Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Insinger Manuals
  4. Dishwasher
  5. CX20VG
  6. Technical manual

Insinger CX20VG Technical Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
CX20
Technical Manual
CX20 | CX20H | CX20VG | CX20HVG
10/23/2024
9700-01900 RevJ

Advertisement

loading
Need help?

Need help?

Do you have a question about the CX20VG and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Insinger CX20VG

Summary of Contents for Insinger CX20VG

  • Page 1 CX20 Technical Manual CX20 | CX20H | CX20VG | CX20HVG 10/23/2024 9700-01900 RevJ...
  • Page 2 When referring to this equipment please have this Part 2 information available. Installation Instructions Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for Part 3 service should arise please contact your local Authorized Operation Instructions Insinger Service Company.
  • Page 3 PART 1 TECHNICAL INFORMATION We reserve the right to change specifica ons in this bulle n without incurring any obliga on for equipment previously or subsequently sold. CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 4 PART 1 TECHNICAL INFORMATION We reserve the right to change specifica ons in this bulle n without incurring any obliga on for equipment previously or subsequently sold. CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 5 PART 1 TECHNICAL INFORMATION We reserve the right to change specifica ons in this bulle n without incurring any obliga on for equipment previously or subsequently sold. CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 6 PART 1 TECHNICAL INFORMATION We reserve the right to change specifica ons in this bulle n without incurring any obliga on for equipment previously or subsequently sold. CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 7 PART 1 TECHNICAL INFORMATION STEAM BOOSTER TABLE ITEM DESCRIPTION SIZE 12 9/16 STEAM INLET 1 NPT STEAM TRAP OUTLET 1/2 NPT 3/4 NPT WATER PRESS RELIEF VALVE ALL CONNECTION POINTS SHOWN APPLY TO 9 5/8 BOTH STANDARD AND HIGH HOOD UNITS 25 9/16 BOOSTER MOUNTING HOLES 21 15/16...
  • Page 8 PART 1 TECHNICAL INFORMATION Table Dimensions: CONTROL INTERFACE CONTROL INTERFACE RIGHT CORNER UNIT LEFT CORNER UNIT Tabling Attachment: We reserve the right to change specifications in this bulletin without incurring any obligation for equipment previously or subsequently sold. CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 9 PART 1 TECHNICAL INFORMATION ELECTRIC LOADS OPERATING CAPACITY Wash Motor HP: Racks per Hour: Wash Heater kW: Dishes per Hour: 1080 Rinse Booster Heater kW: 2160 Glasses per Hour: STANDARD OPERATING CYCLES STEAM REQUIREMENTS CYCLE 1: 10-20 psig Wash Time: 49 sec Steam Flow Pressure: 45 lbm/hr...
  • Page 10 PART 1 TECHNICAL INFORMATION ELECTRICAL REQUIREMENTS ELECTRICALLY HEATED / SINGLE POINT CONNECTION WASH WASH RINSE TOTAL VOLTS PHASE FREQ CONTROL MOTOR HEATER HEATER LOAD 9.2 A 43.3 A 43.3 A 0.27 A 96.1 A 125 A 125 A 9.1 A 37.5 A 37.5 A 0.24 A...
  • Page 11 Insinger dishwasher to ensure it is running correctly. and apply during many phases of operation and Please call the factory or your local Insinger Sales or maintenance. Service Representative to schedule this service.
