Cardinal SMARTCELL 825D Installation And Technical Manual
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Cardinal SMARTCELL 825D Installation And Technical Manual

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825D
Weight Indicator
Installation and Technical Manual
I
8545-0980-0M Rev C • 825D Weight Digital Indicator

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Summary of Contents for Cardinal SMARTCELL 825D

  • Page 1 825D Weight Indicator Installation and Technical Manual 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 2 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 3 COPYRIGHT All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. DISCLAIMER While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions.
  • Page 4 PROPER DISPOSAL When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........... . Page 1 SPECIFICATIONS .

  • Page 7: Introduction

    The 825D consists of two main components: an 825 indicator with digital scale software, and an 825-DLC controller (installed in the indicator option card slot). The scale must contain Cardinal Scale’s SCBD SmartCell or DC Digital Load Cells to communicate with the 825D.

  • Page 8: Specifications

    SPECIFICATIONS Power Requirements: 100 to 240V AC (50/60 Hz) at 1A Max. Enclosure Type: Stainless Steel wall or desk-mount Enclosure Size: 12"W x 9 3/4"H x 3 3/4"D (305mm W x 247mm H x 95mm D) Weight: 16.2lbs (Includes Gimbal) Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC) Humidity: 90% non-condensing (maximum)

  • Page 9: Homerun Cable Installation

    HOMERUN CABLE INSTALLATION The Homerun Cable is installed between the 825D indicator and the first load cell in the loop (Start Node). Consult the chart below to determine the maximum Homerun Cable length. Note that the number of load cells in the scale determines the maximum length. Maximum Homerun Cable Length (Determined by Number of Load Cells in Scale) 8545-0980-0M Rev C •...
  • Page 10 Home Run Cable Connector Pack. Refer to the table below for cable and connector information. Cable and Connector Information ITEM and DESCRIPTION CARDINAL PART NO. HOMERUN CABLE, 5 CONDUCTORS, SHIELDED PVC 6980-1092 (CONTAINS 2 x 18AWG, 2 x 22AWG, AND 1 x 22AWG)

  • Page 11: Indicator Connection

    Indicator Connection The homerun cable should be routed through the metallic gland connector installed in the 825D rear panel (lower right). Ground AC Power 10/100 LAN I/O (Serial, Isolated 90-264V AC and USB Inputs/Outputs) or 0.4 Amp Access Cover Additional Scales Digital Scale ATTENTION! OBSERVE PRECAUTIONS FOR HANDLING...

  • Page 12: Re-Installing The 825D Indicator Rear Panel

    Indicator Connection, Cont. 4. Route the homerun cable through the nut and plastic insert and into the enclosure. 5. With the homerun cable routed into the enclosure, remove approximately 2.0 inches (51 mm) of the cables’ outer jacket, exposing the internal wires. 6.

  • Page 13: 825-Dlc Controller Card

    825-DLC Controller Card Micro J3, J1 ICAN Ethernet D1, D2, D3, D4 Jumpers Port for iSite Homerun Cable Mounting P7, RS232 Edge Card Bracket Connector Serial Port End Node PWR End J2, End Node Jumper Jumper J2 is the CAN bus END NODE jumper and should be ON (installed). NOTE: The 825D is one end of the CAN bus connections and must be installed for the 825D communications to the scale to operate.
  • Page 14 P1, CAN Connection to Scale (Homerun Cable) The P1 terminal block is used to connect the homerun cable between the 825D indicator and the first load cell in the loop (Start Node in the scale). Refer to the table below for terminal connections.

  • Page 15: Load Cell Connection

    5-pin actuation lever-type connector from the Homerun Cable Connector Pack. Refer to the table below for cable and connector information. Cable and Connector Information ITEM and DESCRIPTION CARDINAL PART NO. HOMERUN CABLE, 5 CONDUCTORS, SHIELDED PVC 6980-1092 (CONTAINS 2 x 18AWG, 2 x 22AWG, AND 1 x 22AWG)
  • Page 16 Load Cell Connection, Cont. Refer to the Homerun Connector Wiring Color Code Table below when performing steps 4 through 7. Homerun Connector Wiring Color Code Table Connector Homerun Cable Wire Color if using a Signal Load Cell Cable Wire Color Pin Number Lever Color BROWN SHLD...
  • Page 17 Load Cell Connection, Cont. 8. After all connections have been made, slide the black plastic and metal connector parts together, and then screw them together by hand-tightening. Slide both connector parts together and hand-tighten. 9. To complete the assembly, hold the black and metal parts of the connector housing, and then hand-tighten the cable clamp to the black plastic part of the connector housing.

