Insinger CX20 Series Technical Manual
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Insinger CX20 Series Technical Manual

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TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
CX20 SERIES
HIGH TEMPERATURE DOOR TYPE
CX20
CX20 H
CX20 S
CX20 HS
VENTLESS OPTION (VG2)
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax: 215-624-6966
www.insingermachine.com
9700-01900 RevB

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  • Page 1 TECHNICAL MANUAL Installation, Operation and Maintenance Instructions CX20 SERIES HIGH TEMPERATURE DOOR TYPE CX20 CX20 H CX20 S CX20 HS VENTLESS OPTION (VG2) Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax: 215-624-6966 www.insingermachine.com 9700-01900 RevB...

  • Page 2: Table Of Contents

    When referring to this equipment please have this Part 2 information available. Installation Instructions Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for Part 3 service should arise please contact your local Authorized Operation Instructions Insinger Service Company.

  • Page 3: Technical Information

    HIGH HOOD UNITS NOTE: ALL VERTICAL DIMENSIONS ARE +/- 1/2" DUE TO ADJUSTABLE BULLET FEET C1,C2,C3,CP1 We reserve the right to change specifications in this bulletin without incurring any obligation for equipment previously or subsequently sold. CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 4 PART 1 TECHNICAL INFORMATION Table Dimensions: CONTROL INTERFACE CONTROL INTERFACE RIGHT CORNER UNIT LEFT CORNER UNIT Tabling Attachment: We reserve the right to change specifications in this bulletin without incurring any obligation for equipment previously or subsequently sold. CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 5 Total Cycle Time: 210 sec NOTE: ALWAYS REFER TO THE MACHINE DATA PLATE FOR SPECIFIC ELECTRICAL AND WATER REQUIREMENTS. THE MATERIAL PROVIDED ON THIS PAGE IS FOR REFERENCE ONLY AND IS SUBJECT TO CHANGE WITHOUT NOTICE. CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 6 2.2 A 15 A 15 A NOTE: ALWAYS REFER TO THE MACHINE DATA PLATE FOR SPECIFIC ELECTRICAL AND WATER REQUIREMENTS. THE MATERIAL PROVIDED ON THIS PAGE IS FOR REFERENCE ONLY AND IS SUBJECT TO CHANGE WITHOUT NOTICE. CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 7: Introduction

    Insinger dishwasher to ensure it is running correctly. and apply during many phases of operation and Please call the factory or your local Insinger Sales or maintenance. Service Representative to schedule this service.
  • Page 8 Insinger Machine Company Insinger is not liable for any special, indirect or 6245 State Road consequential damages. Some states do not Philadelphia, PA 19135-2996 allow the exclusion or limitation of incidental or...

  • Page 9: Installation Instructions

    Do not reduce the size of lines as specified in disconnect as provided by the end-user and required by installation drawings. All lines are sized to facilitate local codes. A laminated wiring diagram is inside the necessary flows, pressures, etc. control panel. CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 10: Operation Instructions

    The machine is equipped with service personnel. RackAware and will start the wash and rinse automatically. The machine will not run if there isn't a rack present. CAUTION: Overloading racks will minimize the proper cleaning of ware. CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 11: Cleaning Instructions

    11. The machine is now ready to wash ware. Final rinse nozzles must be cleaned of matter. Doors must be left open to allow drying of interior surfaces. CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 12: Maintenance Requirements

    Remove the 4 hex bolts and lift bonnet from valve body. Note positioning of spring and plunger. Remove main piston. Inspect for dirt, wear or lime build-up. Clean or replace as required. Reassemble in reverse of disassembly. CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 13 BOLT, PUMP CASE 6105-01865 IMPELLER 4020-01863 SEAL, PUMP MECHANICAL 6110-01112 PUMP & MOTOR, KIT 208/230 1PH 6110-01111 PUMP & MOTOR, KIT 208/230/480 3PH 4010-01862 O-RING 5305-01868 SCREW, PUMP RETAINING 5330-01867 WASHER, PUMP RETAINING 5370-01866 SHIM, PUMP CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 14: Electrical Schematics

    Fuse-Control Board (4 amp) 1 2 3 FST3 FST4 SIGNAL FST5 GROUND FST6 SIGNAL CONTROL GROUND BOARD FST7 FST8 FST9 BRN / ORG FST10 BRN / ORG GRY / ORG FST11 GRY / ORG FST12 FST2 FST1 CX20 SERIES www.insingermachine.com 800-344-4802...

