Fluid Reservoir, 5-Cylinder Gasoline En‐ gine 1 - Cap with Dipstick ❑ Power steering, check‐ ing fluid level. Refer to ⇒ “17 Power Steering, Checking Hydraulic Oil Level”, page 375...

  • Page 383: Power Steering, Checking Hydraulic Oil Level

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Power Steering, Checking Hydraulic Oil Level Perform the Following – Remove the cap from the reservoir. – Wipe the dipstick off with a clean cloth. – Install the cap hand-tight, then remove it again and check the fluid level.

  • Page 384: Steering System, Bleeding And Checking For Leaks

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Steering System, Bleeding and Checking for Leaks ⇒ “18.1 Power Steering System, Bleeding”, page 376 ⇒ “18.2 Steering System, Checking for Leaks”, page 376 18.1 Power Steering System, Bleeding –...

  • Page 385: Special Tools

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Special Tools Special tools and workshop equipment required ♦ Puller - Ball Joint - 3287A- ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...
  • Page 386 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hose Clip Pliers - VAG1275A- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Open Ring Wrench - 24mm - VAG1332/11- ♦ Locking Pliers - VAS6199- Rep. Gr.48 - Steering...
  • Page 387 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦ Engine and Gearbox Jack - VAS6931- 19.
  • Page 388 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hose Clamps - Up To 25mm - 3094- ♦ Power Steering Test Unit - VAG1402- ♦ Power Steering Test Unit - Adapter - VAG1402/2- ♦ Power Steering Test Unit -...
  • Page 389 Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 ♦ Hose Clamps - Up To 25mm - 3094- ♦ Puller - Ball Joint - T10187- ♦ Torque Wrench 1331 5-50Nm - VAG1331- ♦ Torque Wrench 1332 40-200Nm - VAG1332- ♦...

  • Page 390: Revision History

    Jetta 2011 ➤ , Jetta 2013 ➤ Suspension, Wheels, Steering - Edition 08.2015 Revision History DRUCK NUMBER: K0059071000 Fac‐ Edit Feed Notes Quality tory Edi‐ Type back Checke Edi‐ tion d By tion 08.2 10/1 Fac‐ Added a couple of notes.

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