  • Page 12 Insinger Machine Company Insinger is not liable for any special, indirect or 6245 State Road consequential damages. Some states do not Philadelphia, PA 19135-2996 allow the exclusion or limitation of incidental or...
  • Page 13 PART 2 INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CAUTION: These installation instructions are intended for qualified equipment installers: As with any 3 phase system, an electrician must check all motors for proper phasing, i.e., Pump PLACEMENT motors must be running in direction indicated by Carefully uncrate the machine.
  • Page 14 PART 3 OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS WARNING: Do not open the doors during the cycle as These instructions are intended for the daily users of this hot water is being sprayed. An interlock is machine: provided to stop the wash/rinse cycle if the doors are opened but hot water may spray PREPARING MACHINE out if doors are opened too quickly.
  • Page 15 PART 4 CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS WEEKLY CLEANING The entire machine should be wiped down using an DAILY CLEANING industrial grade stainless steel cleaner. The following cleaning procedures should be done daily, at Under the supervision of your detergent supplier the the end of the shift: machine interior must be properly de-limed.
  • Page 16 PART 5 MAINTENANCE MAINTENANCE REQUIREMENTS CHANGING SETTINGS This section is intended for qualified service and/or This section is intended for qualified service and/or maintenance technicians. maintenance technicians. The following maintenance should be conducted quarterly: To access the settinngs menu you must open the control Remove and clean the strainer screens on water box.
  • Page 17 PART 5 MAINTENANCE RETAINING DATA PLATE SOLENOID VALVE COIL 6410-01831 KIT, VALVE 1/2 NPT ASCO 6410-01832 KIT, VALVE 3/4 NPT ASCO VALVE BONNET * INDICATES PARTS SUPPLIED CORE IN REBUILD KIT CORE SPRING O-RING UPPER RETAINER DIAPHRAGM DIAPHRAGM LOWER RETAINER DIAPHRAGM WASH PUMP &...
  • Page 18 PART 6 ELECTRICAL SCHEMATICS CONTROL BOARD HARNESS CONNECTIONS LEGEND Drain Switch/OFF Cycle Switch Door Switch Rack Switch Program Switch 1 Program Switch 2 Program Switch 3 Program Switch 4 Power Switch ON/OFF Rinse Inlet Pressure Transducer Wash System Level Transducer Wash Tank Temperature Rinse Temperature LED Bar...
  • Page 19 PART 6 ELECTRICAL SCHEMATICS 208-480V / 60HZ / 3PH LEGEND Wash Pump Motor Overload Wash Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Heater Contactor Booster Heater Contactor Door Interlock Switch Wash Tank Heater OVERLOAD SETPOINT Rinse Booster Heater 208V Wash Heater High Limit 240V...
  • Page 20 PART 6 ELECTRICAL SCHEMATICS 208-480V / 60HZ / 3PH (No Booster) LEGEND Wash Pump Motor Overload Wash Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Heater Contactor Door Interlock Switch Wash Tank Heater OVERLOAD SETPOINT Wash Heater High Limit 208V 240V Rinse Solenoid...
  • Page 21 PART 6 ELECTRICAL SCHEMATICS 208-480V / 60HZ / 3PH (2-POINT) LEGEND Wash Pump Motor Overload Wash Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor OVERLOAD SETPOINT Wash Heater Contactor 208V Booster Heater Contactor 240V Door Interlock Switch 480V Wash Tank Heater Rinse Booster Heater Wash Heater High Limit...