  • Page 15: Electrical Schematics

    RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 16 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 17 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 18 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 19 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 20 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 21 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 22 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 23 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 24 RED / ORG RED / ORG FST10 FST11 BLU / WHT BLU / WHT FST12 TB12 BLU / GRN BLU / GRN FST2 FST1 TB13 PINK PINK BRN / WHT BRN / WHT VENT FAN SIGNAL 24V CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 25 Vent Water Solenoid Fuse Blocks 2.0 k Vent Power Fuse Wash Motor Contactor TB16 TB17 TB18 TB19 TB10 TB14 TB13 BLU/GRN SOOW TB12 (115V) TB11 FST4 FST5 CONTROL BOARD BLU/GRN BLU/GRN FST11 FST12 FST2 FST1 MAIN CONTROL BOX CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 26 Screw, Sheet Metal Pan Head PHILLIPS #6 X 3/8" 7000-00989 F-Bracket, LED Strip 7000-00990 F-Bracket, Display Board 5325-00556 Nut, #6-32 Locknut Nylon S/S 7400-01821 Light Strip & Connector Assy 5930-01121 Switch, Membrane 2 Position MUST ORDER TOGETHER 9600-00852 Decal, CX20 Control Cover CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 27 Bridge, Plug In 2-Pole RED 5940-01127 End Cover, Terminal Block FAN SIGNAL-24VAC (2 Amp Max) DETERGENT PUMP SIGNAL-24 VAC (2 Amp Max) RINSE AID PUMP SIGNAL-24VAC (2 Amp Max) NEUTRAL CONNECTIONS FOR VENTLESS OPTION (SEE SCHEMATIC) CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 28 PART 7 REPLACEMENT PARTS Page 37 Page 34 Page 37 Page 27 Page 34 Page 37 Page 34 Page 37 CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 29 Plumbing Assembly, Booster to Spray Arms USED FOR STANDARD BOOSTER Page 34 7400-01380 Booster Inlet Plumbing USED FOR STANDARD BOOSTER Page 34 7400-01379 Inlet Plumbing Assembly USED ONLY FOR NO BOOSTER OPTION Page 34 7400-01886 Plumbing, Machine Supply w/No Booster CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 30 5325-00552 Nut, Acorn 3/8-16 18-8 SS 5325-00365 Locknut Low, 3/8-16 Nylon-Insert 18-8 SS 5065-01114 Magnet, Neodymium 7000-00946 Bracket, Door Stop 5325-01646 Locknut, 1/4-20 Low Profile w/Nylon Insert 7000-00599 Bracket, Door Magnet 3200-01842 Door Guide, Corner (UHMW) CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 31 Spring, Gas Operated 214# 3200-00019 Door Guide High Hood (HPDE Black) 5305-01147 Screw, 1/4-10 x 1/2 S/S Hex Plastite 7000-00595 Bracket, Cantilever Arm Hold Down 5915-01827 Plug, 1.0"OD Tubing LPDE 7100-02047 Bar Weldment, HH Arm Connection CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 32 Hose, Rinse Manifold 5/8" ID x 3" Long 7500-01608 Hose, Upper Was Manifold 7/8" I.D x 3" Long 5325-00392 Nut, 1/4-20 Nylon Insert Locknut 5310-00388 Bolt, 1/4-20 x 5/8" Hex Head Stainless Steel 7400-00073 Wash Arm Assembly 7400-00074 Rinse