  • Page 18: Setup And Configuration

    SETUP AND CONFIGURATION All digital scales using Cardinal Scale’s SCBD SmartCell® or DC digital load cells are connected together with a daisy-chained CAN (Controller Area Network) cable. The load cell connection loop can begin at any load cell and may continue clockwise as shown or counter- clockwise if preferred.

  • Page 19: Begin Setup And Configuration

    To Begin Setup and Configuration 1. Press the ON/OFF key to turn on the 825D. The display will perform a short self-test and then change to the Startup screen showing the software versions and status of the main board and option cards. MnBd DLC IMPORTANT! The shown under Item indicates the main board is loaded with...

  • Page 20: Login

    Login Login 1. With the screen and prompt displayed, use the alphanumeric keys to enter the login, and then press the  Down Arrow to advance to the password prompt 2. Enter the password using the alphanumeric keys, and then press the ENTER key to proceed with Setup and Configuration.

  • Page 21: Setup Scale Number

    Setup Scale Number Setup Scale Number With the Setup Scale Number screen displayed, press the D key, or use the Navigation D. Configure DLC Keys to select (highlight) , and then press the ENTER key. The Setup DLC Card 1 display will change to show the screen.

  • Page 22: Setup Dlc Card 1

    Setup DLC Card 1 192.168.75.210 255.255.255.0 192.168.75.1 Man DNS: DNS 1: 8.8.8.8 DNS 2: 8.8.4.4 Advanced: Scales: – Set the number of scales. Cells: – Set the total number of cells. First Cell: – Set the cell number that is connected to the 825D indicator. Last Cell: –...
  • Page 23 Setup DLC Card 1, Cont. DHCP: = No, the following prompts will be visible: – Set the IP address. Netmask: – Set the netmask. Gateway: – Set the network gateway setting. Man DNS: – Set the domain server addresses. DNS1: Man DNS: –...

  • Page 24: Setup Dlc Card 1 - Advanced Screen

    Setup DLC Card 1 – Advanced Screen Setup DLC Card 1 Server:Yes Port:10001 Ping: :www.aws.com 13.249.72.61 17ms 13.249.72.61 17ms 13.249.72.61 17ms 13.249.72.61 17ms Press any key Server prompt should normally be set to No. Set to Yes to perform diagnostic server function (similar to old-style iSite). Server Port is set to Yes, the...
  • Page 25 Setup DLC Card 1 – Advanced Screen, Cont. If a URL is input that does not respond, the display will show the web address and TIMEOUT indicating the URL is not responding to the ping. Setup DLC Card 1 Server:Yes Port:10001 Ping: :WWW.NOTREALSITE.COM...
  • Page 26 Setup DLC Card 1 – Advanced Screen, Cont. If the name cannot be resolved to an IP address via DNS the display will show: Setup DLC Card 1 Server:Yes Port:10001 Ping: :WWW.JJSEASKCCERIOP.NET WWW.JJSEASKCCERIOP.NET NOT FOUND Press any key 8545-0980-0M Rev C • 825D Weight Digital Indicator...

  • Page 27: Dlc Card 1 Cell Assignment

    DLC Card 1 Cell Assignment The left side of the column shows the existing programmed IDs and scale number assigned for each cell. If any cells are detected on the bus that are not assigned, they will show on the right column Unassigned ID under the heading.
  • Page 28 DLC Card 1 Cell Assignment, Cont. The right navigation key may be used to select the unassigned column. The left navigation key may be used to select the existing cell IDs. The up/down navigation keys may be used to select a specific cell. Assign Cell Select the next cell to assign on the right column and press the A key to assign it to the next unassigned cell (cell ID 00000000).
  • Page 29 DLC Card 1 Cell Assignment, Cont. Cell IDs may also be entered manually and the scale to associate with the cell by selecting an item in the left column pressing the SPACE key. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 30 DLC Card 1 Cell Assignment, Cont. Cell ID Type the if it is to be changed, press the down navigation key to select the Scale: prompt, and then enter the scale number. When finished press and release the SHIFT key, then press the ESC/← key. The display will return to the Setup Scale Number screen.