  • Page 22 PART 6 ELECTRICAL SCHEMATICS 208-240V / 60HZ / 1PH LEGEND Wash Pump Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Heater Contactor Booster Heater Contactor Door Interlock Switch Wash Tank Heater HB-1 Rinse Booster Heater Wash Heater High Limit Rinse Solenoid 3.0KW Vent Water Solenoid...
  • Page 23 PART 6 ELECTRICAL SCHEMATICS 208-240V / 60HZ / 1PH LEGEND (No Booster) Wash Pump Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Heater Contactor Booster Heater Contactor Door Interlock Switch Wash Tank Heater Rinse Booster Heater Wash Heater High Limit Rinse Solenoid Vent Water Solenoid OPTIONAL FEATURES ARE...
  • Page 24 PART 6 ELECTRICAL SCHEMATICS 208-240V / 60HZ / 1PH (2-POINT) LEGEND Wash Pump Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Heater Contactor Booster Heater Contactor Door Interlock Switch Wash Tank Heater Rinse Booster Heater HB-1 Wash Heater High Limit Rinse Solenoid Vent Water Solenoid 3.0KW...
  • Page 25 PART 6 ELECTRICAL SCHEMATICS LEGEND STEAM 208-480V / 60HZ / 3PH Wash Pump Motor Overload Wash Motor Vent Recovery Relay LEGEND Vent Cutout Relay Wash Pump Motor Wash Pump Contactor Wash Coil Steam Solenoid Overload Wash Motor Booster Heater Steam Solenoid Vent Recovery Relay Door Interlock Switch Vent Cutout Relay...
  • Page 26 PART 6 ELECTRICAL SCHEMATICS STEAM 208-480V / 60HZ / 3PH LEGEND (No Booster) Wash Pump Motor Overload Wash Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Coil Steam Solenoid Door Interlock Switch Rinse Solenoid Vent Water Solenoid OVERLOAD SETPOINT Fuse-Control Board (4 amp) 208V...
  • Page 27 PART 6 ELECTRICAL SCHEMATICS LEGEND STEAM 208-240V / 60HZ / 1PH Wash Pump Motor Overload Wash Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor LEGEND Wash Coil Steam Solenoid Wash Pump Motor Booster Heater Steam Solenoid Overload Wash Motor Door Interlock Switch Vent Recovery Relay Rinse Solenoid...
  • Page 28 PART 6 ELECTRICAL SCHEMATICS STEAM 208-240V / 60HZ / 1PH (No Booster) LEGEND Wash Pump Motor Vent Recovery Relay Vent Cutout Relay Wash Pump Contactor Wash Coil Steam Solenoid Booster Heater Steam Solenoid Door Interlock Switch Rinse Solenoid Vent Water Solenoid Fuse-Control Board (4 amp) Fuse-Control Circuit (See Chart) F3 - F13 Fuses to Component (2 amp)
  • Page 29 PART 6 ELECTRICAL SCHEMATICS VAPOR GUARD VAPOR GUARD CONTROLS (VG2) 48VDC LEGEND Fan Motor Vent System Relay Vent Cutout Relay Power Supply 48VDC Door Interlock Switch REC Rect (24VAC to VDC) Fan Resistor High Speed Resistor Low Speed Resistor F14 (1A) Terminal Block FB14 Rinse Solenoid...
  • Page 30 PART 6 ELECTRICAL SCHEMATICS VAPOR GUARD VAPOR GUARD CONTROLS (VG2) 48VDC LEGEND Fan Motor Vent System Relay Vent Cutout Relay Power Supply 48VDC Door Interlock Switch REC Rect (24VAC to VDC) Fan Resistor Terminal Block F14 (1A) Rinse Solenoid Vent Water Solenoid FB14 Fuse Blocks Vent Power Fuse...
  • Page 31 PART 7 REPLACEMENT PARTS CONTROL BOX COMPONENTS PARTS LIST ITEM PART NUMBER DESCRIPTION 7100-00051 Contol Box Weldment 7100-00901 Inner Panel Weldment, Control Box 5915-01151 Grommet, 1.5" Black 5955-00947 Control Board, Universal-1 5920-02394 Fuse, 5 x20mm 4.0 Amp 5915-01150 Grommet, 3/4" DIA x 5/8" Black 5915-01149 Dome Plug, .75 hole 5945-01115...
