Related Manuals for Insinger ENSIGN 40-2
Summary of Contents for Insinger ENSIGN 40-2
- Page 1 TECHNICAL MANUAL ENSIGN 40-2 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
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Page 2: Table Of Contents
Start-Up Date:____________________________ When referring to this equipment please have this information available. Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for service should arise please contact your local Authorized Insinger Service Company. -
Page 3: Part
A section is provided for replacement parts. Scope This manual contains all pertinent information to assist in the proper installation, operation, cleaning, maintenance, and parts ordering for Ensign 40-2 series dishwashers. The installation instructions are intended for qualified equipment installers. The operation and cleaning instructions are intended for the daily users of the equipment. -
Page 4: Part
Resuscitation Personnel working with or near high voltages should be familiar with modern methods of resusci- tation. Such information may be obtained from the Bureau of Medicine and Surgery. Ensign 40-2 DOC ENS-ES 1.0 04 www.insingermachine.com 800-344-4802... -
Page 5: Ensign 40-2 Doc Ens-Es 1.0
15 months from the date of shipment from Insinger or 1 year (12 months) from the date of installation, that said Insinger product shall be free from defects in material and workman- ship. -
Page 6: Part
(as set out in the instruction booklet). Insinger is not responsible nor liable for any condi- tions of erosion or corrosion caused by corrosive detergents, acids, lye or other chemicals used in the washing, caring and or cleaning process. -
Page 7: Installation Instructions
INSTALLATION INSTRUCTIONS Machine Specifications Insinger Model Ensign 40-2 stainless steel counter type dishwasher with automatic timing of the wash and rinse cycle with either electric immersion heater for tank heat and electric heat exchange booster for rinse or steam coils for tank heat and steam heat exchange booster for rinse. -
Page 8: Operation Instructions
Insinger dishmachines are user-friendly, making them the easiest dishmachines on the market to operate and maintain. By following these operating procedures your Insinger dishwasher will give you years of trouble free service. OPERATION INSTRUCTIONS 1. Ensure drain overflow tube is in place. Close all tank drain valves. - Page 9 7. Final rinse nozzles should be cleaned of matter clogging the jet spray. 8. A door should be left open to allow drying of inte- rior surfaces. Ensign 40-2 DOC ENS-ES 1.0 04 PART 3 OPERATION & CLEANING INSTRUCTIONS www.insingermachine.com 800-344-4802...
- Page 10 3. Remove the 4 hex bolts and lift bonnet from valve body. Note positioning of spring and plunger. 4. Remove main piston. Ensign 40-2 DOC ENS-ES 1.0 04 PART 3 MAINTENANCE & REPAIR PROCEDURES 5. Inspect for dirt, wear or lime build-up. Clean or replace as required.
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Page 11: Steam Heat
4. If the temperature does not change refer to Troubleshooting Tank Temperatures in the next section. Ensign 40-2 DOC ENS-ES 1.0 04 PART 3 MAINTENANCE & REPAIR PROCEDURES Troubleshooting Tank Temperatures Electric Heat 1. If temperature does not change check the tem- perature control board (P/N DE9-251) proper operation. -
Page 12: Motor Overloads
Motor Overloads All motors used on Insinger Machines are provided with motor overloads. Motor overloads are adjusted when the machines are factory tested. Should it be necessary to adjust the motor overloads in the field first verify the motor current draw for the voltage the machine is using. - Page 13 9. Final rinse will not shut off A. Final rinse solenoid valve clogged B. Diaphragm worn C. Solenoid valve still powered-up D. Float dirty or bad Ensign 40-2 DOC ENS-ES 1.0 04 PART 3 MAINTENANCE & REPAIR PROCEDURES BASIC SERVICE GUIDE POSSIBLE CAUSE...
- Page 14 C. Electric heat—power turned off D. Electric heat—immersion heaters E. Steam heat—steam turned off F. Steam heat—not enough steam G. Steam heat—condensate traps clogged Ensign 40-2 DOC ENS-ES 1.0 04 PART 3 MAINTENANCE & REPAIR PROCEDURES BASIC SERVICE GUIDE POSSIBLE CAUSE limed SOLUTION A.
- Page 15 PART 4 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS Ensign 40-2 DOC ENS-ES 1.0 04 www.insingermachine.com 800-344-4802...
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Page 20: Electrical Schematics & Replacement Parts
PART 4 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS Ensign 40-2 DOC ENS-ES 1.0 04 www.insingermachine.com 800-344-4802... - Page 21 PART 4 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS Ensign 40-2 DOC ENS-ES 1.0 04 www.insingermachine.com 800-344-4802...
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- Page 37 5. To restart the machine, clear the jam and press the green Start Button. Final Rinse Pressure Adjustment 1. The final rinse pressure must be adjusted to 20PSI. This is done by adjusting the pressure regulator. Ensign 40-2 DOC ENS-ES 1.0 04 PART 2 INSTALLATION INSTRUCTIONS www.insingermachine.com 800-344-4802...
- Page 38 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...