  • Page 31: Smart Calibration

    Smart Calibration 2. Smart Calibration Scale 1 – Calibration Options With the screen displayed, press the 2 key or 2. Smart Calibration use the Navigation Keys to select (highlight) , and then press the ENTER key. Scale 1 – Smart Calibration The display will change to show the screen.
  • Page 32 Smart Calibration, Cont. Scale 1 – Smart Calibration With the screen displayed, enter the weight value of the test weight to be used. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 33 Smart Calibration, Cont. With an empty scale, press ENTER. This will capture the calibrated dead load weight of the scale. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 34 Smart Calibration, Cont. The 825D display will change to show that it is calibrating. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 35 Smart Calibration, Cont. Center the weight over load cell 1, and press ENTER. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 36 Smart Calibration, Cont. The 825D display will change to show that it is calibrating the weight on load cell 1. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 37 Smart Calibration, Cont. Move the test weight and center it over load cell 2, and press ENTER. The 825D display will change to show that it is calibrating the weight on load cell 2. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 38 Smart Calibration, Cont. Move the test weight and center it over load cell 3, and press ENTER. The 825D display will change to show that it is calibrating the weight on load cell 3. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 39 Smart Calibration, Cont. Move the test weight and center it over load cell 4, and press ENTER. The 825D display will change to show that it is calibrating the weight on the load cell. If more than four cells and the number of cells is even a number (such as for an eight-cell scale), the calibration pattern will be the odd number cells, then the even number cells in reverse to facilitate easy weight cart movement: 1, 3, 5, 7, 8, 6, 4, 2...

  • Page 40: Zero Calibration

    Zero Calibration 3. Zero Calibration Scale 1 – Calibration Options With the screen displayed, press the 3 key or 3. Zero Calibration use the Navigation Keys to select (highlight) , and then press the ENTER key. Scale 1 – Zero Calibration The display will change to show the screen.
  • Page 41 Zero Calibration, Cont. With an empty scale, press ENTER. Zero Calibration does not affect the trimming of the cells or affect span; it simply sets the dead load weight of the scale. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 42 Zero Calibration, Cont. The 825D display will change to show that it is calibrating zero. 8545-0980-0M Rev C • 825D Weight Digital Indicator...

  • Page 43: Trim Cells

    Trim Cells 4. Trim Load Cells Scale 1 – Calibration Options With the screen displayed, press the 3 key or 4. Trim Load Cells use the Navigation Keys to select (highlight) , and then press the ENTER key. Scale 1 – Trim Cells The display will change to show the screen.
  • Page 44 Trim Cells, Cont. Section Trim Mode Individual cells or a section (pairs of cells) may be trimmed. This requires a test load weight. M)ode – Press the M key to toggle between Section or Single Cell trim. Default is Section. Use the Navigation Keys to select (highlight) the section to trim.
  • Page 45 Trim Cells, Cont. Single Cell Mode Press the M key to select Single Cell trim. Use the Navigation Keys to select (highlight) the cell to trim. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 46 Trim Cells, Cont. Single Cell Mode, Cont. With the desired cell selected, enter the Trim Value, and press the ENTER key to set the weight to adjust trim. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 47 Trim Cells, Cont. Single Cell Mode, Cont. The 825D will automatically trim the cell to match the entered weight. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 48 Trim Cells, Cont. Single Cell Mode, Cont. NOTE: If in the Single Cell mode, manually enter a trim value by pressing the FUNCT key, then press the (•) period key. This can be used to enter a slight adjustment, such as change 0.98411 to 0.98421.

  • Page 49: Span Adjust

    Span Adjust 5. Span Adjust Scale 1 – Calibration Options With the screen displayed, press the 3 key or 5. Span Adjust use the Navigation Keys to select (highlight) , and then press the ENTER key. Scale 1 – Span Adjust The display will change to show the screen.
  • Page 50 Span Adjust Span adjust allows you to tweak the span of the entire scale at once. The 825D will display the current live scale weight. Place the test weight at any location on the scale. Enter the value of the test weight and press the ENTER key. 8545-0980-0M Rev C •...
  • Page 51 Span Adjust After a brief delay, the span will be adjusted (trim will be adjusted for all cells of the scale) and Scale 1 – Calibration Options the 825D display will return to the screen. 8545-0980-0M Rev C • 825D Weight Digital Indicator...

