Summary of Contents for Insinger ADMIRAL 44 ADVANCED
Page 1
TECHNICAL MANUAL Installation, Operation and Maintenance Instructions ADMIRAL ADVANCED SERIES Rack Conveyor Dishwasher ADMIRAL 44 ADVANCED ADMIRAL 66 ADVANCED ADMIRAL 44 ADVANCED VG ADMIRAL 66 ADVANCED VG Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax: 215-624-6966 www.insingermachine.com...
Page 2
When referring to this equipment please have this information available. Part 3 Operating Instructions Each piece of equipment at Insinger is carefully • Operating Procedures tested before shipment for proper operation. If the need for service should arise please contact your Part 4 local Authorized Insinger Service Company.
Page 3
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 4
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 5
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 6
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 7
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 8
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 9
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-4802...
Page 10
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 11
PART 1 TECHNICAL INFORMATION Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 12
Throughout this guide you will find the following or from your local Insinger Authorized Service terms: WARNING, CAUTION, & NOTE. Agency. You can speak to the Insinger Technical Services Department, 800/344-4802, or e-mail us WARNING indicates potential physical danger. at service@insingermachine.com. When calling CAUTION indicates potential equipment damage.
Page 13
15 months from the date of corrosive detergents, acids, lye or other chemicals shipment from Insinger or 1 year (12 months) from used in the washing and or cleaning process. the date of installation, that said Insinger product...
Page 14
(as set out in the instruction booklet). your copy of invoice or shipping document. Insinger is not responsible nor liable for any condi- This limited warranty shall be limited to the tions of erosion or corrosion caused by corrosive...
Page 15
PART 2 INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Placement On machines not provided with a single-point con- Carefully uncrate machine. Take caution not to nection (optional) there is an electrical connection damage components which may be mounted on required for the: 1. Pumps and control circuit, 2. the top or sides of the machine.
Page 16
PART 2 INSTALLATION INSTRUCTIONS Chemicals Mechanical Connections Upon the completed installation of the dishwasher, Connect water lines for tank fills as tagged and not- contact a local detergent/chemical supplier for the ed on the installation drawings. correct chemicals for your soil load and geograph- ical area.
Page 17
PART 3 OPERATION INSTRUCTIONS Insinger dishmachines are user-friendly, making CAUTION: them the easiest dishmachines on the market to operate and maintain. Overloading racks will impede proper cleaning of the ware and also put extra strain on the conveyor system. By following these operating procedures your In- singer dishwasher will give you years of trouble free service.
Page 18
PART 4 CLEANING INSTRUCTIONS The following cleaning procedures should be done daily, at the end of the shift. DAILY CLEANING PROCEDURES NOTE: 1. Remove all internal removable parts including Level cup must be cleaned daily. Build-up of spray manifolds, scrap screens, drain overflow , grease and dirt will cause faulty operation of suction strainers and curtains.
Page 19
PART 5 MAINTENANCE & REPAIR PROCEDURES MAINTENANCE PROCEDURES The following is a basic guide for the repair and replacement of common dishwasher parts. Refer to Solenoid Valve Disassembly the Basic Services Guide for troubleshooting tips. 1. Disconnect the power supply to the machine. Turn off the water supply.
Page 20
PART 5 MAINTENANCE & REPAIR PROCEDURES MAINTENANCE PROCEDURES Troubleshooting Tank Temperatures Electric Heat Immersion Heater Replacement 1. The immersion heater MUST be completely 1. Verify tank heat contactor is working correctly. submerged at all times. If this is not the case If not, replace.
Page 21
PART 5 MAINTENANCE & REPAIR PROCEDURES Motor Overloads Machine Start Actuator All motors used on Insinger Machines are provided The wash, rinse, and drive are actuated by a lever with motor overloads. Motor overloads are adjusted located on front rack rail at entrance of machine.
Page 22
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 23
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 24
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 25
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 26
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 27
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 28
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 29
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 30
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 31
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 32
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 33
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 34
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 35
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 36
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 37
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 38
PART 6 ELECTRICAL SCHEMATICS Document: 9700-03499 Rev B www.insingermachine.com 800-344-...
Page 39
Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax: 215-624-6966 www.insingermachine.com...