Table of Contents
Advertisement
Quick Links
Bennett Horizon 2.1 Series
2400 Series Remote & Self-Contained Dispensers
Installation Manual
127191 Rev A 2/13/18
Only Trained Personnel May Work on This Equipment
READ THIS MANUAL
This manual has important information for safe installation and operation of this equipment. Read and understand
this manual before applying power. Keep this manual and tell all service personnel to read this manual. If you do not
follow the instructions, you can cause bodily injury, death, or damage to the equipment.
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
sales@bennettpump.com ~ www.bennettpump.com
Advertisement
Table of Contents
Related Manuals for Bennett Horizon 2422FS-1 Series
Summary of Contents for Bennett Horizon 2422FS-1 Series
- Page 1 Keep this manual and tell all service personnel to read this manual. If you do not follow the instructions, you can cause bodily injury, death, or damage to the equipment. Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310...
- Page 2 The material included in this installation manual is accurate at the date of publication. The intent of this manual is to assist. If further assistance is required, please contact the Bennett Technical Service Department at 1-800-423-6638. Bennett Marketing Services can be contacted by mail, facsimile, telephone or e-mail at the locations specified below: Bennett Pump Company...
- Page 3 PCI SSC or the payment brand participates. Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310...
- Page 4 Page Intentionally Left Blank Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...
-
Page 5: Table Of Contents
Bennett Horizon 2.1 Series Installation Manual Table of Contents Table of Contents PCI SSC Legal Terms and Conditions Safety Instructions Introduction Related Documents ........................................1 Power Requirements ........................................1 Environmental Requirements ....................................1 Dimensions ............................................1 Codes and Standards ........................................1 Recommended Equipment and Materials ................................ - Page 6 Table of Contents Table of Contents Final Installation Checklist Information Resources Horizon 2 Site Audit Report Bennett Limited Warranty for Product Installed in the United States – Pacific & Horizon 2.1 Series Bennett International Limited Warranty for Dispensers and Pumps...
-
Page 7: Safety Instructions
You must have training in the installation, service, or maintenance of this equipment (dispenser, pump, console, control box, or submerged pump) before working on it. Maintenance repairs must be done by authorized personnel only. Warranty work may only be performed by Bennett certified technicians. - Page 8 Environmental Standards® Health, Safety, Security & Environment (HSSE) policies. Note: Bennett Pump highly recommends all technicians observe HSSE policies defined by the supplier. Bennett Pump does not impose any restrictions or additional requirements contained in Environmental Standards® Health, Safety, Security & Environment (HSSE) policies.
-
Page 9: Introduction
Please refer to the original manufacturer’s installation instructions for proper installation for aboveground and underground liquid storage systems, shear valves, hoses, and breakaways. Related Documents Bennett 515 Pump Controller Installation & Service Manual ---------------------------------------------Part# 105022 Bennett 919 Electronics Technical Manual ----------------------------------------------------------------Part# 135444 ... -
Page 10: Recommended Equipment And Materials
Bennett Horizon 2.1 Series Installation Manual Introduction Introduction Recommended Equipment and Materials IMPORTANT: Any alternative fuel dispenser must only use UL (Underwriters’ Laboratories, Inc.) Listed equipment (hoses, nozzles, shear valves, filters, pipe sealants, and breakaways) for fueling. Anchor Bolts ... -
Page 11: Abbreviations And Acronyms
Bennett Horizon 2.1 Series Installation Manual Introduction Introduction Abbreviations and Acronyms Term Description Alternating Current America Petroleum Institute Direct Current Dispenser Identification Number An ethanol/gasoline blend containing 51% to 83% ethanol Environmental Protection Agency Hertz International Fire Code National Electrical Code... -
Page 12: Determining The Number Of Product Supply Pipes Needed
Bennett Horizon 2.1 Series Installation Manual Introduction Introduction Determining the Number of Product Supply Pipes Needed Determine the dispenser’s model number from the serial tag located on side 1 inside the unit on the deck. Locate the model number in the table below to determine the number of product pipes required. -
Page 13: General Installation
When a new dispenser is attached to an old aboveground installation, the tanks should be cleaned and tested for leaks. Any water accumulation in the tank must be removed. Bennett Pump is not responsible for any damage to the dispenser or for improper operation due to accidents, abuse, or faulty installation. We highly recommend installing new wires in the underground metal conduits to validate the equipment warranty. -
Page 14: Dispenser Mounting Instructions
When a new dispenser is attached to an old underground installation, the tanks should be cleaned and tested for leaks. Any water accumulation in the tank must be removed. Bennett Pump is not responsible for any damage to the dispenser or for improper operation due to accidents, abuse, or faulty installation. We require installing new wires in the underground metal conduits to validate the equipment warranty. -
Page 15: How To Lift And Transport The Horizon 2.1 Series - Preferred Method
Bennett Horizon 2.1 Series Installation Manual General Installation General Installation How to Lift and Transport the Horizon 2.1 Series – Preferred Method WARNING: LIFTING HEAVY EQUIPMENT CAN BE HAZARDOUS. USE PROPER LIFTING EQUIPMENT CAPABLE OF LIFTING MORE THAN 2000 POUNDS. STAND CLEAR FROM DISPENSER WHEN LIFTING AND LOWERING. -
Page 16: How To Lift And Transport The Horizon 2.1 Series - Alternate Method
Bennett Horizon 2.1 Series Installation Manual General Installation General Installation How to Lift and Transport the Horizon 2.1 Series – Alternate Method WARNING: LIFTING HEAVY EQUIPMENT CAN BE HAZARDOUS. USE PROPER LIFTING EQUIPMENT CAPABLE OF LIFTING MORE THAN 2000 POUNDS. STAND CLEAR FROM DISPENSER WHEN LIFTING AND LOWERING. -
Page 17: Footprint For 2400 Model / Suction Standard Flow Rates
Use ½” [13 mm] or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Shims (metal only) should only be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is “Not” covered under Bennett limited warranty. NOTES: Subject to change without notice Some options not available on all models Dispenser inside sump opening is 12.5”... - Page 18 Bennett Horizon 2.1 Series Installation Manual General Installation General Installation Figure 5 - 2400 Suction Standard Footprint...