  • Page 52: Digital Scale Diagnostics

    DIGITAL SCALE DIAGNOSTICS On Screen Diagnostics The On Screen Diagnostics messages are critical errors that alert the operator from the main screen of setup issues or hardware problems. These messages will be shown to the operator on the main weight screen in real-time when the error happens. COMMUNICATION ERROR BETWEEN INDICATOR AND SCALE Probable Cause Items to Check...
  • Page 53 COMMUNICATION ERROR BETWEEN LOAD CELLS X AND Y Probable Cause Items to Check There is a loss of • Check that cable is connected correctly. communication between load • Check cable for damage. cells. • Verify that connector is clear of debris. •...
  • Page 54 LOAD CELL X, Y, Z NOT RESPONDING Probable Cause Items to Check The 825D cannot detect the • Check that cable is connected correctly. exact communication problem • Check cable for damage. with the unresponsive load • Verify that connector is clear of debris. cell.
  • Page 55 LOW VOLTAGE DETECTED ON LOAD CELL X, Y, Z Probable Cause Items to Check Low power on a load cell. • Too many load cells on the chain. Load cells at the end of the • Check that cable is connected correctly. CAN daisy chain are most •...

  • Page 56: Diagnostic Menu

    DIGITAL SCALE DIAGNOSTICS Diagnostic Menu The Diagnostic Menu is a set of diagnostic tools that give a technician more information about each load cell. 6. DLC Diagnostics Scale 1 – Calibration Options screen displayed, press the 3 key or With the 6.
  • Page 57 LIVE LOAD CELL WEIGHTS Use the Navigation Keys to scroll the display to show all cells. Load Cell Weights Press the W key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 58 ZERO LIVE LOAD CELL WEIGHTS The Z key (for Zero) may be used to zero the diagnostics display while in the diagnostics screen. It does not affect scale zero. Use the Navigation Keys to scroll the display to show all cells. Load Cell Weights Press the W key to jump to the screen from the other diagnostic...
  • Page 59 MINIMUM AND MAXIMUM WEIGHTS Use the Navigation Keys to scroll the display to show all cells. Maximum / Minimum Weights Press the X key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 60 DEADLOAD SHIFT This shows the live shift from the original calibrated deadload. An asterisk () indicates that the deadload shift has been exceeded. The scale must empty for this to be valid. Use the Navigation Keys to scroll the display to show all cells. Deadload Shift Press the D key to jump to the screen from the other diagnostic...
  • Page 61 LOAD CELL IDS / SOFTWARE VERSIONS Use the Navigation Keys to scroll the display to show all cells. Load Cell IDs / Software Versions Press the R key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 62 LOAD CELL COMMUNICATION ERROR COUNTS Use the Navigation Keys to scroll the display to show all cells. Load Cell Communication Error Counts Press the E key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 63 ZERO LOAD CELL COMMUNICATION ERROR COUNTS Use the Navigation Keys to scroll the display to show all cells. Press the C key to clear the Communication Error Counts. Load Cell Communication Error Counts Press the E key to jump to the screen from the other diagnostic screens.
  • Page 64 WEIGHT ERROR COUNTS Weight Error Counts are analog errors that would normally indicate a bad cell. Use the Navigation Keys to scroll the display to show all cells. Press the C key to clear the Weight Error Counts. Weight Error Counts Press the G key to jump to the screen from the other diagnostic screens.
  • Page 65 LOAD CELL TEMPERATURES This is the temperature of the cells in Celsius. Use the Navigation Keys to scroll the display to show all cells. Load Cell Temperatures Press the T key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C •...
  • Page 66 LOAD CELL MINIMUM / MAXIMUM TEMPS Use the Navigation Keys to scroll the display to show all cells. Load Cell Maximum / Minimum Temps Press the Q key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 67 LOAD CELL MILLIVOLTS Use the Navigation Keys to scroll the display to show all cells. Load Cell Millivolts Press the M key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 68 LOAD CELL ABSOLUTE MAXIMUM WEIGHTS Use the Navigation Keys to scroll the display to show all cells. Load Cell Absolute Maximum Weights Press the O key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...
  • Page 69 SUPPLY VOLTAGE – RAW COUNT / VOLTAGE NOTE: An asterisk () indicates voltage determination is approximated based on the raw count value. Use the Navigation Keys to scroll the display to show all cells. Supply Voltage – Raw Count / Voltage Press the V key to jump to the screen from the other diagnostic screens.
  • Page 70 LOAD CELL RAW COUNTS Use the Navigation Keys to scroll the display to show all cells. Load Cell Raw Counts Press the R key to jump to the screen from the other diagnostic screens. 8545-0980-0M Rev C • 825D Weight Digital Indicator...

