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Bennett Horizon 2200 Series Installation Manual

With 96d electronics
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Horizon 2200 Series
READ THIS BOOK
This book has important information for safe
installation and operation of this equipment.
Read and understand this book before applying
power.
Keep this book and tell all service
personnel to read this book. If you do not follow
the instructions, you can cause bodily injury,
death or damage to the equipment.
For new books, FAX to:
BENNETT MARKETING SERVICES
(231)799-6202
or visit our web page at:
http://www.bennettusa.com
Installation Manual
Includes Instructions For:
Self-Contained
High Hose
Single Sided
Vapor Recovery
© 1999 BENNETT
PRINTED IN U.S.A.
with 96D Electronics
Remote
Low Hose
Dual Sided
101073 Rev B, 3/99

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  • Page 1 Horizon 2200 Series with 96D Electronics Installation Manual READ THIS BOOK This book has important information for safe installation and operation of this equipment. Includes Instructions For: Read and understand this book before applying power. Keep this book and tell all service personnel to read this book.

  • Page 2: Table Of Contents

    How to Calibrate the SB-100 Meter ......................... 28 Specification Sheets ............................29 Warranty Registration Card..........................30 Bennett Warranty........................Inside Back Cover NOTICE This equipment generates and uses radio frequency energy. If not installed and used properly, i.e., in strict accordance with the instructions in the manual, it may cause interference to radio communications.

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS WARNING ADVERTISSEMENT ADVERTEÑCIA For the safe installation of this equipment, read and understand all warning and cautions. Look for these warnings: “DANGER” means: If you do not follow the instructions, severe injury or death will occur. “WARNING” means: If you do not follow the instructions, severe injury or death can occur. “CAUTION”...

  • Page 4: Introduction

    INTRODUCTION All of the dispensers shown in this book can be operated in the “Stand Alone” mode (no control console), The 2200 Series is available with 1 or 2 Products, Self-contained or Remote dispenser. It is also available in a High hose or Low hose version.

  • Page 5: General Installation Information

    GENERAL INSTALLATION INFORMATION foundation. Do not pour concrete around the IMPORTANT product pipes or electrical conduit. After installation is completed, fill this area with clean sand or dirt as Examine the shipment immediately upon arrival to far up the product pipe as possible. Use water to make certain there has been no damage or loss in pack the sand in place.

  • Page 6: Self-Contained 27" Base

    For information and requirements on the tank. See Figure 4. These joints prevent above-ground tank installations with Bennett leaks which might develop through ground self-contained dispensers, see page 4A. movement from settling of the tank, frost heaving of the ground or pump island settling. The joint...
  • Page 7 SELF CONTAINED WITH ABOVE GROUND TANK INSTALLATION Bennett self contained dispensers can be used with above ground tank installations if the following requirements are met: An Underwriters (U.L.) Listed Pressure Regulating Valve designed for under-the-pump mounting is installed for each pumping unit according to the valve manufacturer’s instructions.
  • Page 8 101073 Rev. B, 3/99...
  • Page 9 FILL PIPE VENT PIPE If the Fill pipe is used for the insertion of a gauge stick The tank must be vented in accordance with the rules to determine the amount of fuel in the tank, it is of the National Board of Fire Underwriters. It is important the pipe be in a straight vertical position.
  • Page 10 Figure 6 - 2200 Series Remote 101073 Rev. B, 3/99...
  • Page 11 Figure 7 - 2200 Series Self-Contained 101073 Rev. B, 3/99...
  • Page 12 HOW TO TRANSPORT THE 2200 SERIES PREFERRED METHOD FOR HIGH HOSE Figure 8 101073 Rev. B, 3/99...
  • Page 13 PREFERRED METHOD FOR LOW HOSE Figure 9 101073 Rev. B, 3/99...

  • Page 14: Wiring Instructions

    READ UNDERSTAND or damage will result. DISCUSSION OF RC NETWORKS. Use only Bennett RC Network and varistor device for suppressing relay contacts and coils. Contact Bennett Order Entry to order. Termination of Field Wiring for Pump Motor Power of Remote Dispensers Product A: N.O.

  • Page 15: Rc Networks

    an AC voltage spike as high as 1500 VAC which can CAUTION: Use a separate circuit breaker for each pump motor. Make sure the pump motor affect electronic systems. is never on the same circuit breaker as any other power circuit for the dispenser. RC Networks must also be used on motor relay contacts to suppress the noise from the arc and noise spikes that are caused by the relays opening and...