-
Page 19: Footprint For 2400 Model / Remote Standard Flow Rates
Use ½” [13 mm] or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Shims (metal only) should only be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is NOT covered under Bennett Limited Warranty. NOTES: Subject to change without notice Some options not available on all models Dispenser inside sump opening is 12.5”... - Page 20 Bennett Horizon 2.1 Series Installation Manual General Installation General Installation Figure 6 - 2400 Remote Standard Footprint...
-
Page 21: Piping Installation
The dispenser must be mounted on a concrete foundation. Do not pour concrete around the product pipes or electrical conduit. The use of a UL approved containment sump designed for the Bennett Dispenser Model used is highly recommended. Follow the containment sump manufacture’s installation instructions for proper installation. If no containment sump is used, fill the sump area with clean sand or pea gravel as far up the product pipe as possible once installation is complete. - Page 22 Bennett Horizon 2.1 Installation Manual Piping Installation Piping Installation Swing joints or flex pipe must be used at the ends of the horizontal pipe between the dispenser and the tank as shown in Figure 9. These joints prevent leaks that might develop through ground movement from settling of the tank, frost heaving of the ground or pump island settling.
- Page 23 Bennett Horizon 2.1 Installation Manual Piping Installation Piping Installation Piping Installation Flex pipe must be used at the ends of the horizontal pipe between the dispenser and in the supply line at the tank directly underneath the dispenser the tank as shown in Figure 8. These joints prevent leaks which might develop through ground movement from settling of the tank, frost heaving of the ground or pump island settling.
- Page 24 Bennett Horizon 2.1 Installation Manual Piping Installation Piping Installation Shear Valve Installation for Remote Dispensers Note: Customer supplied unions used must be Underwriters (U.L.) Listed for use with flammable fluids. Note: Use only UL Listed rigid metal conduit and Underwriters (U.L.) Listed Sealing Fittings with Conductor Seals.
-
Page 25: Wiring Installation
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Determining the Number of Wires Required Determine the wires needed in each step and add the number of wires from each step together to determine the total number of wires required. - Page 26 RS-485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication circuit. Due to the risk of noise causing possible problems with communication, Bennett highly recommends the use of twisted wires, but does not require it. Note: Belden shielded cable is accepted but the “drain”...
-
Page 27: General Wiring Requirements
Warranty requirements. Check with Federal, State, and Local Codes for conduit use in your area. Bennett recommends rigid metal conduit. Use only stranded wire with listed gas and oil resistant insulation. Do not use wire smaller than listed on the Bennett wiring diagrams. -
Page 28: Beginning The Wiring Process
Instructions for Earth Grounding Equipment WARNING: FAILURE TO PROPERLY GROUND THE EQUIPMENT CAN CAUSE INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID THE BENNETT LIMITED WARRANTY. WARNING: ABSOLUTELY NO DAISY CHAINING COMMUNICATION DATA WIRES, ORANGE AND YELLOW 18 AWG. DAMAGE TO THE CONTROL CONSOLE MAY RESULT. -
Page 29: Rules To Ensure Proper Operation
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Rules to Ensure Proper Operation Each remote dispenser uses one 120V/240V or 50/60 Hz circuit for dispenser power. Put no more than two Horizon 2.1 dispensers on a circuit breaker (for Electronic Power). -
Page 30: Connecting Pump Motor Power For Self-Contained Pumps
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Connecting Pump Motor Power for Self-Contained Pumps Self-contained dispensers have the pump motor mounted in the lower hydraulic area. The power is passed to the pump motor using the pump motor relay located in the electronic enclosure. Connect the 120 or 240VAC motor circuit to the dispenser terminal strip. -
Page 31: Data Communication Wiring
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Wiring Self-Contained Motor Circuits Directly to Power Distribution Board Note: The color of the wire followed by the terminal number. Model Number Product Product Product Product 2422 or 2424 Circuit - Red 14ga. - Page 32 Current Loop Fuel Wire Termination: (Current Loop Personality Module TS1 & TS2) IMPORTANT Current Loop communication to the Bennett 515 box does not require jumpers set. Connect 1 Orange 18ga. wire directly to the Current Loop Personality Module TS1, Terminal 1 or to the optional J-Box at Terminal 19 for side 1 positive connection.