  • Page 71: Isite Status Of Last Connection

    ISITE STATUS OF LAST CONNECTION IP BINDING message is displayed for a long time, it may indicate no network connection is present. WAITING FOR SOCKET INIT PORT CONNECT FAIL COMM ESTABLISHED – successful connection iSite Status of Last Connection Press the I key to jump to the screen from the other diagnostic screens.
  • Page 72 ENTER VALID SO IDENTIFIER FOR ISITE Make sure a valid SO identifier is entered for iSite. COMM ESTABLISHED CHECK SO# IN 825 SETUP Response 2019-02-18 20:12:48 GMT P)revious Press ‘I’ to jump to this from other diagnostics screens SUCCESSFUL COMM ESTABLISH FOR ISITE OKAY The 825D screen will display when a successful comm has been established.

  • Page 73: Hardware Diagnostics

    DIGITAL SCALE DIAGNOSTICS Hardware Diagnostics The 825-DLC (Digital Load cell Controller) option card has four LEDs for diagnostic purposes. D1 – Blinking = Indicates the 825-DLC card is communicating with the 825D main board. D2 – Blinking = Indicates the 825-DLC card is transmitting messages is to the load cells. D3 –...

  • Page 74: Detecting Board Replacements

    DETECTING BOARD REPLACEMENTS The 825D will detect when a DLC controller or 825D mainboard has been replaced using checksums and unique board identification numbers. Based on several parameters, it can detect whether the option card was replaced, or the mainboard was replaced and then reconfigure the NEW card to the existing scale.

  • Page 75: Main Pcb Replacement

    MAIN PCB REPLACEMENT If an 825D main board is replaced, the 825D will boot up to this screen: The system will also check whether the 825D’s main board has been replaced, so the scale configuration can be downloaded from the controller to the main board. If the operator selects YES, then the scale configuration will be downloaded from the controller to the mainboard.

  • Page 76: 825-Dlc Card Replacement

    825-DLC CARD REPLACEMENT CAUTION! OBSERVE THE PRECAUTIONS FOR HANDLING STATIC SENSITIVE DEVICES 1. Remove the 825D power cord from the wall outlet. 2. Remove the fourteen acorn nuts securing the rear panel to the main housing. 3. Lift the rear panel from the main housing, taking care not to stretch the cables and wires between the panel and main housing.
  • Page 77 12. The 825D will boot up to this screen: 13. The 825D will check whether the option card has been replaced, in order to reconfigure the new option card to the existing scale. 14. If the operator selects Y, then the 825D main board will upload the scale configuration to the new 825-DLC card, and the 825D will immediately be able to make weight again.
  • Page 78 STATEMENT OF LIMITED WARRANTY WARRANTY TERMS Cardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and workmanship. The length and terms and conditions of these warranties vary with the type of product and are summarized below:...
  • Page 79 This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product. Cardinal will not be liable for consequential damages of any nature, including but not limited to loss of profit, delays or expenses, whether based on tort or contract.
  • Page 80 Cardinal Scale Mfg. Co. 102 E. Daugherty, Webb City, MO 64870 USA Ph: 417-673-4631 or 1-800-641-2008 Fax: 417-673-2153 www.cardinalscale.com Technical Support: 1-866-254-8261 E-mail: tech@cardet.com Printed in USA 8545-0980-0M Rev C 03/21 8545-0980-0M Rev C • 825D Weight Digital Indicator...

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