  • Page 32 PART 7 REPLACEMENT PARTS CONTROL BOARD FUSE BLOCKS & FUSES PARTS LIST ITEM PART NUMBER DESCRIPTION 5940-01129 Bridge, Plug In 2-Pole RED 5940-01128 End Bracket, Din Rail 5940-01125 Terminal Block 5940-01127 End Cover, Terminal Block 5940-01126 End Cover, Terminal Fuse Block 5940-01123 Terminal Block, Spring 2-PT Disconnect / Fuse 5940-01124...
  • Page 33 PART 7 REPLACEMENT PARTS Page 37 Page 34 Page 37 Page 27 Page 34 Page 37 Page 34 Page 37 CX-20 SERIES ww.insingermachine.com 800-344-4802...
  • Page 34 PART 7 REPLACEMENT PARTS PARTS LIST ITEM PART NUMBER DESCRIPTION 7100-00053 Booster Heater Weldment 4005-00689 Gasket, 8.0 OD x 6.25 ID x .125 Silicon Rubber 4440-01107 Heating Element, 3.0 kW 208V VERIFY CORRECT VOLTAGE VERIFY CORRECT VOLTAGE 4440-01109 Heating Element, 3.0 kW 240V 4440-01108 Heating Element, 3.0 kW 480V VERIFY CORRECT VOLTAGE...
  • Page 35 PART 7 REPLACEMENT PARTS PARTS LIST ITEM PART NUMBER DESCRIPTION 1000-04135 PRESS.RELIEF VALVE 3/4" 125# PSI 1000-04221 Valve, Solenoid 1/2NPT 24VAC Coil Wtr/Stm 1000-04286 Y STRAINER 1" WATTS 4410-03340 Thrush 120 Steam Booster 4905-01830 Valve, Solenoid 1/2 NPT 24VAC Coil WTR/STM 4965-01602 Steam Trap, 1/2NPT Thermodynamic SS 4825-00561...
  • Page 36 PART 7 REPLACEMENT PARTS PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-00024 Link, Handle To Door 3200-00835 Standoff, Handle Connection (UHMW) 5335-00363 Door Link Spacer 3/8-16 Thread 7100-00054 Cantilever Arm Weldment 3200-00661 Bearing Block Halve, UHMW 7100-00049 Door Weldment, Low Hood 7100-00343 Door Weldment, Low Hood Ventless 3200-00010...
  • Page 37 PART 7 REPLACEMENT PARTS PARTS LIST ITEM PART NUMBER DESCRIPTION 5335-00363 Door Link Spacer 3/8-16 Thread 7100-00342 Door Weldment, High Hood 7100-00344 Door Weldment, High Hood Ventless 7100-00905 Spring Anchor Weldment 7000-00594 Bracket, Cantilever Arm Support 3200-00661 Bearing Block Halve, UHMW 7100-00018 Cantilever Arm Weldment High Hood 7000-00024...
  • Page 38 PART 7 REPLACEMENT PARTS PARTS LIST ITEM PART NUMBER DESCRIPTION 7100-00647 Dual Hub Weldment, Upper 3600-00035 Tube, Wash Manifold (Upper) 7100-00646 Dual Hub Weldment, Lower 7500-01609 Hose, Silicone 1.25 I.D x 2.5" Long 3600-00036 Tube, Rinse Manifold (Upper) 7000-00025 Bracket, Upper Hub Support 7100-01391 Rinse Connection Tube Weldment 7100-00058...
  • Page 39 PART 7 REPLACEMENT PARTS RINSE ARM ASSEMBLY (7400-00074) PARTS LIST ITEM PART NUMBER DESCRIPTION 3200-00590 Bearing, Rinse Arm (PTFE) Rinse Arm 7100-00077 7100-00086 Screw, Rinse Arm Securing 5330-00548 Washer, #10 Fender 18-8 SS 5330-00726 Washer, #10 Split Locking 18-8 S/S 5305-01618 Screw, 10-24 x 5/16"...
  • Page 40 PART 6 ASSEMBLY DRAWINGS NO BOOSTER PLUMBING INLET TO MACHINE INLET PLUMBING ASSEMBLY: 7400-01379 7400-01886 TO RINSE ARM ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 4825-00560 Nipple, 1/2" NPT x 2" 4825-01022 Elbow, 90 Deg 1/2 NPT HOSE TO 4825-01284 Plug, 1/4 NPT Brass VACUUM BREAKER...
  • Page 41 PART 7 REPLACEMENT PARTS DRAIN VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 3100-01535 Upper Valve Body 3100-01536 Lower Valve Body 7100-01222 Drain Lever Weldment (Includes threaded Bushing) 4820-01537 O-Ring 4005-01538 Gasket, Sealing Washer 4820-01542 Nut, Drain Jam 4010-01539 O-Ring, Valve Body Seal 4010-01540 O-Ring, 326-B70 BUNA-N 70 DURO 4025-01541...
