Related Manuals for Insinger Ensign 40-2
Summary of Contents for Insinger Ensign 40-2
- Page 1 ® TECHNICAL MANUAL Counter Type Dishwasher Ensign 40-2 Installation, Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
- Page 2 When referring to this equipment please have this information available. Part 3 9-14 Operating Instructions Each piece of equipment at Insinger is carefully • Operation and Cleaning Instructions tested before shipment for proper operation. If the • Maintenance and Repair Procedures need for service should arise please contact your • Basic Service Guide...
- Page 3 ® PART 1 TECHNICAL INFORMATION Item #_____________ ENSIGN 40-2 AUTOMATIC SINGLE TANK COUNTER TYPE DISHWASHER DESIGN Automatic counter type single tank dishwasher with telescoping hood and timed wash and rinse cycle. Capacity is 43 racks per hour or 720 dishes. Fully automatic operation with power on/off button.
- Page 4 ® PART 1 TECHNICAL INFORMATION ENSIGN 40-2 Note: For all rough in connections see Installation and Layout Detail Drawing. SPECIFICATIONS CONSTRUCTION - Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. All internal castings are non-corrosive lead free nickel alloy or bronze.
- Page 5 The maintenance and parts sections are intended for qualified service and/or maintenance technicians. Replacement parts may be ordered Definitions directly from our factory or from your local Insinger Authorized Service Agency. You can speak to the Throughout this guide you will find the following Insinger Technical Services Department, 800/344- terms: WARNING, CAUTION, & NOTE.
- Page 6 ® PART 1 TECHNICAL INFORMATION Ensign 40-2 Counter Type Dishwasher Safety Summary The following are general safety precautions that are not related to any specific procedures. These are recommended precautions that personnel must understand and apply during many phases of operation and maintenance. Keep Away From Live Circuits Operating personnel must at all times observe all safety regulations.
- Page 7 15 months from the date is not responsible nor liable for any conditions of shipment from Insinger or 1 year (12 months) of erosion or corrosion caused by corrosive from the date of installation or start-up that said...
- Page 8 Insinger product shall be free from defects in maintenance or service, or failure to perform material and workmanship. normal and routine maintenance as set out in...
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Page 9: Electrical Connections
Ensign 40-2 Counter Type Dishwasher Machine Specifications CAUTION: Insinger model Ensign 40_2 stainless steel counter type dishwasher with automatic timing of the wash and rinse cycle with either electric immersion heater for Connections must be made to a circuit breaker... - Page 10 ® PART 2 INSTALLATION INSTRUCTIONS Initial Start-Up Adjustments Tank Overfill Adjustment 1. Locate tank overfill timer in the control panel. See the control panel layout drawing located in Section 4, Electrical Schematic and Replacement Parts. 2. The overfill timer starts timing when the upper level float is actuated. Adjust the overfill timer potentiometer to turn the tank fill solenoid off when the water level is 1/4” below the lip of the overflow tube. 3. The timer has a built in dwell timing delay of 5 seconds (nominal to dampen float bounce caused by tank water motion).
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Page 11: Operation Instructions
WARNING: them the easiest dishmachines on the market to operate and maintain. By following these operating Do not open the doors during the wash/rinse procedures your Insinger dishwasher will give you cycle as hot water is being sprayed. An inter- years of trouble free service. lock is provided to stop the wash/rinse cycle if the doors are opened but hot water may OPERATION INSTRUCTIONS spray out if doors are opened too quickly. - Page 12 ® PART 3 OPERATION & CLEANING INSTRUCTIONS CLEANING PROCEDURES (continued) 9. Clean the tank level float with a plastic abrasive pad NOTE: (do not use steel wool). Improper cleaning of the suction strainers 10. Final rinse nozzles should be cleaned of matter will cause the pumps to cavitate. This will clogging the jet spray.
- Page 13 ® PART 3 MAINTENANCE & REPAIR PROCEDURES Liner Strainer Disassembly The following is a basic guide for the repair and replacement of common dishwasher parts. Refer to 1. Shut off water or steam supply. the Basic Services Guide for troubleshooting tips. 2.
- Page 14 ® PART 3 MAINTENANCE AND REPAIR PROCEDURES Troubleshooting Tank Temperatures Immersion Heater Replacement Electric Heat 1. The immersion heater MUST be completely submerged at all times. If this is not the case 1. If temperature does not change check the contact a qualified service technician. The heated temperature control board (P/N DE9-251) proper surface should never be in contact with sludge.
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Page 15: Motor Overloads
® PART 3 MAINTENANCE AND REPAIR PROCEDURES Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one overfill timer with motor overloads. Motor overloads are adjusted (P/N DE7-35) and one level float (P/N DE5-60) per when the machines are factory tested. Should it be tank. necessary to adjust the motor overloads in the field When the system is powered-up, the tank(s) will first verify the motor current draw for the voltage the begin to fill (assuming no water is in the tanks). - Page 16 ® PART 3 MAINTENANCE & REPAIR PROCEDURES Basic Service Guide BASIC SERVICE GUIDE SYMPTON POSSIBLE CAUSE SOLUTION 1. Machine will not operate A. No power A. Check power supply B. Blown fuse or tripped breaker B. Replace fuse; reset breaker C.
- Page 17 PART 4 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS Ensign_40-2_TM2009 www.insingermachine.com 800-344-4802...
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- Page 38 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966...