  • Page 16: Instructions For Earth Grounding The Equipment

    INSTRUCTIONS FOR EARTH GROUNDING THE EQUIPMENT WARNING: Failure to properly ground the equipment can cause injury or damage to the equipment. This product must be properly grounded. Each dispenser requires a 12-gauge earth ground wire. Grounding provides a path of least resistance for electric current to reduce the risk of electric shock. Grounding is required to protect the dispenser from external electrical noise generating devices.
  • Page 17 Figure 10A - 2211 Series Remote 101073 Rev. B, 3/99...
  • Page 18 Figure 10B - 2212 Series Remote 101073 Rev. B, 3/99...
  • Page 19 Figure 10C - 2222 Series Remote 101073 Rev. B, 3/99...
  • Page 20 Figure 10D - 2224 Series Remote 101073 Rev. B, 3/99...
  • Page 21 Figure 11A - 2211 Series Self-Contained 101073 Rev. B, 3/99...
  • Page 22 Figure 11B - 2212 Series Self-Contained 101073 Rev. B, 3/99...
  • Page 23 Figure 11C - 2222 Series Self-Contained 101073 Rev. B, 3/99...
  • Page 24 Figure 11D - 2224 Series Self-Contained 101073 Rev. B, 3/99...

  • Page 25: Field Wiring & Conduit Installation

    FIELD WIRING & CONDUIT INSTALLATION All field wiring must be routed through wire clips as shown in Figure 12. WARNING: Do not leave extra wire length when routing the field wiring. Figure 12 101073 Rev. B, 3/99...
  • Page 26 The Customer must supply field conduit as shown in Figure 13. Figure 13 - All 2200 Series 101073 Rev. B, 3/99...
  • Page 27 HOW TO INSTALL AND POT ELECTRICAL WIRING FOR A BENNETT DISPENSER 1. Install field conduit to factory conduit following guidelines set-up in NEC (NFPA- 70) along with any state and local codes. 2. Pull field wiring through conduit and into head allowing 60 inches of extra wire.

  • Page 28: Dispenser Start-Up And Checklist

    DISPENSER START-UP AND CHECKLIST DANGER: Fire, explosion, injury or death will the unit. occur if fuel vapors are present. Make sure 1. Use a voltmeter to verify 120 or 240 Volts AC only there are no vapors present before starting at HOT Terminal in the Electronic Head.
  • Page 29 CHECK THE PUMP MOTOR CIRCUIT: F o r R e m o t e For Self-Contained Dispensers: NOTE: If the lower door on the pulley side of the WARNING: To prevent injury, make sure unit is off, replace the door and lock it. impact valves submerged...

  • Page 30: How To Calibrate The Sb-100 Meter

    HOW TO CALIBRATE THE SB-100 METER The Bennett SB-100 Meter is built to maintain accurate measurement under normal operating conditions. The meter is a high precision metering instrument, which contains rods and pistons, which require a break in period. The meter is calibrated at the factory using a solvent for safety purposes, and must be calibrated after it has been installed.

  • Page 31: Specification Sheets

    SPECIFICATION SHEET POWER REQUIREMENTS AC Power Input, Electronic ..............120 VAC, 60 Hz. at 240W......................240 VAC, 50 Hz. at 240W. NOTE: Self-Contained dispenser motors are set at the factory at 120V. ENVIRONMENTAL REQUIREMENTS Operating Temperature Range: ..................+40°C Humidity: ......................0-95% condensing DIMENSIONS 2200-L Low Hose..............*27”...

  • Page 32: Warranty Registration Card

    WARRANTY REGISTRATION Figure 18 is an example of an equipment Warranty Registration Card. Each piece of Bennett equipment is registered at the factory. This card assures the owner of complete WARRANTY STATUS registration. Return the completed equipment Warranty Registration Card to BENNETT, 1218 E. Pontaluna Road, Spring Lake, MI 49456 within five (5) working days of installation.
  • Page 33 Bennett Limited Warranty may apply to these products. For a copy of the current Bennett Limited Warranty, please contact Bennett Marketing Services and request a copy specifying the model number of the product and the country in which the product is installed.
  • Page 34 The material included in this Installation Manual is accurate at the date of publication. The intent of this manual is to assist. If further assistance is required, please contact the Bennett Technical Service Department at 1-800-4-BENNET (1-800-423-6638). 1218 E. Pontaluna Road Spring Lake, MI 49456 101073 Rev.

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