  • Page 42 PART 7 REPLACEMENT PARTS TO MACHINE OVERFLOW DRAIN PLUMBING PARTS LIST ITEM PART NUMBER DESCRIPTION 7500-01611 Hose, Drain 1-1/4 ID x 17.5" Long 7100-00354 W-Drain Plumbing Weldment, Standard 5375-00505 Clamp, Worm Drive 3/4"- 1-3/4" OD Hose 7000-02018 F-Bracket, Lower Drain Support 7000-02019 F-Bracket, Upper Drain Support 5325-00392...
  • Page 43 PART 7 REPLACEMENT PARTS WASH TANK LEVEL DETECTION PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-00992 Bracket, Pressure Sensor 3100-01085 Air Trap 5035-01119 Transducer, Pressure .5-30 mbar.5-3.4 VDC 5325-01373 Nut, M-16 Thread Nylon6/6 4725-01174 Tubing, Santoprene Rubber 1/4"ID x 3/8"OD. X 21" LG 5375-01176 Clamp, Spring 3/8 OD Hose 17-7 PH SS 5325-00392...
  • Page 44 PART 7 REPLACEMENT PARTS RACK SUPPORTS PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-00597 F-Bracket, Rear Rack Support Pivot 7000-00598 F-Bracket, Front Rack Support 7100-00060 W-Rack Support Weldment 7000-00604 F-Guide, Rack Front 7000-00042 F-Guide, Rack Front & Side 7000-00041 F-Support, Rack Rear RACK SWITCH PARTS LIST ITEM...
  • Page 45 PART 7 REPLACEMENT PARTS VG2 EXTERNAL COMPONENTS PARTS LIST PART ITEM DESCRIPTION NUMBER 9600-01443 Decal, Vapor Guard (VG2) 5325-01169 Nut, 1/2" NPT Black Plastic 5915-01168 Cord Strain Relief, 1/2'' Plastic Black, No Nut 7100-01428 Cover Weldment, Ventless Fan 7100-01435 Ventless Back Cover 5305-01041 Screw, 10-32 x 1/2'' Phillips Truss 5907-02134...
  • Page 46 PART 7 REPLACEMENT PARTS VG2 PLUMBING ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-02102 Elbow, Ventless HX Disch. 90° 1/2"OD 4825-01532 Nipple, 1/2" NPT x 6" Long Brass 3200-01307 Nipple, Flow Control 1/2 NPT x 2" Long (CPVC) 4905-01000 Valve, Solenoid 1/2 NPT 24VAC Coil WTR/STM 4825-00997 Elbow, 90 Deg Street 1/2"...
  • Page 47 PART 7 REPLACEMENT PARTS VG2 EXTERNAL COMPONENTS PARTS LIST PART ITEM DESCRIPTION NUMBER 9600-01443 Decal, Vapor Guard (VG2) 5325-01169 Nut, 1/2" NPT Black Plastic 5915-01168 Cord Strain Relief, 1/2'' Plastic Black, No Nut 7100-01428 Cover Weldment, Ventless Fan 7100-01435 Ventless Back Cover 5305-01041 Screw, 10-32 x 1/2'' Phillips Truss 5907-02134...
  • Page 48 PART 7 REPLACEMENT PARTS VG2 PLUMBING ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 7000-02102 Elbow, Ventless HX Disch. 90 1/2"OD 4825-01532 Nipple, 1/2" NPT x 6" Long Brass 3200-01307 Nipple, Flow Control 1/2 NPT x 2" Long (CPVC) 4905-01000 Solenoid, 1/2 NPT 24V 4825-00997 Elbow, 90 Deg Street 1/2"...
  • Page 49 False Panel Assy, Front 7400-02185 False Panel Assy, Front (High Hood) 7400-02187 9600-01933 Label, Drain (Pull-Close/Push-Open) 9600-01936 Label, Disconnect Machine (Single Supply) 9600-00189 Decal, Insinger Oval 9600-01941 Label, Energy Star 9600-00558 Label, Made In The USA 7100-01146 Foot Support 6310-01137 Foot, Adjustable...
  • Page 50 HOURS OF OPERATION Insinger is available to assist you and your team day or night. Our regular business hours are Monday through Friday, 8:00 AM - 5:00 PM (EST). After-hours inquiries may take longer to respond. CONTACTS SALES MARKETING Kim Croft...

This manual is also suitable for:

Cx20hCx20Cx20hvg