-
Page 33: Installing The Wire Separator
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Installing the Wire Separator CAUTION: Data wires (two 18-gauge per fueling position) are dedicated to a particular fueling position. To prevent damage to the electronic circuit boards, do not mix the data wires, or connect those to any other data wires. -
Page 34: Dispenser Start-Up
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Dispenser Start-Up DANGER: FIRE, EXPLOSION, INJURY OR DEATH WILL OCCUR IF FUEL VAPORS ARE PRESENT. MAKE SURE THERE ARE NO VAPORS PRESENT BEFORE STARTING THIS PROCEDURE. CAUTION: To prevent damage to the dispenser, follow the proper start-up procedures. - Page 35 Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Checking the Submersible Pump Motor Circuit WARNING: TO PREVENT INJURY, MAKE SURE IMPACT VALVES AND SUBMERGED PUMP BREAKERS ARE OFF. For Remote Dispensers Put the Product A pump handle in the ON position and select Product A. The dispenser display will reset. Use a voltmeter to verify 115 or 230 Volts AC on Terminal 9 of the terminal block.
-
Page 36: Replace The Safety Covers
Bennett Horizon 2.1 Series Installation Manual Wiring Installation Wiring Installation Replace the Safety Covers WARNING: ALL COVERS MUST BE RETURNED TO THEIR DESIGNED LOCATIONS OR THE DISPENSER WILL BE UNSAFE TO OPERATE AND THE WARRANTY ON THIS UNIT WILL BE VOIDED. -
Page 37: Wiring Diagrams
Bennett Horizon 2.1 Series Installation Manual Wiring Diagrams Wiring Diagrams Current Loop Communication Note: The following wiring diagram (127537-P4274s1 Rev E) can also be found in the electronic enclosure or on the CD-ROM/USB located inside the dispenser’s electrical enclosure. Figure 17 - Current Loop Communication Wiring Diagram... -
Page 38: Generic Current Loop Communication
Bennett Horizon 2.1 Series Installation Manual Wiring Diagrams Wiring Diagrams Generic Current Loop Communication Note: The following wiring diagram (132418-P4274s6 Rev E) can also be found in the electronic enclosure or on the CD-ROM/USB located inside the dispenser’s electrical enclosure. -
Page 39: Rs-485 Communication
Bennett Horizon 2.1 Series Installation Manual Wiring Diagrams Wiring Diagrams RS-485 Communication Note: The following wiring diagram (127539-P4274s3 Rev E) can also be found inside the electronic head or on the CD-ROM/USB located inside the dispenser’s electrical enclosure. Figure 19 - RS-485 Communication Wiring Diagram... -
Page 40: Wiring Diagram Notes
Bennett Horizon 2.1 Series Installation Manual Wiring Diagrams Wiring Diagrams Wiring Diagram Notes Note: The following wiring diagram (127541-P4274s5 Rev E) can also be found inside the electronic head or on the CD-ROM/USB located inside the dispenser’s electrical enclosure Figure 20 - Communication Wiring Diagram Notes... - Page 41 Use 3 wire shielded cable or 3 wires together for the card reader RS-485 communications ☐ circuit. (Bennett highly suggests that these should be twisted at least 3 times per foot.) Use 3 wire shielded cable or 3 wires together for the fuel RS-485 communications circuit.
- Page 42 Bennett Horizon 2.1 Series Installation Manual Information Resources Information Resources Professional and Trade Association Links American Petroleum Institute (API): http://www.api.org American Society of Testing and Materials (ASTM): http://www.astm.org Fiberglass Tank and Pipe Institute (FTPI): http://www.fiberglasstankandpipe.com NACE International - The Corrosion Society: http://www.nace.org...
- Page 43 Was the Bennett Warranty statement reviewed with the station Manager / Owner? Name of Owner / Manager? Were all Bennett Installation Instructions followed per our Horizon 2.1 Series Installation Manual (127191)? If not, please describe, in detail, anything out of the ordinary on the back of this page.
- Page 44 Horizon 2.1 Site Audit Report Horizon 2 Site Audit Report Exceptions to Bennett Installation Instructions: Please list anything out of the ordinary or worth mentioned that may affect the safety or dispensing of the installed equipment. If there were any confusing instructions in our Installation Manual or start-up procedure please add your comments here.
- Page 45 Bennett Horizon 2.1 Series Installation Manual...
- Page 46 Bennett Horizon 2.1 Series Installation Manual Horizon 2.1 Site Audit Report...
- Page 47 Bennett Horizon 2.1 Series Installation Manual Horizon 2.1 Site Audit Report Page Intentionally Left Blank...
- Page 48 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...