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INSTRUCTIONS FOR ASSEMBLY, OPERATION AND MAINTENANCE Control unit/electric components for KESSEL backwater pumping station for wastewater containing sewage Pumpfix ® F Standard/Comfort Product advantages Control unit splashwater-proof IP 54 Plug connections for very straight- forward installation Does not have to be opened for in-...
Table of contents ......................Page Safety instructions ......................Page 1. General Mounting the control unit on the wall..........Page Cable connection ................Page 2. Electrical connection 2.2.1 Standard .................... Page 2.2.2 Comfort ....................Page Probe/motor installation ..............Page External signal generator ..............Page Potential-free switch contact ..............
Prior to carrying out any work on the system, the operator and the responsible technical per- sonnel must carefully read and heed these installation and operating instructions. The installation of the KESSEL automatic backwater valve for wastewater with sewage Pumpfix F is described in the separate in- ®...
2.1 Mounting the control unit on the sed, make sure they are protected from ver- wall min bites. A suitable protective sheathing can be obtained through KESSEL custo- The control unit must be installed dry mer services. and frostproof, preferably in the house, where any alarms that are given can be seen or heard.
2. Electrical connection 2.8. Connection diagram Standard control unit 2.4 External signal generator The external signal generator (order no. 20162) for transmitting the acoustic warning to other rooms can be connected if required. 2.5 Potential-free switch contact As an option, an additional board with a potential-free contact (order no.
3. Putting the Standard unit into operation 3.1 Control unit a) Control unit housing The control unit does not have to be b) Screwed sealing plug opened for initial operation. The batteries included in the scope of sup- c) Mains cable ply are already connected and are activa- d) Brief operating instructions ted the first time the unit is connected to...
4. Operating the Standard control unit signal. If the “Pump” key is not pressed can be adjusted by pressing the “Alarm” within 20 seconds of selection being key. Every time the key is pressed, the 4.4 Settings Configuration is only possible in mains made, configuration mode is quit auto- operating mode is changed (see table).
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5. Fault detection Standard control unit The KESSEL control unit detects faults during power up and during operation, allowing them to be remedied easily. 5.1 Problems with mains operation: Power-LED flashing, Battery is missing or faulty Remove the mains plug, connect...
6. Putting the Comfort unit into operation 6.1 Control unit The control unit does not have to be opened for initial operation. The batteries included in the scope of sup- ply are already connected and are activa- ted the first time the unit is connected to the 230V mains supply.
7. Operating the Comfort control unit 7.1 Working conditions diode display Power mode Battery mode green flashing (1 sec. Takt) Readiness for operation Power-LED Alarm-LED Flap closes Power-LED green Alarm-LED Backwater Backwater-LED orange flashing Flap-LED orange flashing flashing (1 sec. Takt) Pump-LED orange Flap is closed...
7. Operating the Comfort control unit 7.4 Displays a) Fig. 3.5.1 appears during in- b) Use the arrow keys to set 7.4.1 Initial operation the “day”, confirm using the itial operation. Use the OK key. The cursor will arrow keys to select the res- pective menu language, move to the “month”...
7. Operating the Comfort control unit Display Description Information 7.4.3 Explanation of menu Monitor display during operating When a display menu key is pressed, the dis- state play lighting is switched on The menu comprises 3 main menu 1. Information items 2.
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7. Operating the Comfort control unit Display Description Information All flap switching cycles are display- Sum of all closing procedures All pump switching cycles are dis- Sum of all pump power-ups played All power failures since initial operati- Sum of all power failures on are displayed.
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7. Operating the Comfort control unit Display Description Information It shows 15 Parameters 1.5.1 Mains switch-on delay 1.5.9 Operating mode 1.5.2 Switch-on block 1.5.10 Switch-on delay 2 1.5.3 Switch-on delay 1 1.5.11 Run-on time 2 1.5.4 Run-on time 1 1.5.12 Max. cycles PU 1.5.5 Max.
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The period between two self-diagno- Default value is 28 days. sis tests (SDS) is displayed. This information is for KESSEL customer ser- vice partners. The power-up delay of the pump is displayed. The run-on time of the pump is dis- played.
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Remedy measures: the pump is indicated. - Clean the probe - Clean the pump The main menu item “Maintenance” Access is only possible for KESSEL customer is password-protected. Values can service partners. be changed here. 3.3 Date/time The main menu item “Settings” is 3.5 Language...
8. Fault detection Komfort control unit The KESSEL control unit detects faults during start-up and during operation, allowing them to be remedied easily. 8.1 Problems with mains operation / diode display Power-LED flashing, Fault display Cause Battery is missing or faulty...
8. Fault detection Komfort control unit Fehleranzeige Ursache Remedy Notes Max. number of cycles Power-LED lit Replace the pump Pump service life reached Alarm LED flashing for pump exceeded alternating with flap-LED Running time limit for pump Power-LED lit Inform the customer Pump starts up too often at short exceeded Alarm LED flashing...
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8. Fault detection Komfort control unit Display Cause Remedy Notes - Initialisation: “Pump Remove the mains plug, deac- The probe is scanned every 2 se- probe” control cable is tivate the battery; check the conds. not connected, connec- control cable for correct ted with inverse polarity connection or passage, replace or is broken...
8. Fault detection Komfort control unit 8.3 Problems with battery operation / power failure / diode display Display Cause Remedy Notes Device is in battery operati- Check mains voltage and set up The system is functional for 2 hours. Alarm LED flashing on;...
Caution: If the control unit has to be in chapter 5. scrapped, remove the batteries first The KESSEL control unit for the Pump- 9.3 Power failure and dispose of them properly! fix® F can be fitted or retrofitted with a connection for a potential-free switch contact.
Repairs may only be carried out by the manufacturer. 12. Warranty 1. In the case that a KESSEL product is de- or part needing repair or replacement and and operated in accordance with the valid fective, KESSEL has the option of repai-...
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__________________________________________________________ Planner __________________________________________________________ Address __________________________________________________________ Telephone / Fax __________________________________________________________ Contracted plumbing company __________________________________________________________ Address __________________________________________________________ Telephone / Fax __________________________________________________________ KESSEL-Commissions no.: System operator /owner __________________________________________________________ Address __________________________________________________________ Telephone / Fax __________________________________________________________ User __________________________________________________________ Address __________________________________________________________ Telephone / Fax __________________________________________________________ Person of delivery...
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14. Handover-Ceritficate Handover certificate (copy for the company carrying out the installation) The initial operation and instruction was carried out in the presence of the person authorised to perform the ac- ceptance and the system operator. The system operator/person authorised to perform the acceptance was informed about the obligation to service the product according to the enclosed operating instructions.
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Backwater protection Septic Systems Lifting Stations and pumps Inspection Chambers Drains and shower channels Rainwater Management Systems Separators -Grease Separators -Oil-/ Fuel-/Coalescence Separators -Starch Separators -Sediment Separators...