Arm Assembly CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 33 7000-01525 Bracket, Vacuum Breaker Support (VG2) 4825-01024 Locknut, 1/2" NPT Brass 4825-01534 Vacuum Breaker 1/2" NPT 4825-00997 Elbow, 90 Deg Street 1/2" NPT Brass 5330-00391 Washer, 1/4" Flat 18-8 SS 5325-00392 Nut, 1/4-20 Nylon Insert Locknut CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 34 Nipple, Flow Control 1/2 NPT x 2" Long (CPVC) 4825-01023 Tee, Right Angle 1/2 x 1/2 x 1/4 NPT Brass 4970-01232 Flow Controller 15L/min (NOT SHOWN) 4825-01858 Nipple, 1/2" NPT x 3.5" Lg Brass 4825-00998 Nipple, Close, 1/2'' NPT, Brass CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 35 Bolt, 1/4-20 x 5/8" Hex Head Stainless Steel 7400-01632 Drain Stopper 5065-01114 Magnet, Neodymium 5305-01647 Screw, 6-32 x 9/16" Flat Hd Phillips 18-8 5325-00556 Nut, #6-32 Locknut Nylon S/S 4015-01989 Packing Washer, 11/16" OD x 1/4" ID x 3/16" Buna-N CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 36 Clamp, Worm Drive 3/4"- 1-3/4" OD Hose DRAIN VALVE 7000-02018 F-Bracket, Lower Drain Support CONNECTION 7000-02019 F-Bracket, Upper Drain Support 5325-00392 Nut, 1/4-20 Nylon Insert Locknut 5330-00391 Washer, 1/4" Flat 18-8 SS TO BUILDING DRAIN SYSTEM CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 37 DOOR, RACK & DRAIN SWITCHES PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-01215 Bracket, Reed Switch 5330-01905 Washer, #4 18-8 SS 5325-01904 Locknut, 4-40 w/Nylon Insert SS 5305-01903 Screw, 4-40 X 3/8" Pan HD, Phillips 18-8SS 7400-01880 Reed Switch & Connector CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 38 Washer, 1/4" Flat 18-8 SS 5325-00392 Nut, 1/4-20 Nylon Insert Locknut 5065-01114 Magnet, Neodymium PARTS LIST ITEM PART NUMBER DESCRIPTION 7100-00056 W-Stariner Weldment, Wash Tub 7000-00072 F-Support, Strainer & Dual Hub 7000-00033 F-Wrap, Wash Pump Suction Strainer CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 39 5405-01445 Spring, Conical Compression 5951-01409 Power Supply 100-240VAC to 48VDC 2.3A 7000-00971 Bracket, Fan Power Supply Page 40 7400-01484 Power Block Assembly (VG2) 5520-01161 P-Clamp 1/2" 5305-01640 Screw, 8-32 x 3/4" Pan Hd Phillips 18-8 SS CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 40 Terminal, Fuse Carrier w/Light (5x20mm Fuse) 5940-01126 End Cover, Terminal Fuse Block 5940-01129 Bridge, Plug In 2-Pole RED ALL ITEMS End Bracket, Din Rail 5940-01128 MOUNTED TO DIN RAIL 5940-01127 End Cover, Terminal Block 5920-02142 Fuse, 1.0 Amp 5x20mm SLOW-BLOW CX20 SERIES www.insingermachine.com 800-344-4802...
  • Page 41 7000-00062 False Panel, Front 7000-00298 False Panel, Front (High Hood) 9600-01933 Label, Drain (Pull-Close/Push-Open) 9600-01936 Label, Disconnect Machine (Single Supply) 9600-00189 Decal, Insinger Oval 9600-01941 Label, Energy Star 9600-00558 Label, Made In The USA 7100-01146 Foot Support 6310-01137 Foot, Adjustable...

This manual is also suitable for:

Cx20 hCx20 sCx20 hs

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